2011 2012 PRODUCT CATALOG BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
BAE WIRE PAGE 1 4 COPPER MAGNET WIRE PAGE 5 15 ELECTRONIC HOOK UP WIRE & CABLE PAGE 16 25 INSULATING MATERIALS PAGE 26 42 SLEEVING PRODUCTS PAGE 43 52 TAPES PAGE 53 58 TUBING PAGE 59 62 LACING & TY CORDS PAGE 63 66 TECHNICAL INFO PAGE 67 72 BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
BAE WIRE & INSULATION BAE Wire & Insulation, Inc. located in Sarasota, Florida established its sales office and distribution warehouse in the year 2000. With over 50 years of experience in manufacturing and distribution the team at BAE strives to be a leader in providing copper magnet wire, electronic hook up wire and insulation products for the electrical, electronic, coil winding, transformer, generator, and motor repair industries and to continuously provide the best customer service in our industry. BAE markets products manufactured and certified to the latest worldwide standards for quality. We offer competitive prices through low overhead costs and vendor selectivity, allowing our customers to be more competitive and profitable. BAE stocks the highest quality copper magnet wire, electronic hook up wire, thermal insulation products and other materials related to the industry s needs. BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
CONTACT INFORMATION BAE Wire and Insulation, Inc. 6300 Tower Lane Suite 18 Sarasota, Florida 34240 941.309.0900 941.309.9473 Hours of Operation: Monday Friday 8:00am 5:00pm Eastern Time web www.baewire.com sales sales@baewire.com BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
Formvar Copper Magnet Wire Insulation Properties: Formvar is a synthetic film insulation containing Polyvinyl Acetal and is the film insulation most often used in oil filled transformers. Excellent abrasion resistance and flexibility. Typical Applications: Motors, random wound coils, solenoids, oil filled & dry transformer, armature and generator winding. Thermal Class 105 C 105 C Nema Standard (MW 1000) MW15 (round) MW18 (sq, rect) Federal Specification (out of date since 1996 for reference only) JW1177/4 JW1177/16 Available Sizes (AWG) 14 awg 23 awg Single Build 14 awg 23 awg Heavy Build 42 awg 44 awg Single Build 42 awg 44 awg Heavy Build Available in Square and Retangular shapes upon request Available Spool Sizes 3" Spool 6 X 4" spool Taper/TF80 Boxed or Pail 12" Spool 24" Spool T250 T500 Nominal Wire Weight 2 lbs 10 lbs 80 lbs 80 lbs 250 lbs 250 lbs 500 lbs BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
SP & HP Copper Magnet Wire Insulation Properties: Polyurethane has excellent solvent resistance and thermal stability Polyurethane insulation allows soldering without prior removal of the film from the wire. Typical Applications: Motors, R.F. coils, relay, encapsulated & ignition coils, solenoids, low voltage transformers. Layer & precision wound coils. Thermal Class Nema Standard (MW 1000) Federal Specification (out of date since 1996 for reference only) 155 C MW79 (round) JW1177/41 Available Sizes (AWG) Available Spool Sizes Nominal Wire Weight 31 awg 47 awg 3" Spool 2 lbs Single Build 6 X 4" and 6 x 6" spools 10 lbs Taper/TF80 Boxed or Pail 80 lbs 31 awg 47 awg Heavy Build DIN 315/500 180 LBS BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
SPN, HPN, TPN, QPN Copper Magnet Wire Insulation Properties: Combines the insulation properties of polyurethane with the advantages of a nylon topcoat. Solvent resistance & thermal stability of the insulation is excellent. The nylon also improves the windability and allows more severity in the winding operations. Typical Applications: Appliance motors, relays, timer & clock coils, encapsulated coils, solenoids, torroidal coils and random wound coils. Thermal Class Nema Standard (MW 1000) Federal Specification (out of date since 1996 for reference only) 155 C MW80 (round) JW1177/42 Available Sizes (AWG) Available Spool Sizes Nominal Wire Weight 7 awg 54 awg Single Build 3" Spool 6 X 4" and 6 x 6" spools Taper/TF80 Boxed or Pail 2 lbs 10 lbs 80 lbs 7 awg 54 awg DIN 315/500 180 lbs Heavy Build T250 250 lbs Single build or "SPN" is one of the most popular insulation types. Usually available from stock AWG sizes 14 53 BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
SP180 & HP180 Copper Magnet Wire Insulation Properties: The Thermal properties of a class 180 C insulation, while offering low temperature solderability at 390 C. Similar characteristics of polyurethane 155. Typical Applications: Automotive relays, ignition coils, specialty power transformers, solenoids. Thermal Class 180 C Nema Standard (MW 1000) MW82 (round) Federal Specification (out of date since 1996 for reference only) None Available Sizes (AWG) 24 awg 56 awg Single Build 24 awg 56 awg Heavy Build Available Spool Sizes Nominal Wire Weight 3" Spool 2 lbs 6 X 4" and 6 x 6" spools 10 lbs Taper/TF80 Boxed or Pail 80 lbs DIN 315/500 180 lbs T250 250 lbs Limited availability subject to minimum order. BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
SPN180 & HPN180 Copper Magnet Wire Insulation Properties: Excellent abrasion resistance to ferrite core coils and transformers, offers high temperature thermal stress and low temp solderability at 390 C Similar characteristics of polyurethane nylon 155. Typical Applications: Relays, specialty power transformers, bobbin wound and encapsulated coils, toroidal coils, small appliance motors. Thermal Class 180 C Nema Standard (MW 1000) MW83 (round) Federal Specification (out of date since 1996 for reference only) None Available Sizes (AWG) Available Spool Sizes Nominal Wire Weight 24 awg 56 awg 3" Spool 2 lbs Single Build 6 X 4" and 6 x 6" spools 10 lbs Taper/TF80 Boxed or Pail 80 lbs 24 awg 56 awg DIN 315/500 180 lbs Heavy Build T250 250 lbs Limited availability subject to minimum order. BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
SDS Copper Magnet Wire Insulation Properties: Solderable polyester wire is manufactured with a single coat of modified polyester resin. It has a temperature index of 180 C with the advantages of self soldering strip ability. Typical Applications: Transformer coils, automotive coils, micro motors, relays and solenoids Thermal Class Nema Standard (MW 1000) Federal Specification (out of date since 1996 for reference only) 180 C MW77 JW1177/39 Available Sizes (AWG) 24 awg 56 awg Single Build 24 awg 56 awg Heavy Build Available Spool Sizes Nominal Wire Weight 3" Spool 2 lbs 6 X 4" and 6 x 6" spools 10 lbs Taper 80 lbs DIN 315/500 180 LBS T250 250 lbs BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
SDNS Copper Magnet Wire Insulation Properties: Solderable polyester nylon has similar characteristics as solderable polyester with a nylon topcoat for improved windability. This product is well suited for automated high speed winding applications. Typical Applications: Shaded pole motor coils, special control coils, relays and solenoids. Thermal Class 180 C Nema Standard (MW 1000) MW78 Federal Specification (out of date since 1996 for reference only) JW1177/40 Available Sizes (AWG) Available Spool Sizes Nominal Wire Weight 24 awg 46 awg 3" Spool 2 lbs Single Build 6 X 4" and 6 x 6" spools 10 lbs Taper 80 lbs 24 awg 46 awg DIN 315/500 180 LBS Heavy Build T250 250 lbs Made to order item, Minimum quantities will apply. BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
