rigid light pipes 90 Light Pipes for Surface Mount LEDs

rigid light pipes 90 Light Pipes for Surface Mount LEDs Wide viewing angles ESD protection Use with BivarOpto SM0603 through SM 1210 Series LEDs May be heat staked or glued (Locktite 414 adhesive recommended) BivarOpto light pipes are ideal for applications where an automatically placed surface mount LED requires its output redirected to a front panel. BivarOpto light pipes are engineered of 94V-0 compliant clear polycarbonate for maximum light transmission and viewing angle to 120. Light pipes will also protect circuits from accidental damage from ESD by isolating the PCB from potential contact. SLP-1 Round Face, Price Code: M SLP-1-3 Round Face, Additional Mounting Peg, Price Code: M SLP-2 Rectangular Face, Price Code: M www.bivar.com 8

rigid light pipes 90 Variable Centerline Light Pipes Use with BivarOpto SM0603 - SM1206 Series LEDs Centerlines from.150" -.750" May be heat staked or glued (Locktite 414 adhesive recommended) SLP3 Series Light Pipes are ideally suited for applications where the output from a SMD LED is redirected to a panel or enclosure. By matching the centerline with the required panel aesthetics, and selecting the appropriate protrusion to clear board level components, maximum flexibility in PCB layout can be achieved. BivarOpto light pipes are engineered of 94V-0 compliant clear polycarbonate material for maximum light transmission. Light pipes will also protect circuits from accidental damage from ESD by isolating the PCB from potential contact. SLP-3 Series 90 Variable Centerline Light Pipes, Color: Clear X=C/L Y= (Protrusion)* Face Price Code SLP3-150-100-X.150 (3.8).100 (2.5) R=Round I SLP3-200-100-X.200 (5.0).100 (2.5) F=Flat I SLP3-250-100-X.250 (6.4).100 (2.5) I SLP3-300-100-X.300 (7.6).100 (2.5) I SLP3-350-100-X.350 (8.9).100 (2.5) J SLP3-400-100-X.400 (10.2).100 (2.5) J SLP3-450-100-X.450 (11.4).100 (2.5) J SLP3-500-100-X.500 (12.7).100 (2.5) J SLP3-550-100-X.550 (13.9).100 (2.5) K SLP3-600-100-X.600 (15.2).100 (2.5) K SLP3-650-100-X.650 (16.5).100 (2.5) K SLP3-700-100-X.700 (17.8).100 (2.5) K Material Specifications: Clear Polycarbonate Oxygen Rating Index: Over 28% UL File #E121254 Standard Drawing Tolerances: (unless otherwise indicated) Fractions: +_ 1/64 (0.4).X = +_ 0.10 (2.5).XX = +_ 0.01 (0.25).XXX = +_ 0.005 (0.13) Examples: SLP3 150 100 R* R= Round Face F= Flat Face Protrusion (Y) C/L (X) Series * Protrusions ( Y Dimension) greater than 0.100" (2.5mm) are subject to quotation and minimum orders. Available Y Dimensions are.100"-.450" in.050" increments. * SLP-750-100-X has been discontinued. 9 www.bivar.com

rigid light pipes 90 Light Pipes SMD compatible Replacement for BivarOpto H200 Series and H301 Series Recommended LED Series SM0805 90 Viewing Angle LP-230 Bi-Level, 3mm Light Pipe Clear 94V-0, Price Code: L Material Specifications: Clear Polycarbonate Oxygen Rating Index: Over 28% Standard Drawing Tolerances: (unless otherwise indicated) Fractions: +_ 1/64 (0.4).XX = +_ 0.01 (0.25).X = +_ 0.10 (2.5).XXX = +_ 0.005 (0.13) LP5-1000 Highly Transmissive PolyCarbonate Material Secures to PCB by Press Fit Wide Viewing Angles Efficient Design Eliminates Bleeding/Adds ESD Protection Works with all BivarOpto SM Series LEDs Can Clear RJ 45 and Like Connectors Can be Arrayed on 0.400 Centers Min. Clear 94V-0, Price Code: M www.bivar.com 10

rigid light pipes Quad Light Pipes SMD Replacement for H-450, H-400, and H-420 Series LED Assemblies Allows Use of 4 SMD LEDs in Small Footprint Proprietary Design Eliminates Bleeding Works with SM0805 or SM0603 Series LEDs Side-Stackable with a Horizontal Pitch of.175" Applications: Network Routing and Metering LP4-EP Quad-Level Extended Lens LP4-LP Quad-Level Recessed Lens 11 www.bivar.com

