SL30-ISO PROFILE SYSTEM
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1 AESTHETICS AND sustainability SL30-ISO PROFILE SYSTEM TECHNICAL DOCuMENTATION
2 SL30-ISO PROFILE SYSTEM 1. SL30-ISO and SL30-ISO-PLUS Sustainability is getting worldwide more and more the attention it deserves. We at MHB are convinced of thinking and acting sustainably, which is shown in the materials we use and the products we make from them. Therefore we use steel as our basic material; strong and sustainable, and an inspiration for MHB for over 70 years. After years of development, MHB and Montanstahl AG together have created the SL30-ISO steel profile system in which the qualities of steel have been optimally integrated to make a slim and sustainable profile system. We have applied all knowledge and experience in professional steel profile systems. The result is the slimmest profile system on the market, fully thermal-insulated and 100% wind and watertight. Various ingeniously devised technical solutions were developed and patented specially for this system. The most recent innovation is our SL30-ISO-PLUS profile system: a super-slim profile system with insulation values that are equalled by only few other systems. SL30-ISO-PLUS insulates better than any commonly used (and much broader) profile systems in aluminium and wood. Moreover, the steel we use for our profile systems is made from 100% recycled steel. Contents: 1. GENERAL INTRODUCTION 2. SL30-ISO 2.1. Characteristics Thermal insulation Range of application Technical details text Sightline drawings and details Glass enclosures Sl30-ISO SL30-ISO-PLUS 3.1. Characteristics Excellent thermal insulation Range of application Technical details text Sightline drawings and details Glass enclosures Sl30-ISO-PLUS RECENT DEVELOPMENTS SL30-ISO-ULTRA 44 3
3 2. SL30-ISO PROFILE SYSTEM 2.1. Characteristics Very slim sightline width of 30 mm The sightline width is 30 mm for the stiles and rails with glazing on both sides. Profile depth: Ix: 60 mm 17 cm4 80 mm 36 cm4 86 mm 44 cm4 In relation to common profile systems, these are very high values that can be achieved with relatively small profile depths. In comparison: an SL30-ISO Profile with a depth of 86 mm generates the identical bending resistance of an aluminium curtain wall profile with a total depth of 150 mm and a profile width of 50 mm. The total sightline width for a tilt-and-turn window in frame with glazing on both sides is 50 mm. By way of comparison: an SL30-ISO profile drawn to the same scale as an aluminium wall curtain profile with the same bending resistance. SL30-ISO profile: Ix= 44 cm 4 (x 3 = 132 cm 4 ) See section 2.4. for other dimensions. Invisible water drainage SL30-ISO has no visible water drainage holes. Excellent thermal insulation The thermally separated interior and exterior profiles ensure that the SL30-ISO system has good thermal insulation with matching low insulation values. See also section 2.2. High strength The standard SL30-ISO profile is slim (30 mm sightline width) and is less deep than the currently known profile-systems, but is still extremely strong. Depending on the intended application, there are several options for profile depths. Please note: As the modulus of elasticity of steel is 3x bigger than that of aluminium, the linear moment of inertia of a steel profile can be 3x smaller but still generate the same bending resistance. Aluminium curtainwall profile: Ix= 132 cm 4 4
4 Windtightness and watertightness Despite the fact that SL30 ISO is very slim, it contains an integrated central seal and hidden water drainage which is fully integrated into the system. This results in a high wind resistance and water tightness. EN12208 Visibility of edge sealing of insulating glass Standard insulation glazing cannot be applied in the SL30-ISO profile system because this system makes the side seal of the insulation glass often visible (a standard edge sealing is often bigger than the support of the glass behind the flange plus the height of the rubber). We have worked together with glass suppliers Saint Gobain and AGC to find a solution to this problem whereby not only the side seal is smaller but also the dimension variation in the glass is reduced. In the most extreme situations, when all tolerances are negative for visibility of the edge seal, the edge seal has only a visibility of a few millimetres. maximum. CE Marking The system is tested and CE certified in all prescribed ways and in conformity with the European product standard EN