S200, H200, T200 & Q200 Copper Magnet Wire Insulation Properties: Polyester/Polyamideimide 200 is a multi purpose film insulation, which has a modified polyester base coat and a polyamideimide topcoat. This insulation has excellent physical toughness, dielectric properties & superior chemical resistance to solvents and refrigerants. Rated at 200 C Typical Applications: General purpose electric motors, small coils, dry type transformers, Automotive & power tool motors, Large coil applications. Thermal Class 200 C 200 C Nema Standard (MW 1000) MW35 (round) MW36 (sq, rect) Federal Specification (out of date since 1996 for reference only) JW1177/14 JW1177/13 Available Sizes (AWG) Available Spool Sizes Nominal Wire Weight 3" Spool 2 lbs 4 awg 52 awg Round Single & Heavy Build 6 X 4" and 6 x 6" spools Taper/TF80 Boxed or Pail 10 lbs 80 lbs 12" Spool 80 lbs 1 awg 12 awg Square and 24" Spool 250 lbs Rectangular Shape Single & T250 250 lbs Heavy Build T500 500 lbs Most popular sizes in heavy build available from stock. BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
Inverter Duty Copper Magnet Wire Insulation Properties: Shielded insulation is a triple coated enameled wire. The base coat is a THEIC modified polyester. The inner coat is filled polyamideimide with a third polyamideimide overcoat. This insulation is designed for motors that may be subjected to higher voltage spikes in in inverter duty applications. Typical Applications: Inverter driven motors for pumps, fans, and screw propellers, Transformers & generators Thermal Class 200 C Nema Standard (MW 1000) MW35 Federal Specification (out of date since 1996 for reference only) None Available Sizes (AWG) Available Spool Sizes Nominal Wire Weight 14 awg 26 awg 2 lbs 6 X 4" Spool 10 lbs TF80 Boxed or Pail 80 lbs T250 250 lbs T500 500 lbs Most popular item for inverter driven electric motors BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
SML, HML, TML, QML Copper Magnet Wire Insulation Properties: Polyimide insulation has a high temperature index of 240 C. Excellent chemical & heat shock resistance. Superior mechanical characteristics when winding. Polyimide insulation is unaffected by prolonged exposure to varnish solvents and is compatible with most winding systems. Typical Applications: High temperature and heavy duty electric motors, transformers and continuous duty coils and relays. Thermal Class 240 C 240 C Nema Standard (MW 1000) MW16 MW20 Federal Specification (out of date since 1996 for reference only) JW1177/15 JW1177/18 Available Sizes (AWG) Available Spool Sizes Nominal Wire Weight 4 awg 56 awg Single Build 3" Spool 6 X 4" and 6 x 6" spools 2 lbs 10 lbs Taper/TF80 Boxed or Pail 80 lbs 4 awg 56 awg Heavy Build Highest film coated temperature class available 12" Spool 80 lbs 24" Spool 250 lbs T250 250 lbs BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
Self Bonding Copper Magnet Wire Insulation Properties: Self bonding magnet wire describes several possible constructions of base coat and bondable top coat. The bond coat may be activated dielectrically or by heat or solvent. Typical Applications: Television yoke coils, clutch and brake coils, helical and toroidal coils. Thermal Class 155 C 155 C 200 C Nema Standard (MW 1000) MW3 MW29 MW102 Federal Specification (out of date since 1996 for reference only) None None None Available Sizes (AWG) Available Spool Sizes Nominal Wire Weight 13awg 56 awg Limited Availability subject to minimum order based on size and availability 3" Spool 6 X 4" and 6 x 6" spools Taper/TF80 Boxed or Pail 12" Spool 2 lbs 10 lbs 80 lbs 80 lbs 24" Spool 250 lbs T250 250 lbs BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
HIGH-TEMPERATURE EPDM INSULATED HOOK-UP/MOTOR LEAD WIRE Product Description: Single conductor multy stranded flexible hook up wire. EPDM (ethylene-propylene diene elastomer) is a chemically cross-linked elastomer with excellent flexibility at high and low temperatures (150C to -60C). It has good insulation and dielectric strength, as well as excellent abrasion resistance and mechanical properties. Specifications: UL type 3374 and UL type, 3340 Temperature rated 150C - 600V appliance wiring material. CSA listing as a coil lead is 125C - 600V Belden brand Part Number Awg (stranding) Description Insulation Thickness (inches) Nominal O.D. (Inches) LWEPDM01B 1 (210X24) 1ga. BLACK 100 FT. SPOOL BELDEN# 37101.095.583 LWEPDM02B 2 (163X24) 2ga. BLACK 100 FT. SPOOL BELDEN# 37102 080.494 LWEPDM04B 4 (105X24) 4ga. BLACK 100 FT. SPOOL BELDEN# 37104.080.432 LWEPDM06B 6 (84X25) 6ga. BLACK 250 FT. SPOOL BELDEN# 37106.080.383 LWEPDM08B 8 (84X27) 8ga. BLACK 250 FT. SPOOL BELDEN# 37108.080.327 LWEPDM10B LWEPDM12B 10 (65X28) 12 (65X30) 10ga. BLACK 500 FT. SPOOL BELDEN# 37110 12ga. BLACK 500 FT. SPOOL BELDEN# 37112.060.045.240.190 LWEPDM14B 14 (41X30) 14ga. BLACK 500 FT. SPOOL BELDEN# 37114.045.170 LWEPDM16B 16 (26X30) 16ga. BLACK 500 FT. SPOOL BELDEN# 37116.045.155 LWEPDM18B 18 (16X30) 18ga. BLACK 500 FT. SPOOL BELDEN# 37118.045.142 LWEPDM1/0B 1/0 (262X24) 1/0ga. BLACK 100 FT. SPOOL BELDEN# 37190.095.633 LWEPDM2/0B 2/0 (504X26) 2/0ga. BLACK 100 FT. SPOOL BELDEN# 37100.095.698 LWEPDM3/0B 3/0 (630X26) 3/0ga. BLACK 50 FT. SPOOL BELDEN# 37130.095.758 LWEPDM4/0B 4/0 (805X26) 4/0 600V BLACK 50 FT. SPOOL BELDEN# 37140.095.869 BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
HYPALON INSULATED HOOK-UP MOTOR LEAD WIRE Product Description: Single conductor multi stranded flexible hook-up wire. Hypalon is a chlorosulfonated polyethylene insulation and has excellent heat resistance, color stability, and electrical properties. Hypalon is recommended for motor leads for class 130(B) insulation systems. Specifications: UL type 3191 and 3192 105C - 600V, CSA listing CL1053 105C - 600V, CSA Listing, CL1052 105C - 300V (CSA requires additional wall thickness in sizes 10awg and larger to meet CL1053 requirements) Part Number LWHYP0100 LWHYP0200 LWHYP0400 LWHYP0600 LWHYP0800 LWHYP1000 LWHYP1200 LWHYP1400 LWHYP1600 LWHYP1800 LWHYP1/0B Awg (stranding) 1 (210X24) 2 (163X24) 4 (105X24) 6 (84X25) 8 (84X27) 10 (65X28) 12 (65X30) 14 (41X30) Description 1ga BLACK BELDEN# 34401 100FT SPOOL 2ga BLACK BELDEN# 34402 250FT SPOOL 4ga BLACK BELDEN# 34404 250FT SPOOL 6ga BLACK BELDEN# 34406 250FT SPOO 8ga BLACK BELDEN# 34408 250FT SPOOL 10ga BLACK BELDEN# 34410 500FT SPOOL 12ga BLACK BELDEN# 34412 500FT SPOOL 14ga BLACK BELDEN# 34414 500FT SPOOL Insulation Thickness (inches) 16 (26X30) 16ga BLACK BELDEN# 34416 500FT SPOOL.045.155 18 (16X30) 1/0 (262 X 24) 18ga BLACK BELDEN# 34418 500FT SPOOL 1/0ga BELDEN# 34490 50FT SPOOL.080.060.060.060.060.045.045.045.045.080 Nominal O.D. (Inches).557.454.399.343.290.209.190.170.142.607 BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
PVC INSULATED HOOKUP 1/32 WALL 600 VOLT Product Description: Single conductor stranded tinned copper flexible hook-up wire. PVC (Polyvinylchloride) plastic insulation is fast stripping, resists oil solvents and ozone. Primary applications include appliances, panels, controls, motors, transformers and electronic circuits Specifications: UL type 1015 and 1028 105C - 600V VW-1, CSA TEW 105C - 600V Part Number LWPVC221015 LWPVC201015 LWPVC181015 LWPVC161015 LWPVC141015 LWPVC121015 LWPVC101015 LWPVC081028 Awg (stranding) 22 (7X30) 20 (10X30) 18 (16X30) 16 (26X30) 14 (41X30) 12 (65X30) 10 (105X30) 8 (133X29) Conductor Diameter (Inches) 0.030 0.037 0.048 0.060 0.075 0.096 0.130 0.166 Nominal O.D. (Inches) 0.093 0.100 0.110 0.122 0.137 0.156 0.188 0.262 STANDARD PUT-UP 5 M/FT* 5 M/FT* 4 M/FT* 3 M/FT* 2.5 M/FT* 2 M/FT* 2 M/FT* 1.5 M/FT* Approx. LBS/MFT 5.91 7.25 9.73 13.55 19.15 28.54 42.17 72.73 0 = black 5 = green 1 = brown 6 = blue COLOR CODE ON HOOKUP WIRE 2 = red 7 = violet 3 = orange 8 = grey 4 = yellow 9 = white * Other Put-Up lengths available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
