Industrie 4.0 Engineering of IoT Applications for Indus trial Production

Transcription

1 Industrie 4.0 Engineering of IoT Applications for Indus trial Production Internet of Things e Big Data Summit Milano, 11 June 2015 Dr.-Ing. Thomas Usländer Fraunhofer IOSB, Germany Josef von Fraunhofer Scientist and Entrepreneur

2 Content 1. Fraunhofer IOSB (short overview) 2. Industrie 4.0 in Germany Term Interpretation Vision, structure and project examples 3. Internet of Things and Services (IoTS) 4. Engineering of IoT Applications 5. Lessons Learnt 2

3 Fraunhofer in the German Research Landscape 66 institutes Industrial Research Associations (AiF) Industrial Research (Companies) employees Basic research Applied research Max Planck Society Universities Source: BMBF (simplified) Public funding Private funding 3

4 Fraunhofer IOSB (Optronics, System Technologies and Image Exploitation) Com petences Optronics System technologies Image exploitation Karlsruhe Ettlingen Lemgo Lemgo Managing Director: Prof. Dr.-Ing. Jürgen Beyerer Operational costs Mio Permanent employees 442 of which scientists/ 327 engineers Karlsruhe Ettlingen Ilmenau Ilmenau Business Units Automation Energy, Water and Environment Automated Visual Inspection Defense Security Department of Computer Sciences, Institute for Anthropomatics, Vision and Fusion Laboratory Beijing 4

5 IOSB Business Units related to Industrial Applications Resource- and Energy-efficient Automation Dr. Michael Heizmann Dr. Olaf Sauer 5 Production Industrial Smart Grids Energy, Water and Environment Prof. Dr. Thomas Rauschenbach Dr. Thomas Usländer Demo Plant Industry 4.0 Environmental Information Smartit s Control Room Lemgo OWL Condition Systems ProVis ControlMonitoring Room Press Shop Daimler AG Bremen

6 Content 1. Fraunhofer IOSB (short overview) 2. Industrie 4.0 in Germany Term Interpretation Vision, structure and project examples 3. Internet of Things and Services (IoTS) 4. Engineering of IoT Applications 5. Lessons Learnt 6

7 Statement To a large extend industrial production is optimized with respect to matter and energy. However, the potential of data, information and knowledge in industrial production is still widely unexploited. 7 7

8 Industrie 4.0 is Initiative to strengthen the competitiveness of the German industry standardized networking of cyber-physical systems service-orientation in industrial production 4 th Industrial Revolution Completely networked working environment OPC-UA AutomationML integration of humans and technology flexible production ( lot size 1) Application of the Internet of Things and Services to industrial production increased efficiency, especially in plant and product engineering Creation of new business model in industrial production self-organization in production sites Research program of the German government secure plug & work informed decision making in production planning and control usage of Internet technology in industrial production 8

9 Industrie 4.0 is Mechanical engineer standardized networking of cyber-physical systems integration of humans and technology flexible production ( lot size 1) Initiative to strengthen the competitiveness of the German industry Application of the Internet of Things and Services to industrial production business analyst/engineer software engineer service-orientation in industrial production increased efficiency, especially in plant and product engineering Creation of new business model in industrial production 4 th Industrial Revolution self-organization in production sites Research program of the German government computer scientist ergonomist politician.. Completely networked working environment secure plug & work OPC-UA AutomationML usage of Internet technology in industrial production Electrical engineer informed decision making in production planning and control 9

10 Technology Goals Politics Industrie 4.0 is Initiative to strengthen the competitiveness of the German industry 4 th Industrial Revolution Creation of new business model in industrial production Research program of the German government Completely networked working environment flexible production ( lot size 1) increased efficiency, especially in plant and product engineering informed decision making in production planning and control integration of humans and technology self-organization in production sites secure plug & work Application of the Internet of Things and Services to industrial production standardized networking of cyber-physical systems service-orientation in industrial production usage of Internet technology in industrial production OPC-UA AutomationML 10