rigid light pipes Vertical Light Pipes Protect Circuit from ESD Use with BivarOpto SM0603 - SM0805 Series LEDs Round or Flat Face Options May be heat staked or glued (Locktite 414 adhesive recommended) Light pipes are ideally suited for applications where light from a SMD LED is carried directly to a front panel or enclosure. Light pipes protect circuits from accidental damage from ESD by isolating the PCB from potential contact. VLP Series Vertical Light Pipes Overall Height X=Height Face Price Code VLP-200-R.200 (5.0).095 (2.4) R=Round G VLP-250-R.250 (6.4).145 (3.7) F=Flat G VLP-300-R.300 (7.6).195 (5.0) G VLP-350-R.350 (8.9).245 (6.2) H VLP-400-R.400 (10.2).295 (7.5) H VLP-450-R.450 (11.4).345 (8.8) H VLP-500-R.500 (12.7).395 (10.0) H VLP-550-R.550 (13.9).445 (11.5) I Material Specifications: Clear Polycarbonate Oxygen Rating Index: Over 28% Standard Drawing Tolerances: (unless otherwise indicated) Fractions: +_ 1/64 (0.4).XX = +_ 0.01 (0.25).X = +_ 0.10 (2.5).XXX = +_ 0.005 (0.13) Examples: VLP 250 R Face Overall Height Series Other Lengths are available (Custom order) Ideal for Bar Graph Arrays Works with SM0603 and SM1210 Series LEDs VLPR Series Vertical Rectangular Light Pipes Price Code: E H +.003 ØD -.002 ØD1 VLPR-24-500-2.500 (12.7).062 (1.6).065 (1.7) VLPR-24-650-2.650 (16.5).062 (1.6).065 (1.7) VLPR-24-858-2.858 (21.8).058 (1.5).060 (1.5) VLPR-24-1028-2 1.028 (26.1).058 (1.5).060 (1.5) www.bivar.com 12

rigid light pipes Panel Light Pipes and Self-Retaining Clip Protect Circuits from ESD Use with BivarOpto SM or Through-hole Series LEDs PLP1 Series Panel Light Pipes Press Fit into Panel For Added Retention and Contrast, Use C-103-SR Self-retaining clip (See page 103) Material Specifications: Housing: UL Rated 94V-0, Water Clear, Polycarbonate Oxygen Rating Index: Over 28% UL file #E121254 Mounting Information: Press-fit mounting in 0.119" - 0.123" (3.02mm - 3.12mm) hole Panel Thickness: 0.047" (1.2mm) to 0.093" (2.4mm) PLP1 Series PLP2 Series PLP1-F Series X=Length Face Price Code PLP1-125 PLP2-125 PLP1-125-F.125 (3.2) F= Flat E PLP1-250 PLP2-250 PLP1-250-F.250 (6.4) E PLP1-350 PLP2-350 PLP1-350-F.350 (8.9) E PLP1-375 PLP2-375 PLP1-375-F.375 (9.5) E PLP1-500 PLP2-500 PLP1-500-F.500 (12.7) E PLP1-625 PLP2-625 PLP1-625-F.625 (15.9) E PLP1-750 PLP2-750 PLP1-750-F.750 (19.0) E Examples: PLP1 250 XX X PLP1 Face (F= Flat Face) Color Option (See note) Overall Height Series Note: Standard, leave blank for clear, Price Code: E Dyed Color, Price Code: L RED: GREEN: BLUE: YELLOW: RD GN BE YW PLP1 Series Panel Light Pipes, Rear Mount, Round or Flat Face Standard Color: Clear PLP1-F Series Panel Light Pipes, Rear Mount, Flat Face Standard Color: Clear PLP2 Series Panel Light Pipes, Front Mount, Low-Profile Round Face Standard Color: Clear 13 www.bivar.com

rigid light pipes Panel Light Pipes Dual-Lens Geometry Improved Lighting Intensity PLP5 Series Panel Light Pipes Press Fit into Panel Available in Lengths from 0.125"-1.50"inincrements of 0.125" No Additional Hardware or Special Tools Required forinstallation PLP5 Series PLP5-2 Series X=Length Price Code PLP5-125 PLP5-2-125.125 (3.2) E PLP5-250 PLP5-2-250.250 (6.4) E PLP5-350 PLP5-2-350.350 (8.9) E PLP5-375 PLP5-2-375.375 (9.5) E PLP5-500 PLP5-2-500.500 (12.7) E PLP5-625 PLP5-2-625.625 (15.9) E PLP5-750 PLP5-2-750.750 (19.0) E PLP5-1000 PLP5-2-1000 1.000 (25.4) E PLP5-1250 PLP5-2-1250 1.250 (31.8) E PLP5-1500 PLP5-2-1500 1.500 (38.1) E Note: Standard, leave blank for clear, Price Code: E Dyed Color, Price Code: L RED: GREEN: BLUE: YELLOW: RD GN BE YW PLP5-XXX Panel Light Pipes, Rear Mount, Standard Color: Clear Color: See Chart PLP5-2-XXX Panel Light Pipes, Front Mount, Low Profile, Round Face Standard Color: Clear Color: See Chart www.bivar.com 14