PVC INSULATED HOOKUP 1/64 WALL 300 VOLT Product Description: Single conductor stranded tinned copper flexible hook-up wire. PVC (Polyvinylchloride) plastic insulation is fast stripping, resists oil solvents and ozone. Primary applications include appliances, panels, controls, motors, transformers and electronic circuits Specifications: UL type 1007 80C - 300V VW-1, CSA TR-64 90C UL 1569 105C - 300V VW-1, CSA AWM 105C - 300V Part Number LWPVC261007 LWPVC241007 LWPVC221007 LWPVC201007 LWPVC181007 LWPVC161007 LWPVC141007 LWPVC121007 Awg (stranding) Conductor Diameter Nominal O.D. STANDARD Approx. (Inches) (Inches) PUT-UP LBS/MFT 26 (7X34) 0.019 0.051 10 M/FT* 1.98 24 (7X32) 0.024 0.056 5 M/FT* 2.77 22 (7X30) 0.030 0.063 5 M/FT* 3.65 20 (10X30) 0.037 0.070 5 M/FT* 4.79 18 (16X30) 0.048 0.080 5 M/FT* 6.98 16 (26X30) 0.060 0.093 3 M/FT* 10.45 14 (41X30) 0.075 0.108 2.5 M/FT* 15.61 12 (65X30) 0.096 0.127 2.5 M/FT* 24.68 COLOR CODE ON HOOKUP WIRE 0 = black 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white * Other Put-Up lengths available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
SEMI-RIGID PVC INSULATED HOOKUP Product Description: Single conductor stranded tinned copper flexible hook-up wire. Semi-rigid PVC (Polyvinylchloride) plastic insulation is fast stripping, resists oil solvents and ozone. Primary applications include appliances, panels, controls, motors, transformers and electronic circuits Specifications: UL type 1061 80C - 300V VW-1, CSA SR-PVC 80C - 300V Part Number LWPVC301061 LWPVC281061 LWPVC261061 LWPVC241061 LWPVC221061 LWPVC201061 LWPVC181061 LWPVC161061 Awg (stranding) Conductor Diameter Nominal O.D. STANDARD Approx. (Inches) (Inches) PUT-UP LBS/MFT 30 (7X28) 0.012 0.787 10 M/FT* 0.85 28 (7X36) 0.015 0.035 10 M/FT* 1.08 26 (7X34) 0.019 0.039 10 M/FT* 1.46 24 (7X32) 0.024 0.044 10 M/FT* 2.18 22 (7X30) 0.030 0.051 10 M/FT* 2.99 20 (10X30) 0.037 0.058 5 M/FT* 4.05 18 (16X30) 0.048 0.068 5 M/FT* 6.12 16 (26X30) 0.060 0.08 3 M/FT* 9.42 COLOR CODE ON HOOKUP WIRE 0 = black 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white * Other Put-Up lengths available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
MILITARY PVC WIRE TYPE B, C & D Product Description: Single conductor stranded tinned copper flexible hook-up wire. PVC (Polyvinylchloride) plastic insulation is fast stripping, resists oil solvents and ozone. Primary applications include appliances, panels, controls, motors, transformers and electronic circuits Specifications: MIL-16878/1 TYPE B 105C - 600V, MIL-16878/2 TYPE C 105C - 1000V, MIL-16878/3 TYPE D 105C - 3000V Part Number LWTYPEB24 LWTYPEB22 LWTYPEB20 LWTYPEB18 LWTYPEC16 LWTYPEC14 LWTYPEC12 LWTYPED10 LWTYPED08 LWTYPED06 LWTYPED04 Type B B B B C C C D D D D Awg (stranding) Conductor Diameter Nominal O.D. STANDARD Approx. (Inches) (Inches) PUT-UP LBS/MFT 24 (7X32) 0.024 0.044 10 M/FT* 2.18 22 (7X30) 0.030 51.000 10 M/FT* 2.99 20 (7X28) 0.038 0.058 5 M/FT* 4.43 18 (7X26) 0.048 0.070 5 M/FT* 6.68 16 (19X29) 0.057 0.092 3 M/FT* 9.86 14 (19X27) 0.071 0.105 2.5 M/FT* 14.66 12 (19X25) 0.090 0.124 2.5 M/FT* 22.51 10 (37X26) 0.110 0.182 2 M/FT* 39.8 8 (133X29) 0.166 0.245 1.5 M/FT* 68.67 6 (133X27) 4 (133X25) 0.210 0.267 0.295 0.39 1 M/FT* 1 M/FT* 102.67 133 COLOR CODE ON HOOKUP WIRE 0 = black 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white * Other Put-Up lengths available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
XLPE HOOKUP WIRE Product Description: Single conductor stranded tinned copper flexible hook-up wire. Cross linked Polyethylene plastic insulation is fast stripping, resists oil solvents and ozone. Primary applications include appliances, panels, controls, motors, transformers and electronic circuits Specifications: UL Style 3173 125C - 600V CSA CL 1251 125C - 600V Part Number LWXLP2000 LWXLP1800 LWXLP1600 LWXLP1400 LWXLP1200 LWXLP1000 Awg (stranding) Conductor Diameter Nominal O.D. STANDARD Approx. (Inches) (Inches) PUT-UP LBS/MFT 20 (10X30) 0.038 0.100 5 M/FT* 6.44 18 (16X30) 0.048 0.110 5 M/FT* 8.71 16 (26X30) 0.059 0.121 5 M/FT* 12.33 14 (41X30) 0.075 0.137 5 M/FT* 17.78 12 (65X30) 0.095 0.157 2.5 M/FT* 26.32 10 (105X30) 0.121 0.177 2 M/FT* 39.34 COLOR CODE ON HOOKUP WIRE 0 = black 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white * Other Put-Up lengths available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
XLPE HOOKUP WIRE Product Description: Single conductor stranded tinned copper flexible hook-up wire. Cross linked Polyethylene plastic insulation is fast stripping, resists oil solvents and ozone. Primary applications include appliances, panels, controls, motors, transformers and electronic circuits Specifications: UL Style 3173 125C - 600V CSA CL1251 125C - 600V Part Number LWXLP2000 LWXLP1800 LWXLP1600 LWXLP1400 LWXLP1200 LWXLP1000 Awg (stranding) Conductor Diameter Nominal O.D. STANDARD Approx. (Inches) (Inches) PUT-UP LBS/MFT 20 (10X30) 0.038 0.100 5 M/FT* 6.44 18 (16X30) 0.048 0.110 5 M/FT* 8.71 16 (26X30) 0.059 0.121 5 M/FT* 12.33 14 (41X30) 0.075 0.137 5 M/FT* 17.78 12 (65X30) 0.095 0.157 2.5 M/FT* 26.32 10 (105X30) 0.121 0.177 2 M/FT* 39.34 COLOR CODE ON HOOKUP WIRE 0 = black 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white * Other Put-Up lengths available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
HIGH TEMP TEFLON TYPE E HOOKUP WIRE Product Description: Single conductor stranded silver coated copper conductor flexible hook-up wire. Teflon is a fluorinated thermoplastic with outstanding thermal,physical, and electrical properties. Excellent resistance to ozone, water, alcohol, gasoline, acids, alkalis, aromatic hydrocarbons, and solvents. Primary applications include computers, business machines, meters, and electronic equipment. Specifications: UL Style 1213 105C; Type E Teflon MIL-W-16878/4 200C - 600V Part Number Awg (stranding) Nominal Insulation Nominal Diameter Approx. LBS/MFT LWTEFE267 26 (7x34) 0.010 0.039 1.74 LWTEFE2619 26 (19X38) 0.010 0.039 2.78 LWTEFE247 24 (7X32) 0.010 0.044 2.35 LWTEFE2419 24 (19X36) 0.010 0.045 2.46 LWTEFE227 22 (7X30) 0.010 0.048 3.33 LWTEFE2219 22 (19X34) 0.010 0.052 3.43 LWTEFE207 20 (7X28) 0.010 0.057 4.98 LWTEFE2019 20 (19X32) 0.010 0.059 5.10 LWTEFE187 18 (7X26) 0.010 0.069 7.70 LWTEFE1819 18 (19X30) 0.010 0.070 7.75 LWTEFE1619 16 (19X29) 0.010 0.080 10 LWTEFE1419 14 (19X27) 0.013 0.095 16 LWTEFE1219 12 (19X25) 0.013 0.115 24 COLOR CODE ON HOOKUP WIRE 0 = black 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