5 SL30-ISO PROFILE SYSTEM 2.2. Thermal insulation In the SL30-ISO system, the internal and external profiles are thermally separated and have a good thermal insulation with matching low insulation values. The thermal insulation of a window or a door must be calculated in accordance with EN and -2. The total thermal insulation of a window or a door is determined by the insulation value of the profile and the insulation glass and is calculated with the following formula: U-window = %gl * Ugl + %fr * Ufr + Lg * gl In which: U-window insulation value total window or door %gl Ugl %fr Ufr Lg gl surface of the glazed part as a percentage of the total surface insulation value of the glass surface of the profile expressed as a percentage of the total surface insulation value of the profile total circumference of the glass / total surface indicating the heat loss for edge-sealing the glass. Ufr - Thermal insulation profile system SL30-ISO The SL30-ISO profile series have the following values for thermal insulation U-fr: SL30-ISO tilt-and-turn window: U-fr = 2.79 W/m2K (in conformity with EN ) Please note: as to thermal insulation, it is almost comparable to Ufr=1.35 W/m2K for a profile with a sightline width of 100 mm with an Ugl = 0.5 W/m2K * * When comparing these values with other profile systems, please note that Ufr is expressed in Watt per m2. SL30-ISO is generally 50% slimmer than a common system. This means that SL30-ISO insulates much better than a system with the same Ufr but with a broader sightline. The above values for thermal insulation are calculated in accordance with the current European standards, the EN-ISO and EN-ISO Ugl - Thermal insulation of glass Insulation glass with one cavity can be produced with an insulation value of Ugl= 1.0 W/m2. Improved insulation values can be achieved with socalled triple glazing. These glass panels have two air cavities and can attain extreme low insulation values of Ugl= 0.5 W/m2. SL30-ISO fixed glazing: Ufr = 2.55 W/m2K (in conformity with EN ) Please note: as to thermal insulation, it is almost comparable to Ufr=1.35 W/m2K for a profile with a sightline width of 60 mm with a Ugl=0.5 W/m2K * 6
6 Uw - Resulting insulation value of the entire window Calculation of thermal insulation value of glass wall consisting of 5 glass panels. Calculation in conformity of EN and -2. Glass wall with steel sections constructed with SL30-ISO profiles Section width Height of the entire wall Width of the entire wall Resulting Uw (W/m2K) for different widths and heights of the glass panes Ugl = 1,0 W/m2K Ugl = 0,7 W/m2K Ugl = 0,5 W/m2K glass width number of total width glass height glass height glass height (mm) sections (mm) 2500 mm 3000 mm 2500 mm 3000 mm 2500 mm 3000 mm ,31 1,3 1,04 1,02 0,85 0, ,23 1,24 0,98 0,96 0,79 0, ,22 1,21 0,94 0,93 0,75 0,74 Uw - Resulting insulation value of the complete tilt and turn window Resulting Uw (W/m2K) for tilt-and-turn windows with different widths and heights Ugl = 1,0 W/m2K Ugl = 0,7 W/m2K Ugl = 0,5 W/m2K glass width glass height glass height glass height (mm) 1000 mm 1500 mm 1000 mm 1500 mm 1000 mm 1500 mm 600 1,82 1,72 1,6 1,49 1,46 1, ,70 1,59 1,46 1,35 1,31 1, ,62 1,52 1,38 1,27 1,22 1,1 7
7 SL30-ISO PROFILE SYSTEM 2.3. Range of applications The following range of application applies to the patented SL30-ISO system: Maximum dimensions 2.5 m1 and 1500 mm respectively. Glazing Glass thickness For the standard system, the thickness of the glass is maximised to 40 mm. But as we are also the producer of the profiles, on special order we are able to accommodate glass with almost all gauges. Please note: the glass in the tilt-and-turn window can have a thickness of 30 mm at the most (for the SL30-ISO glued wing). Moveable parts expected in the 2nd half of 2011 Please contact us if you wish to order items that do not come within the above range of applications. We always can continue the development of the SL30-ISO system on the basis of your wishes. Please note: SL30-ISO is still developing and other possibilities are added every month. 8
