THERMAL RESISTANCE CALCULATIONS OF NUDURA INSULATED CONCRETE FORM WALL SYSTEMS USING STANDARD ASHRAE THERMAL RESISTANCE VALUES



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THERMAL RESISTANCE CALCULATIONS OF NUDURA INSULATED CONCRETE FORM WALL SYSTEMS USING STANDARD ASHRAE THERMAL RESISTANCE VALUES A Report to: NUDURA Corporation Unit 10, 27 Hooper Road, Barrie, ON CANADA L4N 9S3 Attention: Telephone: Fax: Email: Keven Rector Technical Service Manager (705) 726 9499 (705) 726 2110 keven@nudura.com Proposal No.: 10-006-0774 Report No.: 10-06-M0083 B 3 Pages, 1 Appendix Date: March 10, 2010

Thermal Resistance Calculations of NUDURA Insulation Wall Systems Page 2 of 3 Report No. 10-06-M0083 B 1.0 INTRODUCTION At the request of NUDURA Corporation, Exova was retained to re-calculate the theoretical thermal resistance value of a wall system using standard theoretical values published in the ASHRAE Fundamentals Handbook, 2009. The modified calculations are based on the client s intentions to change the 2.5 inch thick EPS foam density from 1.3 lb/ft 3 to 1.4 lb/ft 3 on the original NUDURA TM Insulated Concrete Form Wall System. The initial calculations and assumptions are shown in the Appendix A: Bodycote Materials testing Canada Inc., Report No. 01-06-M0379-3 Revision 1. The wall system was assigned the following Exova Identification No.: Client Wall-System Configuration NUDURA TM Insulated Concrete Form Wall System. Exova Identification No. 10-06-M0083 B 2.0 PROCEDURE ASHRAE Fundamentals handbook, 2009, Chapters 23, 25 and 26 were utilized to calculate the theoretical thermal resistance value of the wall systems. It should be noted that the values calculated in this report are the apparent value only and may change significantly when used as a system. Reference Description Annex 1: Bodycote Materials testing Canada Inc., Report No. 01-06-M0379 3 Revision 1 dated September 21, 2004 originated by Paul Chislom, P.Eng: Thermal Resistance calculations of NUDURA TM Insulated Concrete Form. Except inner and outer insulation thickness 65 mm instead of 63 mm and foam density 1.4 pcf (22.425 kg/m 3 ) instead of 1.3 pcf (21 kg/m 3 ); Assumptions: λ=0.035 instead of 0.036 W/m.K. Reference No. Annex 1

Thermal Resistance Calculations of NUDURA Insulation Wall Systems Page 3 of 3 Report No. 10-06-M0083 B 3.0 RESULTS A summary of results is presented below in Table1. A detailed presentation of the values used in the total thermal resistance calculation is provided in Appendix B. In all cases, SI units are the primary units of measure. Table 1 Summary of Theoretical Thermal Transmission Values Exova Identification No.: 10-06-M0083 B Configuration R-value ºF.ft 2.h/Btu Total Thermal Resistance RSI-value m 2 K/W U-value W/m 2 K Outdoor Film (Winter Condition) 0.17 0.029 34.482 Siding (Hollow backed vinyl/steel) 0.61 0.107 9.345 Outer Insulation Panel 10.55 1.86 0.537 Concrete Core 0.58 0.102 9.804 Inner Insulation Panel 10.55 1.86 0.537 Gypsum Wallboard 0.45 0.080 12.5 Indoor Film 0.68 0.120 8.33 Total R-Value / RSI or U value 23.59 4.158 0.2405 4.0 CONCLUSION The specified system configurations of NUDURA TM Insulated Concrete Form Wall Systems, as provided in this report, have theoretical thermal resistance values as shown in Table 1, calculated based on standard ASHRAE thermal resistance values. Reported by: Approved by: Rubaiyat Khondker, P.Eng., Ext 662 Franz Bauer, Ext. 403 Project Engineer, Building Performance Centre Manager, Building Performance Centre Product Technologies Group Product Technologies Group This report and service are covered under Exova Canada Inc. s Standard Terms and Conditions of Contract which may be found on the company website www.exova.com, or by calling 1-866-263-9268. This report refers only to the particular samples, units, material, instrument, or other subject used and referred to in it, and is limited by the tests and/or analyses performed. Similar articles may not be of like quality, and other testing and/or analysis programs might be desirable and might give different results.

Thermal Resistance Calculations of NUDURA Insulation Wall Systems Appendix A Report No. 09-06-M0291-RV2 APPENDIX A Bodycote Materials testing Canada Inc., Report No. 01-06-M0379-3 Revision 1 Thermal Resistance Calculations of NUDURA TM Insulated Concrete Form (2 Pages)

Thermal Resistance Calculations of NUDURA Insulation Wall Systems Appendix C Report No. 09-06-M0291RV2