HIGH TEMP TEFLON TYPE EE HOOKUP WIRE Product Description: Single conductor stranded silver coated copper conductor flexible hook-up wire. Teflon is a fluorinated thermoplastic with outstanding thermal,physical, and electrical properties. Excellent resistance to ozone, water, alcohol, gasoline, acids, alkalis, aromatic hydrocarbons, and solvents. Primary applications include computers, business machines, meters, and electronic equipment. Specifications: UL Style 1180 200C-300V; Type EE Teflon MIL-W-16878/5 200C - 1000V; Part Number LWTEFEE26 LWTEFEE24 LWTEFEE22 LWTEFEE20 LWTEFEE18 LWTEFEE16 LWTEFEE14 LWTEFEE12 LWTEFEE10 LWTEFEE08 Awg (stranding) Nominal Insulation Nominal Diameter Approx. LBS/MFT 26 (19x38) 0.015 0.049 2.48 24 (19x36) 0.015 0.054 3.7 22 (19x34) 0.015 0.061 4.32 20 (19x32) 0.015 0.069 6.1 18 (19x30) 0.015 0.080 8.52 16 (19x29) 0.015 0.090 11 14 (19x27) 0.017 0.106 17 12 (19x25) 0.017 0.125 25 10 (37x26) 0.017 0.145 37 8 (133x29) 0.020 0.210 64 COLOR CODE ON HOOKUP WIRE 0 = black 1 = brown 2 = red 3 = orange 4 = yellow 5 = green 6 = blue 7 = violet 8 = grey 9 = white BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
DMD Flexible Laminates Class F 155C Product Description: DMD is a three ply flexible laminate with one layer of polyester film bonded between two layers of non woven polyester fiber mat. DMD is used as a coil separator, slot liner, wedge and phase insulation for both manual and automatic insertion. It also serves as a primary, layer and outer wrap insulation for transformers and for hermetically sealed motors. Specifications: UL 1446 Class F 155C, MIL I 22834 Excellent Electrical properties and thermal stability; Retained flexibility; High tear, tensile and burst strengths; Excellent moisture and Chemical resistance. Part Number INDMDWHT222 INDMDWHT333 INDMDWHT353 INDMDWHT3103 INDMDWHT555 INDMDWHT5105 Description Construction MILS Tensile Strength LB/IN Nominal Thickness width ASTM D828 MAT FILM MAT (IN) ASTM D374 Dielectric Breakdown (volts) ASTM D149 MD CMD DMD 2 2 2 2 2 2 0.006 8,050 85 75 DMD 3 3 3 3 3 3 0.009 10,200 130 100 DMD 3 5 3 3 5 3 0.011 13,200 165 135 DMD 3 10 3 3 10 3 0.016 16,400 260 250 DMD 5 5 5 5 5 5 0.015 15,800 210 185 DMD 5 10 5 5 10 5 0.020 18,300 280 235 Available in 36" X 36 yard rolls, 24" X 36" Sheets; Also, available in Square wedges, Round wedges and Separators Custom Slit to width or fabricated parts available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
DMD Flexible Laminates Class H 180C Product Description: DMD is a three ply flexible laminate with one layer of polyester film bonded between two layers of non woven polyester fiber mat. DMD is used as a coil separator, slot liner, wedge and phase insulation for both manual and automatic insertion. It also serves as a primary, layer and outer wrap insulation for transformers and for hermetically sealed motors. Specifications: UL 1446 Class H 180C, MIL I 22834 Excellent Electrical properties and thermal stability; Retained flexibility; High tear, tensile and burst strengths; Excellent moisture and Chemical resistance. Part Number INDMD222WHT180 INDMD333WHT180 INDMD353WHT180 INDMD3103WHT180 INDMD555WHT180 INDMD5105WHT180 Description Construction MILS Tensile Strength LB/IN Nominal Thickness width ASTM D828 MAT FILM MAT (IN) ASTM D374 Dielectric Breakdown (volts) ASTM D149 MD CMD DMD 2 2 2 2 2 2 0.006 8,050 85 75 DMD 3 3 3 3 3 3 0.009 10,200 130 100 DMD 3 5 3 3 5 3 0.011 13,200 165 135 DMD 3 10 3 3 10 3 0.016 16,400 260 250 DMD 5 5 5 5 5 5 0.015 15,800 210 185 DMD 5 10 5 5 10 5 0.020 18,300 280 235 Available in 36" X 36 yard rolls, 24" X 36" Sheets; Also, available in Square wedges, Round wedges and Separators Custom Slit to width or fabricated parts available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
NMN Product Description: NMN is a triplex laminate constructed of calendared NOMEX paper bonded to polyester film with a proprietary high temperature adhesive system. This laminate is designed not to delaminate or blister at high temperatures. This laminate is broadly used in the manufacture and remanufacture of motors and generators of many sizes and temperature classes. The most important applications are for slot liners, wedges and phase insulation in Class H motors and generators, as well as in large and specialty Class F motors Part Number Description Nominal Thickness (IN) ASTM D374 Dielectric Breakdown (volts) ASTM D149 INNMN222 2 2 2 0.007 11,000 INNMN333 3 3 3 0.010 13,000 INNMN353 3 5 3 0.012 17,000 INNMN535 5 3 5 0.013 16,000 INNMN555 5 5 5 0.016 19,000 INNMN5105 5 10 5 0.021 22,000 Tensile Strength LB/IN width ASTM D828 MD XD 95 70 170 110 175 150 185 145 200 170 275 235 Available in 36" X 36 yard rolls, 24" X 36" Sheets Custom Slit to width or fabricated parts available upon request Nomex is a registered trademark of DuPont BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
NKN Product Description: NKN is a triplex laminate constructed of calendared NOMEX paper bonded polyimide film with a proprietary high temperature adhesive system. These laminates are designed not to delaminate or blister at high temperatures. These laminates are broadly used in the manufacture and remanufacture of motors and generators of many sizes and temperature classes. The most important applications are for slot liners, wedges and phase insulation in motors and generators which have thermal requirements above Class H applications. Part Number Description Nominal Thickness (IN) ASTM D374 Dielectric Breakdown (volts) ASTM D149 INKNK212 2 1 2 0.005 9,000 INNKN222 2 2 2 0.006 14,000 INKNK232 2 3 2 0.007 INNKN333 3 3 3 0.009 19,000 INNKN535 5 3 5 0.013 21,000 INNKN555 5 5 5 0.015 25,000 Tensile Strength LB/IN width ASTM D828 MD XD 100 60 122 81 170 120 260 180 330 220 Available in 36" X 36" Sheets or 36" X 50 yard rolls. Custom Slit to width or fabricated parts available upon request Nomex is a registered trademark of DuPont BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
NOMEX 410 Product Description: Product Description: NOMEX Type 410 is a calendared insulation paper offering high inherent dielectric strength, mechanical toughness, flexibility and resilience. NOMEX Type 410 is the original form of NOMEX paper. Because it s unique combination of excellent electrical, thermal, and mechanical properties, Nomex Type 410 has been widely used by the electrical industry for use in Motors, Generators, and transformers. UL # E34739, MIL 24204 Part Number Nominal Thickness Dielectric Strength (IN) ASTM D149 V/MIL INNMX410002 0.002 430 INNMX410005 INNMX410007 INNMX410010 INNMX410015 0.005 0.007 0.010 0.015 680 840 815 830 INNMX410020 INNMX410024 INNMX410030 0.020 0.024 0.030 810 800 680 Available in 36 X 36" yard rolls, 24" X 36" Sheets; Also, available in Square wedges, Curved wedges and Separators Custom Slit to width or fabricated parts available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
G 7 GLASS SILICONE RIGID LAMINATE SHEET Product Description: G 7 Laminate sheet is comprised of a high performance silicone resin and a woven glass cloth substrate. This Material has high heat resistance, low dissipation factor, and excellent arc resistance. It is flame resistant with low smoke evolution, and meets the needs of class "H" 180C Insulation. It is used in high frequency telecom equipment, transformers, electric motors, generators, and items subjected to high heat. MIL I 24768/17 Part Number Nominal Thickness (IN) ING07 010S 0.010 ING07 015S 0.015 ING07 020S 0.020 ING07 031S 0.031 ING07 047S 0.047 Specific Gravity/Density 1.75 g/cm3 Water Absorption.125" <.35% Hardness (Rockwell) 100 M scale Bonding Strength >700lbs Compressive Strength Flatwise 47,000psi Flexural Strength LW A.125" >25,000psi Dielectric Strength perpendicular 350 vpm Impact Strength LW 10 ft lbs/in Temperature Index 220C Arc Resistance 180 sec Available thickness.005" 2" Color is typically cream to off white Available in 36" X 48" Sheets custom fabricated parts available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
