Making a difference. Oil & Gas.

EN Making a difference Oil & Gas www.alliedmaxcut.com

Your drilling and threadmilling partner for oil & gas sector manufacturing Allied Maxcut (AMEC ) has a wealth of experience in the oil and gas sector throughout its European operation dealing with offshore exploration and production. Also, our extensive Special Products range already incorporates advanced solutions for many petrochemical related applications, saving time and manufacturing costs. From drilling and extraction, through refining and processing, AMEC tooling is deployed throughout the oil and gas industries to deliver high performance and precision manufacturing solutions at all levels in both upstream and downstream equipment. Deep hole applications are an AMEC speciality, which is why we are often the first to be called when a project demands something out of the capabilities and experience of other tooling companies. In addition to our extensive range of standard tooling, with the widest choice of drilling & coring diameters, replaceable inserts substrates and advanced coating solutions available, we have also developed an array of special purpose products to achieve maximum performance on often unique applications, which demand high precision and rapid production. +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com 1

T-A Original T-A & GEN2 T-A AMEC s T-A and GEN2 T-A drill insert systems set the standard for replaceable insert technology, delivering consistent performance and reduced cost per hole, increased productivity and outstanding tool life. Features and Benefits Drilling range 9.50-160.00mm Multiple geometries and grades Range of insert coatings for all materials Replaceable inserts, eliminates the need for re-sharpening High strength tool holders provide extended tool life 2 +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com

T-A The world s favourite drill Since the T-A interchangeable insert drilling system was created by us more than 25 years ago, it has not only set the standard for high performance drilling in production and manufacturing, but has become one of the most widely used, if not the most widely used drill of its type in the world. Our T-A insert system and holders are used extensively in the oil and gas industries for a diverse range of applications. From deep hole drilling in manifold blocks and pressure valve flanges, T-A is often the drill of choice for cross hole applications where hole straightness and process stability are critical factors. As a result of its innovative design, advanced coating technologies and exceptional range of sizes, the T-A system, whether it s the T-A Original or GEN2 T-A, provides an outstanding combination of performance and precision, even on deep holes of around 60 x D. +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com 3

GEN3SYS XT & GEN3SYS The GEN3SYS XT and GEN3SYS high penetration drilling systems continue to set new benchmarks for what can be achieved with replaceable insert drilling technology. The comprehensive range includes innovative new coatings and cutting geometries that deliver outstanding performance, productivity and tool life on a range of materials. Features and Benefits Drilling range 11.00-35.00 mm Selection of grades, geometries and coatings to support a wide range of applications Robust tool holder designed with through coolant for improved tool life, hole finish and chip removal High penetration rates increase productivity Helical margin design enables maximum durability and insert stability Specials available upon request 4 +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com

Advanced performance and versatility Conceived from the outset as the ultimate high performance drilling solution, the GEN3SYS XT and GEN3SYS range is incredibly versatile. Incorporating both helical and straight fluted tool holder options across the range, as well as through coolant for maximum material removal, the GEN3SYS XT and GEN3SYS inserts not only give outstanding performance from day one, but can also be re-ground for extended life and economy. Consistent performance, tool life and reliability, coupled with the benefits of interchangeable drilling inserts and a wide diameter range make GEN3SYS and GEN3SYS XT a versatile hole making system. In the oil and gas industries, these benefits translate into outstanding performance and hole accuracy, with GEN3SYS XT inserts being used for complex precision multi-hole components, such as manifold blocks or high volume hole drilling applications within heat exchangers, baffle plates, tube sheets and for creating carbide stud location holes in rock drill heads. +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com 5

TM TM APX deep hole drilling The APX TM Drill is a high performance modular system for large diameter holes over 2 x D and is designed to run at high speeds maximising the power curves of modern CNC equipment. Features and Benefits Drilling range 38.00-101.60 mm Depths 3xD, 5xD, 8xD and 10xD AMEC IC inserts use AM300 coating for maximum performance Multiple pilot geometry choices from the T-A, GEN2, GEN3SYS or GEN3SYS XT programmes offering greater flexibility Interchangeable heads allow each drill body to cover a range of diameters reducing tool inventory 6 +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com