8 2.4. Text of the technical specifications SL30-ISO Supplier: MHB bv Type: profile system MHB SL30-ISO with invisible water discharge Wind- and Watertightness: 450 Pa for fixed parts and of EN Material: bare steel or stainless steel Dimensions: see the plans (see range of applications) Partitioning: see the plans (client-specific partitioning of the glass front is possible) Profile type: steel SL30-ISO profile, built-in depth 80 mm (see also the details) Surface treatment: sandblasting, powder-coating and enamelling: zinc epoxy powder primer 40 mu, primer 30 mu, final colour layer thickness 40 mu Colour: RAL colour according to the colour card Glazing: double isolationglass, as desired by the architect, fixed with steel glazing beads of 12 mm high, choosing from 4 options (see paragraph 2.6.) Weatherseals: continuous EPDM rubber profile in frame Hinges, locks and handles: side-hung windows are produced with lift-off hinges and lockable window handles. Tilt-and-turn windows are produced with the MHB tilt-and-turn system with lockable window handles. Doors are produced with lift-off hinges, MHB three-point lock and crank-operated night latch bolt and MHB door handle. The passive door of the double door is equiped with 2 edge bolts Range of application: Please see above section
9 SL30-ISO PROFILE SYSTEM 2.5. SL30-ISO drawings and details Framed glazed wall wall height wall width 10
10 Details for glass retention see section
11 SL30-ISO PROFILE SYSTEM SL30-ISO Cantilever window wall width window height wall height window width 12
12 SL30-ISO Cantilever window - details See page 11 for details Details for glass retention see section
13 SL30-ISO PROFILE SYSTEM SL30-ISO Tilt and turn window wall width window height wall height window width 14
14 SL30-ISO Tilt and turn window - details See page 11 for details Details for glass retention see section
15 SL30-ISO PROFILE SYSTEM SL30-ISO Double door with broad locking stile frame width door height frame height door width 16
16 SL30-ISO Double door with broad locking stile - details See page 11 for details Details for glass retention see section
17 SL30-ISO PROFILE SYSTEM SL30-ISO Single door with broad locking stile frame width door height frame height door with 18
18 SL30-ISO Single door with broad locking stile - details See page 11 for details Details for glass retention see section
19 SL30-ISO PROFILE SYSTEM SL30-ISO Double door with slim locking stile frame width door height frame height door width 20
20 SL30-ISO Double door with slim locking stile - details See page 11 for details Details for glass retention see section
21 SL30-ISO PROFILE SYSTEM SL30-ISO Single door with slim locking stile frame width door height frame height door width 22
22 SL30-ISO Single door with slim locking stile - details See page 11 for details Details for glass retention see section
23 SL30-ISO PROFILE SYSTEM SL30-ISO Single turning window frame width window height frame height window width 24
24 SL30-ISO Single turning window - details See page 11 for details Details for glass retention see section
25 SL30-ISO PROFILE SYSTEM 2.6. Details for glass retention SL30-ISO Glazingbead cornershaped glazingbead U-shaped MGL glazingbeadsystem (U-shaped with welded corners) Renoseal puttyglazed 27
26 3. SL30-ISO-PLUS 3.1. Properties Slim sightline width of 30 mm The sightline measures 30mm for the stiles and rails with glazing on both sides. Profile depth: Ix: 100 mm 64 cm 4 These values are very high compared to the usual profile systems and can be reached with relatively small profile depths. In comparison: an SL30-ISO-PLUS profile with a depth of 100 mm generates the identical bending resistance of an aluminium curtain wall profile with a total depth of 150 mm and a profile width of 50 mm. The total sightline for a tilt-and-turn window in frame with glazing on both sides measures 50mm. By way of comparison: an SL30-ISO-PLUS profile drawn to the same scale as an aluminium curtainwall profile with the same bending resistance. SL30-ISO-PLUS profile: Ix= 64 cm 4 (x 3 = 192 cm 4 ) See section 3.4. for other dimensions. Invisible water drainage SL30-ISO-PLUS has no visible water drainage holes. Excellent thermal insulation In the SL30-ISO-PLUS system, the internal and external profiles are thermally separated and have a good thermal insulation with matching low insulation values. See also section 3.2. High strength The standard SL30-ISO-PLUS profile is slim (30mm sightline) and less deep than other currently used systems but is still extremely strong. The profile depth can be selected depending on the desired application. Aluminium curtainwall profile including reinforcement: Ix= 195 cm 4 Please note: As the elastic bending modulus of steel is 3 times bigger than that of aluminium, the linear moment of inertia of a steel profile can be 3 times smaller and still generates the same bending resistance. 28