11 Source: WIKIPEDIA; Waterframe.jpg Source: Getty imagaes Source: Gozarian.com Industry 4.0 Advent of the 4 th Industrial Revolution (1) FORDs assembly belt, 1913 Electricity First PLC: Modicon Microelectronics Source: Photosearch.de Internet New stage of organization and control of the whole value chain across the entire product life cycle. Steam Engines end 18 th cent 20 th cent ff. today??? Source (derived): Forschungsunion Wirtschaft Wissenschaft Book Printing Steam Engines Electrical Communication Fossil Fuels Internet Renewable Energies Jeremy Rifkin (Third Industrial Revolution): Great economic transformations in history occur when new communications technology converges with new energy systems 11

12 Industry 4.0 Advent of the 4 th Industrial Revolution (2) This cycle is oriented at the increasingly individualized customer demands and encompasses idea order development and manufacturing product delivery recycling including all related services Development of Products and Product Lines Development of Production Plants After Sales Services Technical Plants 12

13 (Former) Platform Industrie 4.0 Committee 7.21 Industrie 4.0 Reference Architectures, Terms WG Interoperability Use cases 13

14 New Platform Industrie 4.0 (since ) Ministry of Economic Affairs Ministry of Research 14

15 Use Case Combined use of OPC UA and AutomationML 15

16 Use case: Intuitive Human-Machine Interaction Gesture recognition and control as a service multi-display environments Replacement of screen clipboard mouse Benefit: faster, higher quality (immediate, in-situ fault identification) Video unter 16

17 Content 1. Fraunhofer IOSB (short overview) 2. Industrie 4.0 in Germany Term Interpretation Vision, structure and project examples 3. Internet of Things and Services (IoTS) 4. Engineering of IoT Applications 5. Lessons Learnt 17

18 Industrie 4.0 Technical Perspective Industrial Applications IoTS Capabilities Internet of Services Internet of Things 18

19 IoT Characteristics Internet-connected Objects unique identification location (GPS, GALILEO, Beidou) embedded software (smart objects, cyber-physical systems) Internet technology (data models, services) 19

20 Internet of Things im Gartner Hype Cycle 2014 Internet of Things Will the requirements of Industrie 4.0 be met? Big Data Internet of Things

21 Management IoT Software Architektur (nach ITU-T) Smart Applications Trend: from dedicated solutions towards networked Internet-based Services Internet of Things IT Security Smart Devices 21

22 Managemen t Business Models Importance of IoT Business Models Smart Applications traffic signs street lighting cameras trams cars smart meters intersection lights medical devices smartphones cyberphysical systems air quality sensors IT-Sicherheit water quality sensors Smart Devices 22

23 IoT Positioning: today and tomorrow? IT-based Service (Big) Data Analytics Networking added value Function Sensor/Actuator Thing company s position today application area 23

24 IoT technologies need for an IoT platform IT-based Service (Big) Data Analytics Networking IoT Software Platform Function Virtual Devices Sensor/Actuator Thing Physical Devices OASIS MQTT iolite OPC UA IoT Communication 24

25 TECHNOLOGY BUSINESS MODEL Open Internet of Things (OpenIo T) platform Smart Applications Human World Services Observations IT-based Service Solutions Services Platform Virtual Devices Function Thing Infrastructure Physical Devices Illustration taken from quantumcinema (c) Physical World Virtual World 25

26 Get connected to the OpenIoT Community GitHub For Developers: Open Source Rookie of

27 Internet of Services (1) Application of service-oriented architectural styles (SOA) to the external functions of all entities in the value chains loose coupling based upon services with welldefined interfaces Harmonization by means of SOA reference models (OASIS, The Open Group, OMG, ) Use of SOA Design Patterns, e.g. publish find bind Internet of Services Industrial Applications IoTS Capabilities Internet of Things Option: semantic description of services 27

28 broker I/F Internet of Services (2) Service Broker client 2 - find signature classification info side-conditions semantically annotated? 3 - find service 1 - publish metadata ontology service I/F external access embedded software functions smart objects 28