flexible light pipes Highly Transmissive Optical Grade Materials Secure Press-Fit Panel Mounting Wide, Ultra-Bright Color Selections Through-Hole and Surface Mount Versions Wide Selection of Lens Shapes and Sizes Custom Lense Available (Subject to Quotation and Minimum Orders) FLP Series Award winning Flexible Light Pipes were introduced in 1999 to eliminate daughter cards and hard-wired front panel LEDs and to provide designers unmatched flexibility in indicator placement and design. BivarOpto s patented flexible light pipe technology allows for LEDs to be placed anywhere on a PCB or within an enclosure. Installation is by means of a simple press-fit application. Retention is vibration and shock resistant. Non-conducting 94V-0 Polycarbonate lenses protect static sensitive components from accidental ESD damage by eliminating potential contact with circuitry. For more information on Bivar s Flexible Light Pipe technology visit us on line at www.bivar.com. Flexible Light Pipes for Through-Hole and Surface Mount LEDs Mounting Information: Front Panel: 0.040" (1mm) - 0.125" (3.2mm) SMFLP Adapter Hole Size: 0.094" (2.4mm) diameter + 0.002" (0.05mm), - 0.000" (0.0mm) on 0.296" (7.5mm) centers ±0.002" Material Specifications Plastic Optical Fiber: Fiber Core: PMMA 94-HB Fiber Cladding: Fluorinated Polymer TFE Fiber Jacket: 94V-0 PVC Alloy Application Notes: Available in lengths from 2.5" (63.5mm) to 328.0' (100m) After initial captured light loss of approximately 4% for the fiber and 4% for the Fresnel detail there is no significant degradation over practical lengths. Minimum bend radius of fiber is 10x the diameter or 0.800"(20.3mm). 0603, 0805 and 1206 size SMFLP LEDs are recommended for use with the SMFLP adapter with minimum brightness levels of 20 mcd. Material Specifications Housings & Adapters: SMFLP: UL 94V-0 rated, Black 6 Nylon Oxygen Index: +28% FLP: UL 94V-0 rated, Black 6 Nylon Oxygen Index: +28% 15 www.bivar.com

flexible light pipes SMPT Series, Surface mount LED/Integrated Adapter Eliminates need for Thru-Hole Drilling of PCBs Exclusively Designed for Flexible Light Pipe Lens Cap Assemblies (see page 17-18) Brilliant LED Display Capable of Being Extended from 2.5" (63.5mm) to 328' (100m) Via the FLP Mono-Fiber Available in All Standard Colors Including RGB and Red/Green Bi-Color Patents issued and Patents Pending SMPT Series The all-new (patented and patents pending) SMPT Series of Surface Mount LED devices exclusively designed to accept the company s patented Flexible Light Pipes (FLP Series), create a new design and installation style that eliminates the need for through-hole PCBs typically required for installation of light pipes. The SMPT Series significantly expands the benefits of using Bivar s original award-winning FLP series, which introduced a two-piece flexible light pipe system capable of transmitting the light from an LED to a display panel up to 100m [328 ] away. While the original FLP series provided an adapter for use with surface mount (SMD) LEDs, the adapter still required through-holes in the PCB for mounting purposed. The SMPT Series eliminates not only the need for PCB through-holes, but also the costly secondary post-reflow operations by integrating the adapter and LED into a single surface-mountable package that is compatible will all modern, automated pick-and-place equipment. Electro-Optical Chip Absolute Max. Ratings Data @20mA Viewing LED Peak Wave Lens Vf Iv Angle Material Length Emitted Color Appearance λ Pd If Peak (V) (mcd) 2 θ 1/2 λp(nm) (nm) (mw) (ma) If (ma) TYP MAX TYP (deg) SMPT-UBWC GalnN 470 BLUE OPTICAL 68 150 30 150 3.4 4.0 288 DIRECT SMPT-UGC lngan 525 GREEN OPTICAL 40 150 30 150 3.2 3.8 460 DIRECT SMPT-UYC AlGalnP 595 YELLOW OPTICAL 32 100 30 150 2.0 2.5 456 DIRECT SMPT-URC AlGalnP 640 HE RED OPTICAL 23 80 30 150 1.9 2.4 416 DIRECT SMPT-UWC GalnN - WHITE OPTICAL 68 150 30 150 3.4 4.0 250 DIRECT SMPT-SBC GalnN 640 HE RED OPTICAL 23 80 30 150 1.9 2.4 416 DIRECT GalnN 525 GREEN 40 150 30 150 3.2 3.8 460 AlGalnP 640 HE RED 23 80 30 150 1.9 2.4 416 SMPT-RGB GalnN 470 BLUE OPTICAL 68 150 30 150 3.4 4.0 288 DIRECT InGaN 525 GREEN 40 150 30 150 3.2 3.8 460 www.bivar.com 16

