RAMI 4.0 An architectural Model for Industrie 4.0

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1 RAMI 4.0 An architectural Model for Industrie 4.0 Dr.-Ing. Peter Adolphs Berlin, 18th of June 2015

2 Platformproject today and tomorrow as bracket for all Industry 4.0 relevant activities in Germany The Platform Industry 4.0 sees itself as a cooperation of all stakeholders The goal is a broadly supported consensus Platform Industry 4.0 AG1 AG2 AG3 AG4 Plattform I4.0 AG2 Strategy and Framework Referencearchitecture, Standards and Norms Innovation and Research Security of networked systems VDI/VDE BITKOM ZVEI VDMA DIN/ DKE Focusproject Industry 4.0 GMA 7.21 Industry 4.0 GMA 7.20 CPS Cyber Physical Systems I4.0 Interoperability I4.0 Market & Strategy Leaderchip circle Industry 4.0 SG1 see above SG2 -"- SG3 -"- SG4 -"- Forum Industry 4.0 Mgt. circle Industry 4.0 Quelle: Roland Heidel, SIEMENS

0 AG2 Strategy and Framework Referencearchitecture, Standards and Norms Innovation and Research Security of networked systems VDI/VDE BITKOM ZVEI VDMA DIN/ DKE Focusproject

3 Internet of Things and Services Martin Hankel, Bosch Rexroth AG 3

4 Targets for the Reference Model 1. Illustrative and simple architectural model Structuring of all Industry 4.0 aspects into manageable partial contents for focused discussions 2. Localization of existing norms and standards Identification and closing of gaps Identification of overlaps and establishing preferred solutions Identification of subsets of a norm or a standard for rapid implementation of partial contents of Industry Localization of Use Case content To identify and close technical gaps for the implementation of use cases Identification of development opportunities for the future 4

Localization of existing norms and standards Identification and closing of gaps Identification of overlaps and establishing preferred solutions

5 Four main aspects for Industrie 4.0 Horizontal Integration Vertical Integration Worldwide value chains High-flexibility lot-size 0 consistent Engineering People as main director of the value chain Systems Engineering through out the life cycle digital production Systems follow the people needs Qualification for people

High-flexibility lot-size 0 consistent Engineering People as main director of

6 Basic Element for Industrie 4.0 systems the Industrie 4.0 component 6

7 I4.0 component Unified model for description of assets (from sensor/actuator til the whole plant) products All IP used in the plant It consists out of an asset enriched by the so called Administration Shell Virtual representation of the real asset Data for status information of the asset But also all data which was generated during life cycle in a consistent format The administration shell is the central Data-Warehouse for the asset during the whole life cycle 7

of the real asset Data for status information of the asset But also all data which was generated during life cycle

8 The model for the administration shell Funktionen Administration shell Repräsentation Communication Kommunikationsfähigkeit Typ/ Instanz Type/instance Asset/entity Gegenstand/ Entität 8

9 Data & functional access during the whole life cycle Development Type Maintenance Usage Production Instance Maintenance Usage Zugriff auf Daten und Funktionen Gegenstand, z.b. Elektr. Achse Verwaltungs- Schale I4.0-Komponente 9

Maintenance Usage Zugriff auf Daten und Funktionen

10 I40 components can be defined during engineering according to relevance Keine I4.0-Komponente Beispiele für I4.0-Komponenten Verwaltungs- Schale Verwaltungs- Schale (Unbekannt) (Anonym) (Individuell bekannt) Entität Gegenstand Gegenstand, z.b. Maschine Gegenstand, z.b. Klemmenblock Verwaltungs- Schale Verwaltungs- Schale Gegenstand, z.b. Elektr. Achse Gegenstand, z.b. Standard-SW = Schnittstelle/ Datenformate I4.0-konform ausgeführt (Gegenstand gibt Zugriff auf Verwaltungsschale) I4.0-konforme Kommunikation (Übergeordnetes System gibt Zugriff auf Verwaltungsschale) 10

b. Klemmenblock Verwaltungs- Schale Verwaltungs- Schale Gegenstand, z.b. Elektr. Achse Gegenstand, z.b. Standard-SW = Schnittstelle/ Datenformate I4.

