MAPAL. Dispensing systems for permanent tool availability on site. MAPAL tool dispensing systems

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1 Perfect ly y ours. MAPAL Dispensing systems for permanent tool availability on site MAPAL tool dispensing systems

2 MAPAL Toolbase MAPAL Toolbase are tool dispensing systems that feature ease of use and high reliability. The dispensing systems ensure you have a permanent reserve of tools on site and significantly reduce your procurement effort and tool costs. MAPAL Toolbase - the Systems The dispensing systems provide the highest possible flexibility due to their modular design. All systems are configured to suit your needs. You also profit from the integrated re-grinding management and the resulting reduction in new tool costs. Complete Tool Management or Tool Logistics Services are also part of the services provided by MAPAL. MAPAL Toolbase Our services Your advantages 2 Our services Purchase, leasing or finance Design of the dispensing systems Entry of all master data Stocking of tools Inventory management Re-grinding management ERP connection Consignment stock Invoicing 1x per month Management of articles from third parties Your advantages 24 hour tool availability Automatic tool dispensing Reduced tool costs Reduced procurement effort Continuous inventory monitoring Automatic order processing Stock optimisation Easy to use Cost control Electronic evaluation feature Multiple supplier capability

3 MAPAL Toolbase - the Systems Selection criteria, tool dispensing systems Criteria Systems System 1 Dispenser Toolbase AS System 2 Dispenser Toolbase EL System 3 Dispenser Toolbase AL System 4 Dispenser Toolbase EK System 5 Dispenser Toolbase AK System 6 Dispenser Toolbase EM System 7 Dispenser Toolbase Beginner Security withdrawal Weight article Flexibility system highly suitable suitable suitable in some situations Potential saving Toolbase with Tool Management Re-grinding management not suitable The solution for effective tool supply All systems can be combined as required and are specifically configured and designed to suit the needs of the customer. Operation is via touchscreen and access can be either by PIN, magnetic card or barcode. Article identification can also be by barcode. The systems can be purchased or, in conjunction with a Tool Management System, leased or rented. Due to the dependable and innovative technology, as well as due to the application of many years of experience in Tool Management Systems and the development of tool supply concepts, you profit from a well thought-out system that meets all today's requirements for an effective Tool Management. Of course, re-grinding can also be integrated as a pick-up and delivery service. Please contact us for a cost-effectiveness analysis in your organisation Saving (cost per part) Target Actual An effective cost saving of up to 18 % after 12 months is not unusual when using MAPAL dispensing systems in combination with MAPAL Tool Management Services. 0 Project start 6 months 12 months MAPAL Toolbase the Tool Management Software Consistent Tool Management Password PIN The MAPAL Tool Management Software offers the ultimate features for your tool management. The main advantages and functions of this software are: log on Multi-lingual user prompts Automatic inventory monitoring Multiple supplier capability Comprehensive evaluation features Display of the article as picture or graphic Withdrawal filter (withdrawal per component possible) Tool life tracking User-defined article selection Automated online ordering Management by customer or supplier Re-grinding management Optional customer-specific interfaces Interface to customer network or ERP systems Manual stock management possible Software can also be purchased without hardware Management of scrap tools Multi-lingual user prompts Article overview Simple withdrawal of the required article 3

4 MAPAL Toolbase automatic spiral dispenser AS The solution for compact, robust tools. Automatic individual withdrawal for compact, robust products. Suitable for various items of equipment, indexable inserts, smaller solid carbide tools and other small parts. The series AS has a capacity for max. 63 different articles. Specific individual withdrawal per article 3 x 3 containers on 7 levels (max. 63 spiral coils) Max. 1,260 articles (20 per spiral coil) Separation material is not included Max. weight per triple container is 15 kg Standard dimensions (WxHxD): x 1,835 x 882 mm Light version for industrial safety articles Reinforced version for tools Variable article dimensions MAPAL Toolbase electronically locked drawer cabinet dispenser EL The highly flexible and economical solution. The drawers are locked separately and can only be accessed by authorised individuals. The EL series provides an economical entry to controlled Tool Management. As each employee must logon for a withdrawal, protection is provided against unauthorised or excessive withdrawal. Pre-set tools can also be stocked in an economical and controlled manner. Re-grinding management is possible. Access can be set individually Overview of stock: Bulk containers or magazine compartments Tools (also pre-set) immediately at hand Withdrawal per drawer Drawers electronically locked Compartments are variable Separation material is not included Number of drawers based on drawer height Drawer height: from 50 mm; at 25 mm spacing Standard dimensions (WxHxD): 717 x 900 x 757 mm 4

5 MAPAL Toolbase automatic drawer dispenser AL The fully automatic solution for maximum security. The fully automatic opening drawers only release the required number of articles. Clear overview due to individual compartments for each product stored. Most suitable for compact articles of the same size and also for high value articles. Re-grinding management is possible. Variable compartment separators Ideal for articles of the same size Different drawer sizes Specific individual withdrawal per article Max. 56 drawers per unit Drawer width: mm Drawer height: from 40 mm; at 25 mm spacing Max. weight per drawer is 70 kg Compartments per drawer: 1 24 pieces Separation material is not included Standard dimensions (WxHxD): 800 x 1,840 x 830 mm MAPAL Toolbase automatic drawer dispenser with compartment flaps EK The optimal storage for high value articles. For articles that require increased access restriction. The drawer and also the individual compartments can be locked electronically. Most suitable for measuring equipment or other high value articles such as PCD blades or tools. Specific individual withdrawal per compartment 4 x 75 mm and 4 x 100 mm high drawers 8 electronically locked compartments per drawer A total of 64 compartments per system Standard dimensions (WxHxD): 717 x 900 x 757 mm Delicate articles are optimally protected Individual compartment size Double protection 5

