BAZ Cutting and Machining Centre
Schirmer Modular Concept 80 300 units per shift Flexible and extendable machine design Suitable for all profile systems Mullion end milling module two milling tools four milling tools single-end / double-end operating Tilting saw blade FLEX 45-135 NC-controlled adjustment 30-150 optional VU-Saw ULTRA SPEED 2 saw blades 45 /135 NC-controlled movements for cycle-times of approx. 7 sec/profile SU 1 / SU2 ROBOTIC SAW for 45-135 cuts with 4/8 NC-controlled axis special cuts: - arrowhead cutting - V -notch cutting - butt weld cutting - mitre cuts G-module machining functions Multitude of programmable routing and drilling functions, NC-controlled and precise for PVC-profiles: water slot drainage slot vent routings triple drill holes lock case routings pilot holes door lock machining fittings door-drillings other drillings and routings letter boxes inside/outside aux. 3-axis-G-module FLEX 4-axis-G-module CIRCULAR 6-axis-G-module ULTRA SPEED
Cross conveyor module intelligent real time buffer visual operator informations for manual steel infeed for automatic steel infeed for additional machining modules Reinforcement screw fixing module Single Head Multi Head ULTRA SPEED 10 4 3 6 9 2 8 7 1 5 Reinforcement cutting and insertion centre SC 350 NC ULTRA SPEED cutting centre to suit individual profile requirements with: manual reinforcement insertion full automatic reinforcement insertion steel punching module 2- axis-g-module steel NC-controlled drillings into steel reinforcements for: dowel fixing holes holes for mechanical mullion joints triple drill holes with compact gear box hinge holes for exterior doors etc.
Auxiliaries / Software Trolleys Linear magnetic drives: Transport- and clamping aggregates suitable for most profile systems high-speed (Vmax = 200m/min) precise positioning extreme long life-time suitable for most profile types and sensitive surfaces CNC-control TwinCAT touchscreen EtherCAT-technology online-service Robotic offloading module PSR NC-controlled transport and sorting of ready machined proiles into trolleys Labelling / printing manual application automatic application automatic laserprinting Hardware insertion module Automatic insertion and screwing of standard- and security-keepers Schirmer process optimisation software Optimisation of production datafiles capacity optimization Tool control power-controlled laser-controlled
Machine layouts / examples Modular machine design for custom made machine lines. Suitable for individual floor space and capacity requirements from 80 to 300 windows per shift (u/shift). BAZ 1000 Basic capacity approx. 160 u/shift dimensions: approx. 14.000 x 4.000 mm All illustrations and sizes given can be subject to change dependent upon individual customer requirements and technical developements. BAZ 1000 Basic-U capacity approx. 130 u/shift dimensions: approx. 15.000 x 9.000 mm Z-shape alternative possible BAZ 1000 Medium capacity approx. 200 u/shift dimensions: approx. 17.000 x 5.000 mm BAZ 1000 Medium-Z capacity approx. 200 u/shift dimensions: approx. 26.000 x 8.000 mm U-shape alternative possible BAZ 1000 Tandem capacity approx. 240 u/shift dimensions: approx. 21.000 x 6.000 mm BAZ 1000 Tandem-SC Robotic capacity approx. 240 u/shift dimensions: approx. 37.000 x 10.000 mm U-shape alternative possible
PVC Aluminium Aluminium-Timber Steel Schirmer Maschinen GmbH Stahlstraße 25 D-33415 Verl Fon: +49 (0) 52 46-92 13-0 Fax: +49 (0) 52 46-92 13-33 info@schirmer-maschinen.com www.schirmer-maschinen.com Stand: 04/2006