How To Build A Synplus Inverter



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Digital Inverter Synplus

Synplus Inverter Specifications Compact size and economic Versatile Easy to use Field bus communication (optional): Profibus DP, DeviceNet Basic PLC functionality PC and PDA link Multilingual alphanumerical LCD control panel CE, UL and cul approvals Internal Class A filter (optional external Class B filter) Integrated Brake Chopper Transistor Prepared for DIN rail mounting Sample of model identification Synplus Frequency Inverter 200 07 F Mains voltages Nominal power EMC filter SPL 200 = 230 V single phase 400 = 400 V three phases 03 = 0.4 kw 07 = 0.75 kw 11 = 1.5 kw 13 = 2.2 kw 17 = 3.7 kw 19 = 5.5 kw 21 = 7.5 kw 23 = 11 kw F = class A Filter integrated Mounting dimensions Synplus Frequency Inverter W W1* H H1* D Frame size SPL200 03F SPL200 07F SPL400 07F SPL400 11F SPL200 11F SPL200 13F SPL400 13F SPL400 17F SPL400 19F SPL400 21F SPL400 23F 90 128 186 78 114,6 173 163 187,1 260 150 170,5 244 141 142,1 186 size 1 size 2 size 3 * Hole distance between centers

Inverter Synplus 1 EMC external filter class B Synplus Frequency Inverter Filter Model Filter Size (WxHxD) Filter Mounting Dimensions SPL200 03F SPL200 07F SPL200 11F SPL200 13F SPL400 07F SPL400 11F SPL400 13F SPL400 17F SPL400 19F SPL400 21F SPL400 23F FTS07SPL FTS13SPL FTT11SPL FTT17SPL FTT23SPL 91 x 192 x 28 128 x 215 x 37 128 x 215 x 37 128 x 215 x 37 188 x 289 x 42 74 x 181 111 x 204 74 x 181 111 x 204 165 x 278 Brake resistor selection Synplus Frequency Inverter kw Brake resistor Duty cycle* at the drive s rated power SPL200 03F SPL200 07F SPL200 11F SPL200 13F SPL400 07F SPL400 11F SPL400 13F SPL400 17F SPL400 19F SPL400 21F SPL400 23F 0,4 0,75 1,5 2,2 0,75 1,5 2,2 3,7 5,5 7,5 11 BR 160/100 BR 160/100 BR 160/100 BR 432/37 BR 213/300 BR 213/300 BR 471/136 BR 696/92 BR 696/92 BR 1330/48 BR 2000/32 40% 21% 11% 20% 28% 14% 21% 19% 13% 18% 18% * The duty cycle refers to a period of 120 seconds. Drivelink Operating Software (included) Configuration and diagnosis of the SYNPLUS Online / Offline Parameter setting Offline - Programming of the PLC Functionalities (Ladder - Programs) Access up to 254 inverters Monitor Window: - Observing actual values and control signals - Read and Write - Function for all drive parameters - Motor-control by Buttons (RUN, STOP, FWD,REV) - Parameter File Comparison Function

2 INDUSTRY PROCESS Synplus Inverter Optional Components KPLED-SPL Control Panel Display for actual values, Configuration of the frequency inverter Motorpot-function Drive control by set-up keys Accessories for cabinet mounting (remote control) KPMP-SPL Memory Card Memory Card for copying parameter sets and PLC programs Backup and transfer of data to multiple SYNPLUS inverters Simple plug in and use at internal communication slot CMPDP-SPL Communication Interface for Profibus - DP Profibus DP - Gateway for connecting to the SYNPLUS Supported field bus baudrates: 9.6 kbits/s to 12 Mbits/s Configuration by multilingual Software Tools DIN rail mounting CMDN-SPL Communication Interface for DeviceNet DeviceNet - Gateway for connecting to the SYNPLUS Supported field bus baudrates: 125 to 500 kbits/s Configuration by multilingual Software-Tools DIN rail mounting CM485-SPL Communication Interface for RS 485 Serial Bus systems Communication to PCs, PLCs or other controllers supporting Modbus RTU-Protocol Connecting to a PC with Drivelink Operating software and 32-bit Windows Operating system Supported baudrates: 9.6 to 38.4 kbit/s Simple plug in and use at internal communication slot CM232-SPL Communication Interface for RS 232 Serial Interfaces Communication to a PC, PLC or other controller supporting Modbus RTU-Protocol Connecting to a PC or PDA with Drivelink Operating software and 32-bit Windows Operating system Supported baudrates: 9.6 to 38.4 kbit/s Simple plug in and use at internal communication slot Serial cable and SUB-D connector included