G 9 GLASS MELAMINE RIGID LAMINATE SHEET Product Description: G 9 materials are a woven fiberglass based laminates with a flame retardant melamine resin binder. Glass melamine insulating materials offer high mechanical strength and arc resistance. NEMA G 9 can be used in the following application: electric furnace insulation, circuit breaker parts, switchboard panels, electric motors, generator, and arc barriers. It is used as mechanical support in electrical equipment, switchgear, and slot wedge where Class "B" insulation is required. MIL I 24768/1/8 Part Number Nominal Thickness (IN) ING09 010S 0.010 ING09 015S 0.015 ING09 020S 0.020 ING09 031S 0.031 ING09 062S 0.062 Specific Gravity/Density 1.90 g/mc3 Water Absorption.125" <.70% Hardness (Rockwell) 120 M scale Bonding Strength >1700 lbs Compressive Strength Flatwise 70,000 psi Flexural Strength LW A.125" >55,000 psi Dielectric Strength perpendicular 450 vpm Impact Strength LW >10 ft lbs/in Temperature Index 140C Arc Resistance 180 sec Available thickness.010" 3" Color is typically dark gray to dark brown Available in 36" X 48" Sheets custom fabricated parts available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
GRADE G 10 GLASS EPOXY RIGID LAMINATE SHEET Product Description: Epoxyglas G10/FR4 is a laminate sheet comprised of a flame retardant epoxy resin and a woven fiberglass substrate. This Grade qualifies to NEMA FR4 and MIL I 24768/27 class B 130C. This material has high mechanical strength and excellent electrical insulating qualities in both dry and humid conditions. These attributes along with good fabricating characteristics allow this grade to be used in a wide variety of electrical and mechanical applications including electric motors, transformers, and generators. Part Number Nominal Thickness (IN) ING10 010S 0.010 ING10 015S 0.015 ING10 020S 0.020 ING10 025S 0.025 ING10 030S 0.030 Part Number ING10 040S ING10 062S ING10 090S ING10 125S ING10 135S Nominal Thickness (IN) 0.040 0.062 0.090 0.125 0.135 Specific Gravity/Density 1.85 g/cm3 Water Absorption.125" <.10% Hardness (Rockwell) 110 M Scale Bonding Strength >2,200 lbs Compressive Strength Flatwise 60,000 psi Flexural Strength LW A.125" >65,000 psi Dielectric Strength perpendicular 550 vpm Impact Strength LW >10 ft lbs/in Temperature Index 140C Available thickness.005" 2" Color is typically green/yellow Available in 36" X 48" Sheets custom fabricated parts available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
G 11 GLASS EPOXY RIGID LAMINATE SHEET Product Description: Grade G 11TM is a high pressure laminate manufactured from a glass cloth substrate impregnated with a high temperature epoxy resin system. This grade meets or exceeds all specifications for NEMA G 11 material with the additional benefit of an increased temperature rating of 180 C (Class H). This Material exhibits extremely high mechanical strength at elevated temperatures. It shows good dielectric loss and electric strength properties under both dry and humid conditions. It has a good chemical resistance and low moisture absorption. MIL I 24 Part Number Nominal Thickness (IN) ING11 030S 0.030 ING11 062S 0.062 ING11 020S 0.020 Specific Gravity/Density 1.85 g/cm3 Water Absorption.125" <.10% Hardness (Rockwell) 115 M Scale Bonding Strength >2,200 lbs Compressive Strength Flatwise 65,000 psi Flexural Strength LW A.125" >75,000 psi Dielectric Strength perpendicular 550 vpm Impact Strength LW >10 ft lbs/in Temperature Index 180C Available thickness.005" 2" Color is typically yellow/green Available in 36" X 48" Sheets custom fabricated parts available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309 0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
ACRYLIC COATED BRAIDED FIBERGLASS INSULATING SLEEVING Product Description: This is one of the most popular sleevings used to insulate or cover leads and crossovers in Electric Motors, Transformers and Generators. Also, used in other moisture-sensitive equipment, as well as in home appliances, lighting fixtures, instrument circuits and controls. Additional uses include switchgear breaker panels, welding equipment and other commercial apparatus subjected to continuous operating temperatures of 155 C, particularly those requiring insulation system compatibility. Specifications: Available in Grades A, B, C-1, C-2, & C-3 NEMA TF-1 MIL-I-3190/3 UL 1441 Thermal endurance 155 C, brittleness temperature ASTM-D350-25 C, Flame resistance UL 1441 passes (VW-1). Grades: Grades of sleeving are identified in terms of minimum average dielectric breakdown voltage as follows: Grade A Nema TF-1 7000v min. avg., 5000v min. indiv. Grade B Nema TF-1 4000v min. avg., 2500v min. indiv. Grade C-1 Nema TF-1 2500v min. avg., 1500v min. indiv. Grade C-2 Nema TF-1 1500v min. avg., 800v min. indiv. Grade C-3 Nema TF-1 No voltage guarantee. Sizes Available: Awg # 24 through 2" I.D. Other sizes subject to inquiry Standard Color: Natural, Other colors made to order BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
SILICONE RESIN COATED BRAIDED FIBERGLASS SLEEVING Product Description: Braided fiberglass with a silicone composite coating. This sleeving is best used in areas where design requirements specify superior moisture, heat and radiation resistance. In addition to its class 200C rating, it also exhibits good low temperature properties. Specifications: Available in Grades A, B, C-1, C-2, & C-3 NEMA TF-1 MIL-I-3190/5 UL 1441 Thermal endurance class H 200 C, brittleness temperature ASTM-D350-56 C, Flame resistance UL 1441 passes (VW-1) in Grade A sizes 3/8" through and including 1" ID and grade HC3 only. Grades: Grades of sleeving are identified in terms of minimum average dielectric breakdown voltage as follows: Grade A Nema TF-1 8000v min. avg., 6000v min. indiv. Grade B Nema TF-1 4000v min. avg., 2500v min. indiv. Grade C-1 Nema TF-1 2500v min. avg., 1500v min. indiv. Grade C-2 Nema TF-1 1500v min. avg., 800v min. indiv. Grade C-3 Nema TF-1 No voltage guarantee. Sizes Available: Awg # 24 through 2" I.D. Other sizes subject to inquiry Standard Color: Natural, Other colors made to order BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
SILICONE RUBBER COATED BRAIDED FIBERGLASS SLEEVING CLASS H 200C Product Description: Silicone Rubber Sleeving is produced by coating braided fiberglass with a high-performance silicone rubber that is extremely flexible and exhibits unusual toughness and abrasion resistance. In addition to having a Class 200 C rating, its brittle point of -73 C also suggests its use in a wide range of applications requiring resistance to temperature extremes. Specifications: Available in Grades A, B, C-1, C-2, & C-3 NEMA TF-1 MIL-I-3190/6 UL 1441 Thermal endurance class H 200 C, brittleness temperature ASTM-D372-73 C, Flame resistance UL 1441 passes (VW-1) Grades: Grades of sleeving are identified in terms of minimum average dielectric breakdown voltage as follows: Grade A Nema TF-1 8000v min. avg., 6000v min. indiv. Grade B Nema TF-1 4000v min. avg., 2500v min. indiv. Grade C-1 Nema TF-1 2500v min. avg., 1500v min. indiv. Grade C-2 Nema TF-1 1500v min. avg., 800v min. indiv. Grade C-3 Nema TF-1 No voltage guarantee. Sizes Available: Awg # 24 through 2" I.D. Other sizes subject to inquiry Standard Color Natural and White other colors made to order BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