flexible light pipes Flexible Light Pipe Lens Caps Press-Fit Panel Mount Light Pipes for Through-Hole and SMD LEDs Oval, Rectangular and Round Lens Choices May be Ordered as a Lens Cap Assembly or Lens Cap Only (To order as a complete Flexible Light Pipe Assembly, See page 15) Flexible Light Pipe Length Tolerances: 2.5" through 12"= +_.250" 13" through 24"= +_.500" Tighter tolerances available at extra charge. FLP Series 4mm Round Lens Cap Assembly LC-XX.X 4mm Round Lens Cap Assembly FLP-LC Lens Cap Only *XX.X = Length in inches to the nearest 1/2" FLP-O Series Oval Lens Cap Assembly FLPO-XX.X Oval Len Cap Assembly FLP-LC-O Lens Cap Only *XX.X = Length in inches to the nearest 1/2" FLP-5 Series 7mm Round Lens Cap Assembly FLP5-XX.X FLP-LC-5-02 FLP-LC-5-01 Oval Len Cap Assembly Lens Cap Only (2-piece Lens Cap) Fiber Retaining Insert Only *XX.X = Length in inches to the nearest 1/2" FLP-R1 Series Rectangular Lens Cap Assembly FLPR1-XX.X Rectangular Lens Cap Assembly FLP-LC-R1 Lens Cap Only *XX.X = Length in inches to the nearest 1/2" 17 www.bivar.com

flexible light pipes Flexible Light Pipe Lens Caps Micro-Frensel Lens Design Allows Uninterrupted IR Beam Transmission FLP-IR Series Infrared Round Lens Cap Assembly FLPIR-XX.X Infrared Round Lens Cap Assembly FLP-LC-IR Lens Cap Only *XX.X = Length in inches to the nearest 1/2" Certified IP67 Watertight and Splash Proof Design Micro-Frensel Lens Focusing and Near 160 Viewing Angle Patented Technology Transports Original LED Intensity up to 328 Feet (100m) Black Anodized or Stainless Steel Finish IP 67 Series Watertight Panel Mount Assembly Functional Diagram FLPIP FLPIP-X.X Watertight Black Anodized Lens Cap Assembly. FLPIPS FLPIPS-XX.X Watertight Stainless Steel Lens Cap Assembly. www.bivar.com 18

flexible light pipes Flexible Light Pipe Adapters FLPR-XX Series Right Angle Flexible Light Pipe Assembly. FLPV-XX Series Vertical Flexible Light Pipe Assembly FLPR-XX Adapter Only with LED with Right Angle Leads. Specify Color. FLPV-XX Adapter Only with LED with Vertical Leads. Specify Color. Note: New and Improved. To Order Complete Assembly by One Part Number See Page 20 Note: New and Improved. To Order Complete Assembly by One Part Number See Page 20 SMFLP Series Flexible Light Pipe SMD LED Adapter FLP Series Functional Diagram SMFLP Surface Mount Adapter Only Note: See Page 20 For Ordering Information Note: Surface Mount LED Sold Separately. See SM0603, SM0805, SM1206 Series. 19 www.bivar.com

flexible light pipes Ordering Information for Complete Flexible Light Pipes Ordering Information FLP 5 R 6.0 - SR Series Lens Orientation Length - Color Color Options and Suffixes: Suffix Color Peak (nm) Typ.Vf SR Super Red 660 1.7 SG Super Green 568 2.2 SY Super Yellow 585 2.1 H High Efficiency Red 635 2.0 SA Super Amber 610 2.2 UBW.6K Ultra Blue 470 3.5 UT Ultra Turquoise 505 3.5 UG Ultra Green 563 2.2 UR Ultra Red UY Ultra Yellow Flexible Light Pipe Length Tolerances: 2.5" through 12"= +_.250" 13" through 24"= +_.500" Tighter tolerances available at extra charge. Series Choices: FLP (Through-hole) SMFLP (Surface Mount Adapter) Lens Choices: Blank 3mm clear lens 5 7mm clear lens 0 Oval clear lens R1 Rectangular 2x7 clear lens Watertight: IP Black Anodized IPS Stainless Steel Orientation: (Through-hole only. For SMFLP Series, Leave Blank) R Right Angle V Vertical Length: Expressed in inches from 2.5" to 3940.0" +_ 0.250"(6.35) per 1.0'(304.8) Functional Diagram www.bivar.com 20

flexible light pipes Optical Fiber Cutter Cuts or Strips 1mm and 2mm Fiber Compatible with POF (Plastic Optical Fiber) and Glass Fiber Optical Fiber Cutter BOFC-100 21 www.bivar.com