Oil & Gas Industries Innovative deep drilling performance The unique X locator system on the innovative APX piloted indexable cutting head allows optimum cutting performance to be achieved in larger diameters and deep hole drilling applications, such as well-heads, manifold blocks and pressure control valves while maintaining production versatility. With the ability to drill hole depths of up to 10 x diameter, whilst maintaining high material removal rates on lower powered machines due to its effective and efficient cutting geometry, the APX is already well established within the oil and gas industries. Particularly successful in large diameter holes in high temp alloys such as Inconel and Duplex. Using T-A or GEN3SYS XT pilot inserts in combination with dedicated APX carbide outboard inserts, which incorporate a wiper for improved accuracy and hole finish, the APX system provides a fast and accurate solution for drilling holes. +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com 7

TM Revolution Drill TM & Core Drill The AMEC range of adjustable indexable carbide drills provides the ultimate in versatility with its revolutionary designed adjustable cartridge system and large diameter range from 38.10 to 142.75 mm Features and Benefits Drilling range 38.10-142.75 mm Core Drill opens an existing hole in a single operation Revolution Drill drills from solid No pilot required Adjustable cartridges The proprietary AM300 and AM200 coatings increase tool life above competitors premium coatings Drill depths up to 4.5 times diameter Less tool inventory needed for range of diameters 8 +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com

A revolution in precision drilling versatility The Revolution and Core Drill ranges provide excellent versatility when machining larger diameter holes or opening out cast or predrilled holes in pressure valves and well-heads, for example. Both tools have high stability and use indexable carbide inserts to provide outstanding cutting performance. In addition, the exceptional rigidity of the Core Drill enables it to replace slower or high cost boring operations while allowing for core shifts of up to 3.175mm. High metal removal rates are a key feature of both the Revolution and Core Drill, allowing for a depth of cut of up to 35mm, which not only provides reduced production times and better tool life, but also highly accurate holes up to 101mm with the Revolution Drill, and 142.75mm diameter with the Core Drill. These tools can be easily adjusted from Metric to Inch sizes which are both common in this sector. +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com 9

Threadmilling Solutions The MaxThread TM and the AccuThread 856 threadmill ranges are designed to deliver outstanding performance, long tool life and high precision, whether using our solid carbide or indexable insert threadmills. Features and Benefits Complete programme available of both solid carbide and indexable threadmills All tools can produce left or right hand threads Full profiles present on all inserts and solid carbide threadmills High technology manufacturing ensures consistent thread forms CNC programming software for producing CNC G Code programs available on AMEC s website 10 +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com

Accurate and secure The AMEC high performance threadmilling programme provide an excellent solution for threading requirements on applications such as well heads, pressure control valves and any other application where thread form accuracy and high speed manufacturing are required. The indexable Accuthread 856 can produce ACME, API and UN standard threads, commonly found in oil & gas components, utilising holders made from Stainless Steel to reduce vibrations producing a more accurate thread form. Our 8 UN extra length premium solid carbide Accuthread 856 threadmill has had particular success in applications for the oil & gas industries producing threads in materials such as Inconel, duplex, hastelloy and stainless steel with the Maxthread able to produce the same thread standard in materials including 300 series stainless. +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com 11

TM Special tooling & Insta-Quote AMEC s Special Products solutions provide engineers, designers and production managers with the opportunity of creating application specific tooling that can achieve levels of efficiency and performance beyond standard hole making solutions. Although the variety of applications is virtually limitless, this section provides a guide to AMEC s special tooling service and some of the options that are available. Features and Benefits Custom designed for specificic applications and requirements Complete control over all elements of the cutting tool design Eliminates expensive additional cutting operations Reduces cost per hole 12 +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com

Special solutions for demanding applications Within such a specialised industry sector as the oil and gas industry, it s not surprising that we regularly produce special purpose tooling designs to meet unique cutting demands, component specifications and manufacturing requirements. From multi-function single tools to special cutting forms and Deep Hole coring tools, our highly developed special tooling design and manufacturing capabilities have ensured that a diverse array of demanding applications has been satisfied. In addition to producing high quality tooling, our Insta-quote special tooling design and quoting system enables us to quote the project and prepare design drawings instantly, with the majority available in under 15 minutes, to ensure customers receive their special tools in reduced time frames to meet their demanding manufacturing schedules. +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com 13