Inverter Synplus 3 Functional specifications SYNPLUS 03 F SPL200 07 F 11 F 13 F 07 F 11 F 13 F SPL400 17 F 19 F 21 F 23 F Recommended Motor - Power Rating (kw) Output Current (A) Input Current (A) Mains Voltage Output Voltage Weight (kg) Dimensions H x W x D (mm) EMC specification Digital Input - Signal Type Control Mode Frequency Range Resolution Setting Control Panel Setting External Signal Setting Other function Switching frequency Acceleration / Deceleration time V/F Pattern Protection Functions Main Features Frequency Control Display Torque control Multifunctional input Multifunctional output Braking Torque Other function Optional Modules Operating temperature Humidity Vibration EMC specification UL Overload protection Overvoltage Low voltage Momentary Mains Failure time Stall Prevention Output Short-circuit and Earth fault Other function Installation 0,4 0,75 1,5 2,2 0,75 1,5 2,2 3,7 5,5 7,5 11 3,1 4,5 7,5 10,5 2,3 3,8 5,2 8,8 13,0 17,5 25 8,5 12 19 27 4,2 5,6 6,0 10,2 15 20,5 30,2 Single phased 200-240V Three phased 380-480V Tolerance: voltage (-15%, +10%), frequency 50/60 Hz (+/-5%) 3 x 0... Input Voltage 1,3 1,8 2,3 1,3 2,2 6,6 163x90x141 187x128x142,1 163x90x141 187x128x142,1 260x186x188 Class A (internal filter), optional external footprint filter Class B PNP or NPN Current Vector or V/F Control 0.1... 650 Hz Digital: 0.01 Hz 1) ; Analog: 0.06 Hz / 60 Hz (10 bits) Directly set-up and buttons 0...10V, 0... 20mA, Control of Preset Frequencies by digital inputs Frequency upper and lower limit, Skip Frequencies, S Curves 2... 16KHz 0.1... 3600 s 18 Patterns, one programmable V/F Control: Torque boost level adjustable (manual torque boost) Current Vector Control: Variable Torque Mode Selection optional 6+1 input control and software functionalities configurable 1 Relay with opening and closing contact, 1 Relay with closing contact 20 % of the nominal torque, 100 % with external brake resistor Momentary Mains Failure Restart, Speed Search, Torque Boost, Slip Compensation, Auto Voltage Controller, PID Controller, Built in - PLC-Functionality, Modbus Interface Drivelink Operating Software KPLCD: high resolution display, multilingual, parameter and actual value display KPLED with Display and Motorpoti, Accessories for Control Panels, Memory Card Communication Modules for RS 232, RS 485, Profibus DP and DeviceNet -10... +40 C (with removed cover: -10 C... 50 C) 0... 95% Relative Humidity (not-condensing) 1 G (9.8 m/s2) complies to EN 61800-3: Class A with internal filter, Class B with external optional filter UL508C configurable overload reaction DC link voltage: > 410V(200 series); > 820V(400 series) DC link voltage: < 190V(200 series); < 380V(400 series) The inverter can be restarted using the speed search feature 1s 2s 1s 2s During Acceleration / Deceleration/ Constant speed Electronic circuitry protection Heat sink overheat protection, Current limit protection Mounting screw or DIN rail 1) Resolution setting above 100 Hz: controlled by PC or programmable controller (PLC): 0.01 Hz; controlled by keypad: 0.1 Hz

4 Worldwide Bonfiglioli is a Partner Worldwide for Power Transmission and Motion Control The ever-growing export share has led Bonfiglioli into the most far away Countries. With expansion plans entailing a further growth of the sales network Bonfiglioli aims at improving both the competitiveness of its products and the effectiveness of the Customer service. In every market place Bonfiglioli is committed to improve the Customer satisfaction by offering state-of-the-art technology and shorter deliveries. Nowadays branch companies and BEST Partners bearing the Bonfiglioli name are operating in seventeen Countries outside Italy, with sales and service in the other countries managed by appointed dealers. The domestic network is made up of 30 sales office and representatives and 100 dealers operating with their own warehouse and supporting Customers locally. Throughout the World Bonfiglioli s reputed know-how and Service guarantee effective and timely assistance.

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Synplus www.bonfiglioli.com COD. VEC 180 R1