27 Wind and Water Tightness Despite the fact that the system is very slim, it contains an integrated central sealing and invisible water drainage system. This results in a high wind and water tightness. EN12208 Visibility of edge sealing of insulating glass Standard triple or double insulation glazing cannot be applied in the SL30-ISO-PLUS profile system because this system makes the side seal of the insulation glass often visible (a standard edge sealing is often bigger than the support of the glass behind the flange plus the height of the rubber). Together with the glass suppliers Saint Gobain and AGC we have found a solution to this problem whereby not only the side seal is smaller but also the dimension variation in the glass is reduced. In the most extreme situations, when all tolerances are negative for visibility of the edge seal, the edge seal has only a visibility of a few millimetres. maximum. CE Marking The system is tested and CE certified in all prescribed ways and in conformity with the European product standard EN
28 SL30-ISO-PLUS 3.2. Excellent thermal insulation In the SL30-ISO-PLUS system, the internal and external profiles are thermally separated and have a good thermal insulation with matching low insulation values. The thermal insulation of a window or a door must be calculated in accordance with EN and -2. The total thermal insulation of a window or a door is determined by the insulation value of the profile and the insulation glass and is calculated with the following formula: U-window = %gl * Ugl + %fr * Ufr + Lg * gl In which: U-window insulation value total window or door %gl Ugl %fr Ufr Lg gl surface of the glazed part as a percentage of the total surface insulation value of the glass surface of the profile expressed as a percentage of the total surface insulation value of the profile total circumference of the glass / total surface indicating the heat loss for edge-sealing the glass. Ufr - Thermal insulation profile system SL30-ISO-PLUS The SL30-ISO-PLUS profile series have the following values for thermal insulation U-fr: SL30-ISO-PLUS fixed glazing: Ufr = 2,18 W/m2K (in conformity with EN ) Please note: as to thermal insulation, it is comparable to Ufr=1.35 W/m2K for a profile with a sightline width of 60 mm with a Ugl=0.5 W/m2K * SL30-ISO-PLUS tilt-and-turn window: U -fr = 2,24 W/m2K (in conformity with EN ) Please note: as to thermal insulation, it is almost comparable to Ufr=1.35 W/m2K for a profile with a sightline width of 100 mm with an Ugl = 0.5 W/m2K * * When comparing these values with other profile systems, please note that Ufr is expressed in Watt per m2. SL30-ISO-PLUS is generally 50% slimmer than a common system. This means that SL30-ISO-PLUS insulates much better than a system with the same Ufr but with a broader sightline. The above values for thermal insulation are calculated in accordance with the current European standards, the EN-ISO and EN-ISO Ugl - Thermal insulation of glass SL30-ISO-PLUS is specially designed for using triple glazing. These glass panels contain two air cavities and can attain extreme low insulation values of Ugl= 0.5 W/m2. The insulation value of the edge sealing ( gl value) is also very important. Synthetic glazing blocks and edge sealers are becoming very popular as they have lower insulation values than aluminium glazing blocks. 30
29 Uw - Resulting insulation value of a framed glazed wall Calculation of thermal insulation value of glass wall consisting of 5 glass panels. Calculation in conformity with EN and -2. Glass wall with steel sections constructed with SL30-ISO-PLUS profiles Section width Height of the entire wall Width of the entire wall Resulting Uw (W/m2K) for different widths and heights of the glass panes Ugl = 0,5 W/m2K Ugl = 0,7 W/m2K glass width number of total width glass height glass height (mm) sections (mm) 2500 mm 3000 mm 2500 mm 3000 mm ,82 0,81 1,01 0, ,77 0,75 0,95 0, ,73 0,72 0,92 0,91 Uw - Resulting insulation value of a tilt and turn window Resulting Uw (W/m2K) for different widths and heights of tilt-and-turn windows Ugl = 0,5 W/m2K Ugl = 0,7 W/m2K glass width glass height glass height (mm) 1000 mm 1500 mm 1000 mm 1500 mm 600 1,31 1,21 1,46 1, ,18 1,08 1,34 1, ,11 1,01 1,27 1,17 31
30 SL30-ISO-PLUS 3.3. Range of applications for SL30-ISO-PLUS The following range of application applies to the patented SL30-ISO-PLUS system: Maximum dimensions 1000 mm and 1500 mm respectively. Glazing Glass thickness The SL30-ISO-PLUS profile system can easily hold glass up to a thickness of 55 mm. But as we are also the producer of the profiles, we can accommodate glass with almost all gauges in consultation with the client. Moveable parts Please contact us if you wish to order items that do not come within the above range of applications. We always can continue the development of the SL30-ISO-PLUS system on the basis of your wishes. NB: SL30-ISO-PLUS is still developing and other possibilities are added every month. Please note: the glass in the tilt-and-turn window can have a thickness of 44 mm at the most (for the SL30-ISO-PLUS glued wing). 32