Guaranteed Application Request Guidelines for use Guidelines for use of the Guaranteed Application Request Form The request for a Guaranteed Application is a method of proving AMEC tooling on demonstration. The Guaranteed Application form must be completed as fully as possible and sent to the Allied Maxcut Technical Department. Example Required Information Contact Details: Purchase Order Number Date Customer Name Customer Telephone and Fax Number Proposed Date of the Demonstration Customer Contact Name Application Information: Hole: Diameter, Depth, Finish and Tolerance Material: Specification, Hardness and Type (Flat/Rounds etc) Machine and Set-up Information: Machine: Model, Type, and Power available Tool: Shank, Stationery or Revolves Coolant: Type, Volume, Pressure and Through Tool/Flood Current Drill Information: Details of current, or previous tooling used on application, and its performance history What defines a successful test: The objective of the demonstration i.e. Decreased Cycle Time, Better Chip Control, Safer Process, Longer Tool Life and Reduced Cost per Hole Providing the Allied Maxcut Technical Department have enough information to judge the application, and its objectives are feasible, the test will be approved. 14 +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com

Guaranteed Application Request Form CONTACT DETAILS Trial P.O No... Date... Proposed Test Date... Distributor... Distributor Contact... Customer Name... Contact Name... APPLICATION INFORMATION ATTENTION: The following information is required to enable the best combination of tooling to be recommended. Please complete all that apply. Material Type... Specification... Material Hardness... BRN RC kg N/mm2 Material Condition Flat Stock Round Stock Tubular Stock Plate Stacked Plate Hot Rolled Cold Rolled Casting Forging Hole Diameter... mm Inch Hole Depth... Thru Hole Blind Hole Drilled Hole Tolerance Req d... Drilled Hole RMS Finish Req d... µinch µmetre MACHINE AND SET-UP INFORMATION Machine Tool Type Machining Centre Lathe Boring Mill Multi-spindle auto Multi spindle drill Radial Arm Gantry Machine Dial Index Machine Transfer Line Gun Drilling Machine Pedestal Drill Other Machine Tool Builder... Model... Machine Tool Control CNC NC Manual Other... Spindle Orientation Vertical Horizontal Other... Tool Stationery Revolves Available Power... KW HP Available Feed Thrust... Newtons Lbs Available Speed... Variable Fixed RPM m/min Preferred Shank Type Flanged Morse No RCA Lathe Diameter mm Inch Coolant Type Cutting Oil Water Soluble Oil Air Mist Air Dry Coolant Pressure... Bar PSI Coolant Flow Rate... L/min GPM Coolant Through Tool External CURRENT DRILL INFORMATION Drill Manufacturer... Part Number... Drill Type... Twist Brazed Indexable Insert Gun Drill Removable Tip Other... Tool Grade HSS Carbide Ceramic Other... Tool Coating Uncoated TiN TiCN TiAlN Other... Current Speed... RPM M/min Current Feed Rate... mm/rev mm/min Average Number of Holes Drilled New... After Regrind?... Reason(s) for Tool Change Wear Fracture Burr Losing Hole Tolerance Losing Chip Control New Application Other... Chatter Chipping What criteria defines a successful test Decreased Cycle Time Better Chip Control Safer Process Longer Tool Life Reduced Cost per Hole Other... Potential this application: Current Annual Usage / : Tools per Annum? FOR OFFICE USE ONLY Application Engineer: Number: Status: +44 (0)1384 400 900 +44 (0)1384 400 105 enquiries@alliedmaxcut.com www.alliedmaxcut.com 15

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European Headquarters: Allied Maxcut Engineering Co. Limited 93 Vantage Point, Pensnett Estate Kingswinford, West Midlands, DY6 7FR England Tel: +44 (0)1384 400900 Fax: +44 (0)1384 400105 Email: enquiries@alliedmaxcut.com Website: www.alliedmaxcut.com Global Headquarters: Allied Machine & Engineering Corp. 120 Deeds Drive - PO Box 36 Dover, Ohio, 44622-0036 USA Tel: +1 330 343-4283 Fax: +1 330 602-3400 Website: www.alliedmachine.com *OGBGB14R1* Regional Distribution Warehouse: Allied Machine & Engineering Corp. 1 Ubi View #3-18 Focus One Singapore, SG 408555 Phone: (330) 343-4283 Fax: (330) 602-3400 (330) 364-7666 (Engineering) Email: exports@alliedmachine.com