29 Internet of Services (3) Orchestration and Choreography business process business process (goal) workflow engine 29

30 Content 1. Fraunhofer IOSB (short overview) 2. Industrie 4.0 in Germany Term Interpretation Vision, structure and project examples 3. Internet of Things and Services (IoTS) 4. Engineering of IoT Applications 5. Lessons Learnt 30

31 Problem: Agile Requirements Analysis Business IT Strategy software analysis and design project requirements gap capabilities / service registries View of Thematic Expert (MedTec domain) View of IT Expert S oftw are Architecture 31

32 Classical Solution: (semi-structured) Use Cases. 32

33 SERVUS solution: Use cases extended by Resources Service-oriented Analysis and Design of Requirements based upon Use Cases and Information Resources. 33

34 SERVUS Use Case Server (1): Use cases Hyperlinks allow users to browse through the requirements and capabilities 34 3

35 SERVUS Use Case Server (2): Enablers/ Requirements Requirements derived from use cases 35 3

36 Industrie 4.0-related Engineering Questions Today (1) Which value chains shall be supported in our company? Which products may be enriched by which services? today (1-2 J.), tomorrow (3-5 J.) and beyond (5-10 J.) Which (disruptive) business models will be enabled? Should we interconnect our products and services with those of other companies? What pre-requisites have to be fulfilled? on organizational/ economical / personal level on technical level 36

37 Industrie 4.0-related Engineering Questions Today (2) Which role does the IT department in our company play? just a cost factor or strategic unit Which role do ICT strategies play in our company? openness: role of ICT standards support of value chains Which competence in software engineering has our company? flexibility, extensibility, robustness, for the Internet of Things and Services? 37

38 Content 1. Fraunhofer IOSB (short overview) 2. Industrie 4.0 in Germany Term Interpretation Vision, structure and project examples 3. Internet of Things and Services (IoTS) 4. Engineering of IoT Applications 5. Lessons Learnt 38

39 Lessons Learnt from German Approach (1) Industrie 4.0 is a process of mutual understanding between several disciplines tedious and slow but indispensable! This process needs a rigid organization may be streamlined by real industrial use cases may be grounded by reference models and architectures Outcome of German Industrie 4.0 initiative NOW Agreement upon a Reference Architectural Model for I4.0 (RAMI4.0) classification framework for use cases enables the specification of reference architectures, e.g. based upon OPC UA and AutomationML Reference Architectural Model for I4.0 (RAMI4.0) 39

40 Lessons Learnt from German Approach (2) SMEs need guidance and consultancy how to start but they MUST start to define their own Industrie 4.0 roadmap IT security is a major concern need to think about fitting Industrial IT security risk management problem trade-off between safety, real-time and IT security Industrie 4.0 needs an agile analysis and design methodology SERVUS methodology and associated tool to document use cases is one solution currently used in German I40 consultancy projects 40

41 Lessons Learnt from German Approach (3) Industrie 4.0 is the German term to describe a global technological trend Europe should work together streamline complementary competences quickly agree upon European industrial IT standards ( CEN/CENELEC, ETSI, ) turn them into global standards ( ISO/IEC, ) turn them into IT products, show the benefits and apply them (!!!) Observe and engage in the global market and initiatives Industrial Internet Consortium (IIC) Made in China 2025 Make in India ( Hannover Fair 2015) 41

42 IOSB Industrie 4.0 Experimental Factories Lemgo: Production Cell Virtual Factory based upon IoT/ Industry 4.0 platform BRING IN YOUR COMPONENTS AND IDEAS Service Market Place Ilmenau: Energy Supply Karlsruhe: Production Cell 42

43 GRAZIE PER IL TUO ATTENZIONE Dr.-Ing. Thomas Usländer Fraunhofer IOSB Head of Department Information Management and Production Control Fraunhoferstr Karlsruhe, Germany thomas.uslaender@iosb.fraunhofer.de Your research partner for industrial applications, Internet of Things and Services and Industrie