SILICONE RUBBER COATED BRAIDED FIBERGLASS SLEEVING CLASS S 240C Product Description: Silicone Rubber Sleeving is produced by coating braided fiberglass with a high-performance silicone rubber that is extremely flexible and exhibits unusual toughness and abrasion resistance. In addition to having a Class 200 C rating, its brittle point of -73 C also suggests its use in a wide range of applications requiring resistance to temperature extremes. Specifications: Available in Grade A NEMA TF-1 MIL-I-3190/9, UL 1441 Thermal endurance class S 240 C, brittleness temperature ASTM-D372-73 C, Flame resistance UL 1441 passes (VW-1) Grades: Grades of sleeving are identified in terms of minimum average dielectric breakdown voltage as follows: Grade A Nema TF-1 8000v min. avg., 6000v min. indiv. Sizes Available: Awg # 24 through 2" I.D. Other sizes subject to inquiry Standard Color: Red Oxide and Black only BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
VITON COATED BRAIDED FIBERGLASS INSULATING SLEEVING Product Description: Viton 231 Sleeving is a braided fiberglass/modified Viton composite with exceptional physical and electrical properties. It has excellent abrasion and cut-through resistance and offers improved flexibility throughout a wide operating temperature range. Its resistance to solvents, both aromatic and aliphatic; fuels, including JP-5; and oils, including Skydrol; place this fluoroelastomer above other available polymer-coated fiberglass braids. Specifications: Available in Grades A, B, & C-1 NEMA TF-1 MIL-I-3190/7, UL 1441 0 C, Thermal endurance class R 220 C brittleness temperature ASTM-D350-70 C, Flame resistance UL 1441 passes (VW-1) Grade A Nema TF-1 7000v min. avg., 5000v min. indiv. Grade B Nema TF-1 4000v min. avg., 2500v min. indiv. Grade C-1 Nema TF-1 2500v min. avg., 1500v min. indiv. Sizes Available: # 24awg - 3" I.D. Standard Color: Black, White and Natural Viton is a registered trademark of the DuPont Company BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
TAPE 3M #60 Product Description: PTFE Film With Silicone Adhesive. 2.0-mil PTFE backing, Silicone thermosetting adhesive, and Supplied on 3 inch cores. 3M 60 Tape has consistent physical and electrical properties over a broad temperature range; for use on high temperature coils, capacitors and wire harnesses. Adhesive Backing Backing Thickness Total Thickness Temperature Class Dielectric Breakdown Insulation Resistance Breaking Strength Elongation (% at break) Electrolytic Corrosion Factor Silicone Thermosetting PTFE Film 2.0 mil 4.0 mil/.102mm 180 9,500 volts >1 x 106 20 lbs/in (35 n/10mm) 200 1 Part Number TAPE3M60X.25 TAPE3M60X.375 TAPE3M60X.5 TAPE3M60X.75 TAPE3M60X1 TAPE3M60X1.5 Description 3M #60 1/4" X 36 YRD ROLL 3M #60 3/8" X 36 YRD ROLL 3M #60 1/2" X 36 YRD ROLL 3M #60 3/4" X 36 YRD ROLL 3M #60 1" X 36 YRD ROLL 3M #60 1.5" X 36 YRD ROLL Custom widths available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
TAPE 3M #92 Product Description: 3M Electrical Tape 92 is a 1-mil polyimide film backing with silicone adhesive. 1-mil polyimide Kapton backing, Silicone Adhesive, High temperature applications to 180ºC, UL510 Flame Retarded 3M Electrical Tape 92 is used for high temperature electrical applications in which a tough, thin insulating material is required for wrapping coils, transformers, capacitors, and wire harnesses. It is also used in printed circuit board assembly as a wave solder masking tape. Adhesive Thermosetting Silicone Backing Polyimide Film Backing Thickness 1.0 mil/.025mm Total Thickness 3.0 mil/.076mm Temperature Class 180 Dielectric Breakdown 7,500 volts Insulation Resistance >1 x 106 Breaking Strength 30 lbs/in (53 n/10mm) Elongation (% at break) 55% Electrolytic Corrosion Factor 1 Part Number TAPE3M92X.125 TAPE3M92X.25 TAPE3M92X.375 TAPE3M92X.5 TAPE3M92X.75 TAPE3M92X1 TAPE3M92X2 Description 3M# 92 1/8" X 36 YRD ROLL 3M# 92 1/4" X 36 YRD ROLL 3M# 92 3/8" X 36 YRD ROLL 3M# 92 1/2" X 36 YRD ROLL 3M# 92 3/4" X 36 YRD ROLL 3M# 92 1" X 36 YRD ROLL 3M# 92 2" X 36 YRD ROLL Custom widths available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
TAPE 3M #56 Product Description: 3M 56 Tape is a 1-mil polyester film with thermosetting rubber adhesive. 1-mil polyester film backing, Rubber thermosetting adhesive, Supplied on 3 inch cores. 3M 56 Tape is especially suited for use as layer insulation and coil cover in 130 C Applications. MIL-I-15126F (Type MFT 2.5) Adhesive Backing Backing Thickness Total Thickness Color Temperature Class Dielectric Breakdown Insulation Resistance Breaking Strength Elongation (% at break) Electrolytic Corrosion Factor Thermosetting Rubber Polyester Film 1.0 Mil 2.3 mils/.058mm Yellow 130C 5500 Volts >1 x 106 25 lbs/in (44 n/10mm) 100 1 Part Number TAPE3M56X.25 TAPE3M56X.375 TAPE3M56X.5 TAPE3M56X.75 TAPE3M56X1 Description 3M# 56 1/4" X 72 YRD ROLL 3M# 56 3/8" X 72 YRD ROLL 3M# 56 1/2" X 72 YRD ROLL 3M# 56 3/4" X 72 YRD ROLL 3M# 56 1" X 72 YRD ROLL Custom widths available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
TAPE 3M #69 Product Description: 3M 69 Glass Cloth Electrical Tape is a white glass cloth tape with a high-temperature thermosetting silicone adhesive. The thermosetting adhesive provides an increased bond once applied in areas of high ambient temperatures. 69 Tape is UL recognized for continuous use up to 200 C. It conforms to Military Specification No. MIL-I-19166C. Adhesive Thermosetting Silicone Backing Glass Cloth Backing Thickness 7.0 Mil Total Thickness 7.0 mils/.177mm Color White Temperature Class 200C Dielectric Breakdown 3000 Volts Insulation Resistance 4.8 x 107 Breaking Strength 180 lbs/in (314 n/10mm) Elongation (% at break) 5 Electrolytic Corrosion Factor 0.9 Part Number TAPE3M69X.25 TAPE3M69X.375 TAPE3M69X.5 TAPE3M69X.75 TAPE3M69X1 Description 3M# 69 1/4" X 36 YRD ROLL 3M# 69 3/8" X 36 YRD ROLL 3M# 69 1/2" X 36 YRD ROLL 3M# 69 3/4" X 36 YRD ROLL 3M# 69 1" X 36 YRD ROLL Custom widths available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
TAPE 3M #16 Product Description: 3M Crepe Paper Electrical Tape 16 is conformable, and is used as a coil cover and an end-turn tape. Adhesive Thermosetting Rubber Backing Crepe paper Total Thickness 9.0 mils/.228mm Total Thickness 9.0 mils/.228mm Temperature Class 105C Dielectric Breakdown 2500 Volts Insulation Resistance 4.8 x 106 Breaking Strength 25 lbs/in (44 n/10mm) Elongation (% at break) 10 Part Number TAPE3M16X.5 TAPE3M16X.625 TAPE3M16X1 TAPE3M16X1.25 Description 3M# 16 1/2" X 60 YRD ROLL 3M# 16 5/8" X 60 YRD ROLL 3M# 16 1" X 60 YRD ROLL 3M# 16 1 1/4" X 60 YRD ROLL Custom widths available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
INTERTAPE #4616 GLASS CLOTH ELECTRICAL TAPE Product Description: Woven fiberglass backing imparts high temperature resistance and thermal stability and offers outstanding abrasion resistance for a large number of applications. This tape offers high adhesion and resistance to tearing. Also a rubber thermosetting adhesive system gives the tape excellent solvent resistance. Ideal for motor repair shops for bundling and banding heavy gauge magnet wire. Also used in coil insulation wrap, relay coverings, protective insulating wrap on solenoid coils, splicing on electrical transmission lines. Part Number TAPEINT4616X.25 TAPEINT4616X.5 TAPEINT4616X.75 TAPEINT4616X1 Description WHITE GLASS TAPE # 4616 1/4" X 60 YRD WHITE GLASS TAPE # 4616 1/2" X 60 YRD WHITE GLASS TAPE # 4616 3/4" X 60 YRD WHITE GLASS TAPE # 4616 1" X 60 YRD Custom widths available upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