11 Administration shell can be hosted on the asset or centrally Lebenszyklus der Fabrik Development Maintenance Usage Repository Entwicklung Type Typ Nutzung/ Wartung Zugriff auf Daten und Funktionen Production Produktion Instance Instanz Maintenance Usage Nutzung/ Wartung Access during whole life cycle Verwaltungs- Schale Verwaltungs- Schale Verwaltungs- Schale Realisation of administration shell on a central server possible Shopfloor Identifizierbarkeit Gegenstand, z.b. Maschine 1 Gegenstand, z.b. Klemmenblock Gegenstand, z.b. Maschine 2 assets 11

Access during whole life cycle Verwaltungs- Schale Verwaltungs- Schale Verwaltungs- Schale Realisation of administration shell on a

12 I4.0 components can be interleaved I4.0-konforme Kommunikation ("oben") I4.0-Komponente = Schnittstelle/ Datenformate I40-konform ausgeführt Gegenstand mit Aktiver I4.0-Komm.- fähigkeit, so dass Schnittstellen ausgeprägt werden können Verwaltungs-Schale, Gegenstand, z.b. Maschine Schnittstelle Komponenten- Management Schnittstelle For several aspects the view on a whole functional unit is useful e.g. control functions of a machine I4.0-Komponente I4.0-konforme Kommunikation ("unten") I4.0-Komponente 2 For other aspects the direct access to basic Assets is needed: Verwaltungs- Schale Verwaltungs- Schale e.g. Condition Monitoring Gegenstand, z.b. Elektr. Achse Gegenstand, z.b. Klemmenblock e.g. Asset-Management 12

Maschine Schnittstelle Komponenten- Management Schnittstelle 1 2 1 For several aspects the view on a whole functional unit is useful e.g. control functions of a machine I4.

13 Reference Model Industrie

14 Reference Architecture Model Industry 4.0 (RAMI4.0) 14

15 View: Functional hierarchy for Industrie 4.0 components 15 Unified model for all I4.0 components (from product til Conncected World) I4.0 components can interleaved

16 Technical asset of IEC and ISA Quelle Thomas Schulz, General Electric 16

17 Anlagenhierarchie Quelle Thomas Schulz, General Electric 17

18 View: Life cycle & value added chain 18 Consistent data model during the whole life cycle Combination of value chain for type and instance in one model

19 Life cycle according to IEC CD Quelle IEC CD Realisation in RAMI4.0 Development Maintenance Usage Production Maintenance Usage Type Instance Quelle Plattform Industrie

20 View: IT Layer 20

21 View: IT Layer Assets (e.g. sensor, actuator, mechanical parts, documents, IP, ) 21

22 View: IT Layer Interface between real world and IT representation HMI of the assets 22

23 View: IT Layer Harmonized communication towards the information layer If necessary (e.g. in time sensitive applications) direct communication via real time network 23

24 View: IT Layer I4.0 compatible data representation and access 24

25 View: IT Layer I4.0 compatible functional access to the assets Base services for the business processes 25

26 View: IT Layer Realisation of business processes 26

27 27 What is the practical relevance? shown on the example sensors

28 Example: Sensor-Data-Fusion 28

29 Example: Sensor-Data-Preprocessing 29

30 Example: Big-Data-Transfer from sensor 30

31 Thank you for your attention! 31

SISE 2015 Electrical Safety and standardization in a prozess of change. Dr. Bernhard Thies Querétaro, Mexico, 27.-30. April 2015

SISE 2015 Electrical Safety and standardization in a prozess of change. Dr. Bernhard Thies Querétaro, Mexico, 27.-30. April 2015 Electrical Safety and standardization in a prozess of change Dr. Bernhard Thies Querétaro, Mexico, 27.-30. April 2015 The world around is changing extremely rapidly. Fields of industry must now cooperate