SPIRE project ideas PPP Information Day, 21 October, Brussels
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1 SPIRE project ideas PPP Information Day, 21 October, Brussels Jan Beier Technische Universität Braunschweig Institute of Machine Tools and Production Technology / Sustainable Manufacturing and Life Cycle Engineering
2 Who we are and what we do Institute of Machine Tools and Production Technology at TU Braunschweig Located at the heart of Germany Two chairs: Production Technology & Process Automation and Sustainable Manufacturing & Life Cycle Engineering Currently 60+ employees Chair of Sustainable Manufacturing & Life Cycle Engineering Two main working fields: Sustainability in production and Life Cycle Engineering Energy and resource efficiency in manufacturing, Industry 4.0, Urban factories, flexible und scalable factories Tailored life cycle analysis, sustainable product (&) service systems Relevant EU-projects 21 October 2014 Slide 2
3 Example: Developing an energy and resource-oriented simulation suite (factory) system level as the relevant context for... Energy and material oriented system simulation Dimensioning (and control) of infrastructure and equipment (machines, TBS) Realistic evaluation Cost (e.g. peak surcharges) Environmental impact (LCA) Technical performance Derivation and assessment of all possible energy efficiency measures (energy eff. motors, batch size) 21 October 2014 Slide 3 Cumulative load profiles for electricity, compressed air and steam Process modules structured according to manufacturing system logic Energietransparente Maschine Studer S120 Momentane Leistungsaufnahme 15 Minuten-Lastgang 4,5 kw 1,9 kw Production output, composition of absolute energy consumption (kwh), energy consumption costs ( ) and related CO2 emissions and relative efficiency indicators (different base units) Wertschöpfung Einsparpotential Grundlast Abluft 1700 W Beleuchtung 180 W KSS-Pumpe 840 W Spindel 750 W Steuerung 230 W Prozess 760 W Auftrag Aktuell: 84 Rohteile/h C3565GHT-H 78 Gutteile/ h 110% 105% 100% 95% 90% 85% 80% Detailed analyses of electricity consumption estimation of monthly electricity costs (based on contract) composition of consumption optimum, scenario B* base scenario A Load profile Visualization lot size blasting process Scenario analysis scenario B Energy consumption Product output Energy Efficiency Losgröße
4 Project idea: multi-level simulation, real-time monitoring, visualization and evaluation of energy and material flows for energy and resources efficiency Resource oriented simulation suite Multi-objective decision making on several levels of a factory Identifying and predicting consumption patterns Modeling of flexible energy use in prod. systems Control of volatile energy/ resource demands as a prerequisite for industrial symbiosis (also scheduling issues) Cumulative load profiles for electricity, compressed air and steam Process modules structured according to manufacturing system logic Innovative tools Production output, composition of absolute energy consumption (kwh), energy consumption costs ( ) and related CO2 emissions and relative efficiency indicators (different base units) Detailed analyses of electricity consumption estimation of monthly electricity costs (based on contract) composition of consumption Visualization of energy and material flows Innovative and up-to date tools: touch tables, physical machine models Dynamic life cycle assessment (LCA) and life cycle costing (LCC) Ubiquitous sensor network Real-time integration of data from the physical system Metering energy and resource flows All technical building services including electricity, compressed air, heat and space heating Test site Provide test bed to validate and demonstrate Enablement for implementation Basis for learning and teaching Environment to create new ideas 21 October 2014 Slide 4
5 What we are looking for Your partners from TU Braunschweig Prof. Christoph Herrmann (Institute of Machine Tools and Production Technology) Prof. Stephan Scholl (Institute of Chemical and Thermal Process Engineering) Prof. Arno Kwade (Institute of Particle Technology) Existing contacts and partners Consortium from Open Hybrid Lab Factory LIs non-ferrous, e.g. aluminum and zinc SMEs, including technology providers Looking for... (International) partners from process industries, e.g. non-ferrous, (petro-)chemical Both SMEs and LIs Technology providers: software, automation, factory planning, technical building services October 2014 Slide 5
6 Thank you! Contact details Prof. Christoph Herrmann Head of the Institute, Chair of Sustainable Manufacturing & Life Cycle Engineering TU Braunschweig Institute of Machine Tools and Production Technology Langer Kamp 19 B Braunschweig Germany Jan Beier TU Braunschweig Institute of Machine Tools and Production Technology, Sustainable Manufacturing & Life Cycle Engineering Langer Kamp 19 B Braunschweig Germany Tel.: +49/531/ Fax: +49/531/ c.herrmann@tu-braunschweig.de Tel.: +49/531/ Fax: +49/531/ j.beier@iwf.tu-bs.de 21 October 2014 Slide 6
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