HEAT SHRINKABLE POLYOLEFIN TUBING Product Description: Flexible, flame retardant heat shrinkable polyolefin tube. It is designed for wide range of applications requiring high heat-resistance, including insulation for electric & electronics devices, wire strain relief, and protective covering for parts such as resistors and capacitors. Specifications: Shrink Ration 2:1, MIL-DTL-23053/5, UL 224, CSA C22.2, High heat-resistance, high resistance to chemicals and oils. Black Clear Orange Yellow Available in the following Colors: White Red Blue Green Brown Gray Violet Yellow/Green Stripe Standard Stocking colors are Black and White Also available in 3:1 and 4:1 shrink ratio BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
HEAT SHRINKABLE POLYOLEFIN TUBING TUBEHS1/8 1/8" TUBEHS3/16 3/16" TUBEHS1/4 1/4" TUBEHS3/8 3/8" TUBEHS1/2 1/2" TUBEHS3/4 3/4" TUBEHS1 1" TUBEHS1.25 1 1/4" Expanded Recovered Part Number Size Internal Diameter Minimum (in) Internal Diameter Maximum (in) Minimum total wall thickness (in) TUBEHS3/64 3/64" 0.055 0.022 0.013 500 FT TUBEHS1/16 1/16" 500 FT TUBEHS3/32 3/32" 0.075 0.110 0.138 0.200 0.256 0.380 0.500 0.760 1.020 1.260 0.031 0.046 0.062 0.093 0.125 0.187 0.250 0.370 0.500 0.630 TUBEHS1.50 1 1/2" 1.500 0.586 TUBEHS2 2" 2.0 1.0 TUBEHS3 3" 3.0 1.5 0.014 0.017 0.017 0.017 0.022 0.022 0.022 0.027 0.030 0.034 Standard spool Size 500 FT 500 FT 250 FT 250 FT 200 FT 200 FT 100 FT 100 FT 100 FT 0.034 100 FT 0.038 100 FT 0.042 100 FT BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
TEFLON TUBING Product Description: PTFE fluoropolymer tubing has a combination of electrical, chemical, mechanical and thermal properties, and is chemically resistant to most chemicals and solvents. Very lubricious-lowest coefficient of friction of any polymer. Used in Transformers, aircraft, automotive, and electronic assembly. Standard color Natural, Other colors available upon request Available in Sizes 0-32 Part Number TUBETEF08NAT TUBETEF09NAT TUBETEF10NAT TUBETEF11NAT TUBETEF12NAT TUBETEF13NAT TUBETEF14NAT Size Inside Diameter Min Nom. Max. 8 0.129 0.133 0.139 9 0.114 0.118 0.124 10 0.102 0.106 0.112 11 0.091 0.095 0.101 12 0.081 0.085 0.091 13 0.072 0.076 0.081 14 0.064 0.066 0.072 Wall Dimensions Thin Wall Nom. Tol. 0.015 + / -.003 0.015 + / -.003 0.012 + / -.003 0.012 + / -.003 0.012 + / -.003 0.012 + / -.003 0.012 + / -.003 Spool Size 100 FT 250 FT 500 FT 500 FT 500 FT 500 FT 500 FT BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
TEFLON TUBING Part Number Size Inside Diameter Wall Dimensions Thin Wall Min Nom. Max. Nom. Tol. Spool Size TUBETEF15NAT 15 0.057 0.059 0.065 0.012 + / -.003 500 FT TUBETEF16NAT 16 0.051 0.053 0.058 0.012 + / -.003 1000 FT TUBETEF17NAT 17 0.045 0.047 0.052 0.012 + / -.003 1000 FT TUBETEF18NAT 18 0.040 0.042 0.046 0.012 + / -.003 1000 FT TUBETEF19NAT 19 0.036 0.038 0.042 0.012 + / -.003 1000 FT TUBETEF20NAT 20 0.032 0.034 0.038 0.012 + / -.003 1000 FT TUBETEF21NAT 21 0.029 0.032 0.035 0.010 + / -.003 1000 FT TUBETEF22NAT 22 0.026 0.028 0.032 0.010 + / -.003 1000 FT TUBETEF23NAT 23 0.023 0.026 0.029 0.010 + / -.003 1000 FT TUBETEF24NAT 24 0.020 0.022 0.026 0.010 + / -.003 1000 FT TUBETEF26NAT 26 0.016 0.018 0.021 0.009 + / -.002 1000 FT TUBETEF28NAT 28 0.013 0.015 0.018 0.009 + / -.002 1000 FT TUBETEF30NAT 30 0.010 0.012 0.015 0.009 + / -.002 1000 FT Also Available in Standard Wall, and Lighweight Wall upon request BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
FLAT BRAIDED POLYESTER STATOR LACING TYTAPE/TYCORD Product Description: High tenacity continuous filament Polyurethane coated (CL) braided polyester (Dacron) yarn. Applications: Stator tying, coil wrapping and applications that may require shrinkable tension Specifications: Typical shrinkage 10-11 % at 325F/1HR Class F (155C) Part Number TIEDHS00CL TIEDHS0CL TIEDHS1CL TIEDHS2CL TIEDHS3CL TIEDHS4CL Description TIE CORD DHS-00CL TIE CORD DHS-0CL TIE CORD DHS-1CL TIE CORD DHS-2CL TIE CORD DHS-3CL TIE CORD DHS-4CL Dimensions.500" X 250 YRD ROLL.375" X 250 YRD ROLL.225" X 250 YRD ROLL.125" X 250 YRD ROLL.080" X 500 YRD ROLL.062" X 500 YRD ROLL BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
NYLON LACING TAPE Product Description: Braided with high tenacity nylon (polyamide) yarns and impregnated with the required finish. Specifications: CID A-A-52080 (formerly MIL-T-43435B Type 1) Approximate operating temperature range is -67F (-55C) to 325F (162C). Standard colors: Natural and Black; other colors are available upon request Put- Mil Spec Size Width Thickness Inches Min. Break Standard Inches ± 10% ±.003" Strength (Lbs). up 1 0.200 0.016 135 250 2 0.110 0.015 80 250 3 0.085 0.140 50 500 4 0.060 0.012 25 500 5 0.050 0.010 15 500 0.04 0.012 15 500 X W G AVAILABLE FINISHES Uncoated (Mil-Spec: A) A Vinyl Chloride (Mil-Spec: E) Wax (Mil-Spec: B) N Liquid Nylon (Mil Spec: G) Synthetic Elastomer (Mil-Spec: G) R Synthetic Rubber (Mil Spec: C) Part Number TIE80NOF29W Description NYLON LACING TAPE NATURAL WAXED.110 X 250YRD ROLL **** Please specify color, size, and coating for availability **** BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
FLAT BRAIDED NOMEX LACING TAPE Product Description: Braided with high temperature Nomex aramid fibers and impregnated with the required finish. Specifications: CID A-A-52084 (formerly MIL-T-43435B Type V) Approximate operating temperature range is -100F (-73C) to 800F (427C). Standard color: Natural; other colors are available upon request Part Number TIE130HOF25G TIE20HOF9G TIE30HOF13G TIE40HOF17NBKTRACE TIE40HOF17S TIE40HOF17SBKTRACE TIE40HOF17G TIE70HOF25G TIE70HOF25SBKTRACE Description NATURAL.200 X 250YRD ROLL NATURAL.040 X 500YRD ROLL NATURAL.055 X 500YRD ROLL NATURAL WITH BLACK TRACER.075 X 500YRD ROLL NATURAL.075 X 500YRD ROLL NATURAL WITH BLACK TRACER.075 X 500YRD ROLL NATURAL.075 X 500YRD ROLL NATURAL.110 X 250YRD ROLL NATURAL WITH BLACK TRACER.110 X 250YRD ROLL MIL SPEC A-A-52084C A-A-52084C A-A-52084C A-A-52084G A-A-52084F A-A-52084F A-A-52084C A-A-52084C A-A-52084F X W G AVAILABLE FINISHES Uncoated (Mil-Spec: A) A Vinyl Chloride (Mil-Spec: E) Wax (Mil-Spec: B) N Liquid Nylon (Mil Spec: G) Synthetic Elastomer (Mil-Spec: C) R Synthetic Rubber (Mil Spec: C) Nomex is a registered trademark of DuPont BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
MOTOR-TY HAND TYING CORD Product Description: A 155 C hand-tying cord designed to upgrade and replace Class A cotton/linen materials. Motor-Ty utilizes continuous filament, high tenacity polyester yarn, twisted into a smooth concentric cord and impregnated with microcrystalline fungicidal wax. This provides superior temperature range, greater strength, lighter weight and lower costs than, natural fibers Applications: Economical lacing cord has a wide range of stator and coil tiedown or held fast applications usually done by hand. Specifications: Class F 155C Part Number TIE96CORD Description Dimensions 96 Cord Motor-TY Hand Tying Cord.050" X 400 YRD ROLL BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