31 3.4. SL30-ISO-PLUS Text of the technical specifications Supplier: MHB bv Type: profile system MHB SL30-ISO-PLUS with invisible water discharge Windtightness and watertightness: 450 Pa for fixed Material: bare steel or stainless steel Dimensions: see the plans (see range of applications) Partitioning: see the plans (client-specific partitioning of the glass front is possible) steel SL30-ISO-PLUS profile, built-in depth 100 mm (see also the details) Surface treatment: sandblasting, powder-coating and enamelling: zinc epoxy powder primer 40 mu, primer 30 mu, final colour layer thickness 40 mu Colour: RAL colour according to the colour card Glazing: triple or double isolationglass, as desired by the architect, fixed with steel glazing beads of 12 mm high, choosing from 3 options (see par.3.6.) Weatherseal: continuous EPDM rubber profile in frame Hinges, locks and handles: side-hung windows are produced with lift-off hinges and lockable window handles. Tilt-and-turn windows are produced with the MHB tilt-and-turn system with lockable window handles. Doors are produced with lift-off hinges, MHB three-point lock and crank-operated night latch bolt and MHB door handle. The passive door of the double door is equiped with 2 edge bolts Range of application: Please see above section
32 SL30-ISO-PLUS 3.5. SL30-ISO-PLUS drawings and details SL30-ISO-PLUS Framed glazed wall wall height wall width 34
33 SL30-ISO-PLUS Framed glazed wall - details Details for glass retention see section
34 SL30-ISO-PLUS SL30-ISO-PLUS Cantilever window wall width windo height wall height window width 36
35 SL30-ISO-PLUS Cantilever window - details See page 35 for details Details for glass retention see section
36 SL30-ISO-PLUS SL30-ISO-PLUS Tilt and turn window wall width window height wall height window width 38
37 SL30-ISO-PLUS Tilt and turn window - details See page 35 for details Details for glass retention see section
38 SL30-ISO-PLUS SL30-ISO-PLUS Single turning window wall width window height wall height window width 40
39 SL30-ISO-PLUS Single turning window - details See page 35 for details Details for glass retention see section
40 SL30-ISO-PLUS 3.6. Details for glass retention SL30-ISO-PLUS Glazingbead cornershaped glazingbead U-shaped MGL glazingbeadsystem (U-shaped with welded corners) 43
41 4. RECENT DEVELOPMENT SL30-ISO-ULTRA All experience gathered with developing SL30-ISO and SL30-ISO-PLUS is used to develop the steel window profile with the best thermal isolation to be found on the market; the result is a profile with super thermal insulation qualities made from 100% recycled steel and which is slim and strong at the same time. This system will probably be on the market in the second half of The details of this profile system are so optimized that it can reach ultra-thermal insulation. All other qualities are equal to those of the SL30-ISO-PLUS. 44
42 * When comparing these Ufr-values with other profile systems, please note that Ufr is expressed in Watt per m2. As SL30-ISO-PLUS is generally 50% slimmer than common systems, the insulation values in SL30-ISO-PLUS are much better than in systems with comparable Ufr but with a broader sightline. Ufr=1,82 W/m2K This means that with a value of 1.8 W/m2K, the matching Ufr is ultra-low in this profile and can reach a thermal insulation comparable to Ufr=1.15 W/m2K for a profile with a sightline width of 60 mm with Ugl=0.5 W/m2K * Uw - Resulting insulation value of a framed glazed wall Calculation of thermal insulation value of glass wall consisting of 5 glass panels. Calculation in conformity with EN and -2. Glass wall with steel sections constructed with SL30-ISO-ULTRA profiles Section width Height of the entire wall Width of the entire wall Resulting total Uw with different glass widths and heights Ugl = 0,5 W/m2K Ugl = 0,7 W/m2K glass width number of total width glass height glass height (mm) sectinons (mm) 2500 mm 3000 mm 2500 mm 3000 mm ,79 0,78 0,98 0, ,74 0,73 0,93 0, ,71 0,70 0,90 0,88 45
43 MHB bv Postbus ZG Herveld Onderstalstraat ME Herveld Tel. +31 (0) Fax +31 (0) Internet: info@mhb.nl
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