6 MAPAL Toolbase dispenser cabinet with pusher mechanism AK NEW The fully automatic solution for compact, robust articles. Specific automatic individual withdrawal for compact, robust articles. All articles should be in a stable plastic package that is no larger than (WxHxD) 205 (or 105) x 30 x 30 mm. The series AK has a capacity for 108 different articles, compared to the series AS, which has a capacity for max. 63 different articles. All articles must be the same size per compartment. Autom. individual withdrawal of the articles in plastic packages for optimal protection Capacity for 108 different articles Specific individual withdrawal per article with pusher mechanism 3 rows of 27 compartments each with (WxHxD) 105 x 30 x 475 mm 1 row of 27 compartments with (WxHxD) 205 x 30 x 475 mm Max. weight per compartment is 10 kg Standard dimensions (WxHxD): 1,096 x 1,840 x 1,062 mm MAPAL Toolbase automatic dispenser with transparent boxes EM NEW The simple and cost-effective solution for small articles and spare parts. The Toolbase EM is excellently suited to the storage and withdrawal of small articles, for instance cartridges, adjusting screws, indexable inserts and C articles. The individual items are stored in locked, transparent boxes and are therefore protected against unauthorised access. Re-grinding management is possible. Easy and cost-effective management of small articles Withdrawal per transparent box Withdrawal per transparent box 6 rows x 6 boxes with (WxHxD) 84 x 64 x 70 mm 3 rows x 5 boxes with (WxHxD) 98 x 97 x 108 mm 2 rows x 4 boxes with (WxHxD) 125 x 127 x 132 mm 1 row x 3 boxes with (WxHxD) 172 x 147 x 150 mm Box sizes are variable Max. number 16 x 6 transparent boxes = 96 boxes Standard dimensions (WxHxD): 750 x 2,000 x 275 mm 6

7 MAPAL Toolbase Beginner NEW The cost-effective solution for a efficiently Tool Management. The standard version of Toolbase Beginner is a cost-effective dispensing system with 48 individually lockable plastic boxes. The Beginner software is included in the delivery, you can purchase the full version optionally. Regrinding Management is possible. Withdrawal per box 4 rows of each 12 boxes (WxHxD): 162 x 66 x 400 mm Standard dimensions (WxHxD): 717 x 1,100 x 725 mm Withdrawal per box MAPAL Toolbase Beginner extensions with 33, 44, 48 or 76 boxes NEW Toolbase Beginner 48 Toolbase Beginner 76 Toolbase Beginner 44 Toolbase Beginner 33 Toolbase Beginner 48 (standard version) Standard dimensions (WxHxD): 717 x 1,100 x 725 mm 4 rows of each 12 boxes ( WxHxD): 162 x 66 x 400 mm Inside dimension of each box ( WxHxD): 145 x 55 x 375 mm Toolbase Beginner 76 Standard dimensions (WxHxD): 717 x 1,550 x 725 mm 4 rows of each 19 boxes ( WxHxD): 162 x 66 x 400 mm Inside dimension of each box ( WxHxD): 145 x 55 x 375 mm Toolbase Beginner 44 Standard dimensions (WxHxD): 723 x 1,550 x 640 mm 4 rows of each 11 boxes ( WxHxD): 162 x 115 x 500 mm Inside dimension of each box ( WxHxD): 142 x 105 x 470 mm Toolbase Beginner 33 Standard dimensions (WxHxD): 802 x 1,550 x 640 mm 3 rows of each 11 boxes ( WxHxD): 243 x 115 x 480 mm Inside dimension of each box ( WxHxD): 226 x 105 x 450 mm

8 MAPAL Toolbase the Controls Control manual stores (universally applicable): Free-standing PC Touch monitor Standard keyboard and mouse Additional information: PC and keyboard must be housed by the customer in a suitable cabinet. The touch terminal and the barcode scanner are to be connected to the PC by the customer. Standard height touch monitor: 391 mm Control for dispenser AS: PC module with touch monitor integrated into the dispensing system Trackball keyboard Control is integrated into the dispensing system Control EL (universally applicable): PC cabinet attachment with a drawer and touch monitor Trackball keyboard Standard dimensions: Height touch monitor: 391 mm PC cabinet attachment with drawer (WxHxD): 717 x 280 x 757 mm Control for dispenser AL, dispenser EL and dispenser EK: Control panel with integrated PC and touch monitor On request with plug-in preparation for drawer cabinet dispensers EL or EK (900 mm high) Drawer with trackball keyboard Standard dimensions control panel (WxHxD): 785 x 1,840 x 830 mm Control for dispenser AK: PC module with touch monitor integrated into the cabinet Trackball keyboard Control integrated into the cabinet It is possible to connect up to 10 dispensing systems to one control. The Tool Management Software can be purchased separately from hardware. Manual stock management is also possible. 7

9 Perfect ly y ours. MAPAL tool dispensing systems MAPAL Customer Services Complete Process Management MAPAL provides perfect engineering for your entire machining process. From the pilot phase through design, planning and procurement of components, to start-up, MAPAL provides appropriate, cost-effective services. You receive support during the manufacturing process and optimisation is continuous. Services from MAPAL perfectly matched to your needs. MAPAL - Complete Process Management Machining process MAPAL Customer Services Engineering Optimisation Logistics Management Machining process Toolbase-E WD Printed in Germany. Right of technical modification reserved. MAPAL Präzisionswerkzeuge Dr. Kress KG P.O. Box 1520 D Aalen Phone +49 (0) Fax +49 (0) info@de.mapal.com Contact MAPAL Toolbase : Phone +49 (0) toolmanagement@de.mapal.com