Bare Magnet Wire Magnet Wire Sizes (awg) 4 5 6 7 8 9 10 11 12 Min. 0.2023 0.1801 0.1604 0.1429 0.1272 0.1133 0.1009 0.0898 0.0800 Diameter-Ins. Nom. 0.2043 0.1819 0.1620 0.1443 0.1285 0.1144 0.1019 0.0907 0.0808 Max. 0.2057 0.1832 0.1631 0.1453 0.1294 0.1153 0.1027 0.0914 0.0814 Nom. Area in Circular Mils 41738 33088 26244 20822 16512 13087 10384 8226 6529 Magnet Wire Sizes (awg) 13 14 15 16 17 18 19 20 21 Min. 0.0713 0.0635 0.0565 0.0503 0.0448 0.0399 0.0355 0.0317 0.0282 Diameter-Ins. Nom. 0.0720 0.0641 0.0571 0.0508 0.0453 0.0403 0.0359 0.0320 0.0285 Max. 0.0726 0.0647 0.0577 0.0513 0.0458 0.0407 0.0363 0.0323 0.0288 Nom. Area in Circular Mils 5184 4109 3260 2581 2052 1624 1289 1024 812 Magnet Wire Sizes (awg) 22 23 24 25 26 27 28 29 30 Min. 0.0250 0.0224 0.0199 0.0177 0.0157 0.0141 0.0125 0.0112 0.0099 Diameter-Ins. Nom. 0.0253 0.0226 0.0201 0.0179 0.0159 0.0142 0.0126 0.0113 0.0100 Max. 0.0256 0.0228 0.0203 0.0181 0.0161 0.0143 0.0127 0.0114 0.0101 Nom. Area in Circular Mils 640 511 404 320 253 202 159 128 100 Magnet Wire Sizes (awg) 31 32 33 34 35 36 37 38 39 Min. 0.0088 0.0079 0.0070 0.0062 0.0055 0.0049 0.0044 0.0039 0.0034 Diameter-Ins. Nom. 0.0089 0.0080 0.0071 0.0063 0.0056 0.0050 0.0045 0.0040 0.0035 Max. 0.0090 0.0081 0.0072 0.0064 0.0057 0.0051 0.0046 0.0041 0.0036 Nom. Area in Circular Mils 79.20 64 50.40 39.70 31.40 25 20.30 16 12.30 BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
Bare Magnet Wire Magnet Wire Sizes (awg) 40 41 42 43 44 45 46 Min. 0.0030 0.0027 0.0024 0.0021 0.0019 0.0017 0.0015 Diameter-Ins. Nom. 0.0031 0.0028 0.0025 0.0022 0.0020 0.0018 0.0016 Max. 0.0032 0.0029 0.0026 0.0023 0.0021 0.0018 0.0016 Nom. Area in Circular Mils 9.61 7.84 6.25 4.84 4 3.10 2.46 BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
Single Build Magnet Wire Magnet Wire Sizes (awg) Min. Increase in Film Overall Diameter - Ins. Nom. Ohms/LB -20C LBS/1000FT Feet/LB 4 5 6 7 8 9 10 11 12 0.0017 0.0017 0.0017 0.0017 0.0016 Min. 0.1289 0.1150 0.1026 0.0915 0.0816 Nom. 0.1302 0.1162 0.1037 0.0925 0.0825 Max. 0.1314 0.1173 0.1047 0.0934 0.0833 0.0125 0.0199 0.0316 0.0503 0.0799 50.18 39.80 31.60 25.05 19.89 19.90 25.10 31.70 39.90 50.30 Magnet Wire Sizes (awg) Min. Increase in Film Overall Diameter - Ins. Nom. Ohms/LB -20C LBS/1000FT Feet/LB 13 14 15 16 17 18 19 20 21 0.0016 0.0016 0.0015 0.0014 0.0014 0.0013 0.0012 0.0012 0.0011 Min. 0.0729 0.0651 0.0580 0.0517 0.0462 0.0412 0.0367 0.0329 5.0000 Nom. 0.0737 0.0659 0.0587 0.0524 0.0468 0.0418 0.0373 0.0334 0.0298 Max. 0.0745 0.0666 0.0594 0.0531 0.0475 0.0424 0.0379 0.0340 0.0303 0.1266 0.2013 0.3195 0.5094 0.8052 1.2840 2.0380 3.2220 5.1200 15.81 12.54 9.96 7.89 6.28 4.97 3.9490 3.1430 2.4940 63.30 79.70 100.50 126.80 159.30 201.10 253.20 318.20 401 Magnet Wire Sizes (awg) Min. Increase in Film Overall Diameter - Ins. Nom. Ohms/LB -20C LBS/1000FT Feet/LB 22 23 24 25 26 27 28 29 30 0.0011 0.0010 0.0010 0.0009 0.0009 0.0008 0.0008 0.0007 0.0007 Min. 0.0261 0.0234 0.0209 0.0186 0.0166 0.0149 0.0133 0.0119 0.0106 Nom. 0.0265 0.0239 0.0213 0.0190 0.0169 0.0153 0.0136 0.0123 0.0109 Max. 0.0270 0.0243 0.0217 0.0194 0.0173 0.0156 0.0140 0.0126 0.0112 8.24 12.91 20.61 32.74 52.53 82.32 132.50 204.50 333.30 1.9670 1.5730 1.2450 0.9887 0.7809 0.6248 0.4932 0.3971 0.3112 508.40 635.70 802.90 1011 1281 1601 2028 2518 3214 BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
Single Build Magnet wire Magnet Wire Sizes (awg) Min. Increase in Film Overall Diameter - Ins. Nom. Ohms/LB -20C LBS/1000FT Feet/LB Magnet Wire Sizes (awg) Min. Increase in Film Overall Diameter - Ins. Nom. Ohms/LB -20C LBS/1000FT Feet/LB 31 32 33 34 35 36 37 38 39 0.0006 0.0006 0.0005 0.0005 0.0004 0.0004 0.0004 0.0003 0.0003 Min. 0.0094 0.0085 0.0075 0.0067 0.0059 0.0053 0.0048 0.0042 0.0037 Nom. 0.0097 0.0088 0.0078 0.0069 0.0062 0.0055 0.0050 0.0045 0.0039 Max. 0.0100 0.0091 0.0081 0.0072 0.0064 0.0058 0.0053 0.0047 0.0041 530.70 810.90 1307 2107 3375 5296 8048 12899 22020 0.2467 0.1998 0.1574 0.1240 0.0980 0.0783 0.0636 0.0503 0.0385 4053 5004 6352 8064 10206 12766 15715 19899 26010 40 41 42 43 44 45 46 0.0003 0.0003 0.0002 0.0002 0.0002 0.0002 0.0002 Min. 0.0033 0.0030 0.0026 0.0023 0.0021 0.0019 0.0017 Nom. 0.0035 0.0032 0.0028 0.0025 0.0022 0.0020 0.0019 Max. 0.0037 0.0034 0.0030 0.0026 0.0024 0.0022 0.0020 35656 53400 84249 140965 205844 338960 531899 0.0303 0.0248 0.0197 0.0152 0.0126 0.0099 0.0079 33040 40368 50772 65786 79392 101240 126418 BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
Heavy Build Magnet Wire Magnet Wire Sizes (awg) Min. Increase in Film Overall Diameter - Ins. Nom. Ohms/LB -20C LBS/1000FT Feet/LB 4 5 6 7 8 9 10 11 12 0.0037 0.0037 0.0036 0.0035 0.0035 0.0034 0.0034 0.0033 0.0032 Min. 0.2060 0.1838 0.1640 0.1464 0.1307 0.1167 0.1043 0.0931 0.0832 Nom. 0.2079 0.1856 0.1656 0.1478 0.1320 0.1179 0.1054 0.0942 0.0842 Max. 0.2098 0.1873 0.1672 0.1492 0.1332 0.1190 0.1064 0.0952 0.0851 0.0020 0.0031 0.0050 0.0079 0.0126 0.0200 0.0318 0.0506 0.0803 126.40 100.20 79.48 63.06 50.01 39.64 31.46 24.92 19.78 7.91 9.98 12.58 15.86 19.99 25.22 31.79 40.12 50.55 Magnet Wire Sizes (awg) Min. Increase in Film Overall Diameter - Ins. Nom. Ohms/LB -20C LBS/1000FT Feet/LB 13 14 15 16 17 18 19 20 21 0.0032 0.0032 0.0030 0.0029 0.0028 0.0026 0.0025 0.0024 0.0022 Min. 0.0745 0.0667 0.0595 0.0532 0.0476 0.0425 0.0380 0.0341 0.0304 Nom. 0.0754 0.0675 0.0603 0.0538 0.0482 0.0431 0.0385 0.0346 0.0310 Max. 0.0762 0.0682 0.0610 0.0545 0.0488 0.0437 0.0391 0.0351 0.0315 0.1273 0.1997 0.3168 0.5050 0.7977 1.2710 2.0160 3.1860 5.0540 15.71 12.64 10.04 7.96 6.34 5.02 3.9920 3.1790 2.5270 63.65 79.11 99.60 125.60 157.80 199.00 250.50 314.60 395.80 Magnet Wire Sizes (awg) Min. Increase in Film Overall Diameter - Ins. Nom. Ohms/LB -20C LBS/1000FT Feet/LB 22 23 24 25 26 27 28 29 30 0.0021 0.0020 0.0019 0.0018 0.0017 0.0016 0.0016 0.0015 0.0013 Min. 0.0271 0.0244 0.0218 0.0195 0.0174 0.0157 0.0141 0.0127 0.0112 Nom. 0.0276 0.0249 0.0223 0.0199 0.0178 0.0161 0.0144 0.0130 0.0116 Max. 0.0281 0.0253 0.0227 0.0203 0.0182 0.0165 0.0147 0.0133 0.0119 8.13 12.73 20.29 32.21 51.59 80.70 129.90 200.30 325.90 1.9940 1.5960 1.2650 1.0050 0.7951 0.6373 0.5028 0.4055 0.3182 501.50 626.70 790.40 995 1258 1569 1989 2466 3142 BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com
Heavy Build Magnet Wire Magnet Wire Sizes (awg) Min. Increase in Film Overall Diameter - Ins. Nom. Ohms/LB -20C LBS/1000FT Feet/LB Magnet Wire Sizes (awg) Min. Increase in Film Overall Diameter - Ins. Nom. Ohms/LB -20C LBS/1000FT Feet/LB 31 32 33 34 35 36 37 38 39 0.0012 0.0011 0.0010 0.0009 0.0009 0.0008 0.0007 0.0007 0.0006 Min. 0.0100 0.0090 0.0080 0.0071 0.0064 0.0057 0.0051 0.0046 0.0040 Nom. 0.0104 0.0094 0.0084 0.0075 0.0067 0.0060 0.0054 0.0048 0.0042 Max. 0.0108 0.0098 0.0088 0.0078 0.0070 0.0063 0.0057 0.0051 0.0045 517 790 1270 2049 3273 5140 7822 12507 21290 0.2532 0.2051 0.1620 0.1276 0.1010 0.0807 0.0655 0.0518 0.0398 3949 4875 6174 7840 9898 12390 15273 19296 25147 40 41 42 43 44 45 46 0.0005 0.0005 0.0005 0.0004 0.0004 0.0004 0.0003 Min. 0.0035 0.0032 0.0029 0.0025 0.0023 0.0021 0.0018 Nom. 0.0038 0.0034 0.0031 0.0027 0.0025 0.0022 0.0020 Max. 0.0040 0.0036 0.0033 0.0029 0.0027 0.0024 0.0021 34557 51954 81251 135517 197304 325855 520304 0.0312 0.0255 0.0204 0.0158 0.0131 0.0103 0.0081 32021 39275 48965 63244 76098 97326 123662 BAE Wire & Insulation, Inc. 6300 Tower Lane #18 Sarasota, FL 34240 Phone: (941) 309-0900 www.baewire.com