THINK PARTS THINK TORNOS Single-spindle automatic turning machine with sliding headstock
THE DELTA LINE Powerful, economical and productive, the Delta line of machines is dedicated to machining simple parts. Delta machines offer an effective machining solution and represent a great value for its price. Main advantages : Machining with or without guide bush Motorised tools Large machining zone Motor spindles (main and counter spindle) Cooling unit independent of the spindles Rigid cast iron frame Large capacity machining fluid reservoir and swarf container Reduced footprint ISO programming User-friendly control panel Fast to setup Productive Optimal distance between the tools and the material as a result of the minimal tool spacing and the U-shaped gang tool Rapid movement of axes up to 32 m / min 3 radial rotating tools and up to 3 rotating tools in counter-operation (Option on 5 axes only) The liquid-cooled motorised guide bush offers Economical Machine offers a high level of autonomy as a result of its large swarf container. The container can be emptied while the machine is running. Great value for its price for a rapid return on investment. exceptional precision and allows the spindles to run at maximum speed (12 000 rpm on Delta 12). 2
THE GATEWAY TO THE «WORLD OF TORNOS» Brass Bar turning steel Brass Brass Titanium Simple Numerous macros type G900 for programming help such as automatic bar loading workpiece pick-up, initial cut, etc. Multiple CNC functions as standard Machine can be programmed via a PC using Powerful Simple, tried and tested design offering exemplary reliability Good tool accessibility for easy adjustments High precision machining Tornos CNC editor software 3
EQUIPMENT AND OPTIONS Machine equipment and options available : Motorised rotating guide bush Fixed guide bush and roller guide bush «Working without a guide bush» kit Driven rotating guide bush 1 indexing on main spindle and on counter- + spindle C-axis for the main spindle 3-spindle device for transversal milling / drilling X1 - High pressure pump (15 bars) including valves controlled by M codes for : Coolant line on front platten 1 Coolant line on rear platten 1 Coolant line for counter operations Through the counter spindle coolant Workpiece recovery at the counter-spindle and guide bush Workpiece ejector with counter-spindle + - Y1 + Z1 - collet cleaning Workpiece conveyor Automatic bar loader Bar loader interface Fire extinguisher interface Recovery system for long workpieces Warning light Delta 12 / 5 4
With guide bush Without guide bush Change in 30 minutes! Kit for work without a guide bush Max. length of workpiece : 45 mm Reduced bar end Work with drawn barstock X4 Z4 + - + - Delta 12 / 4 5
THE DELTA LINE DELTA 12/4 II - DELTA 20/4 II Delta 12 / 4 Bar diameter 12 mm 4 linear axes 1 tool system Up to 16 tools Spindle speed 200-12,000 rpm DELTA 12/4 II - DELTA 20/4 II COUNTER-OP. MAIN OP. Module avec 3 outils tournants radiaux DELTA 12/5 II - DELTA 20/5 II Module avec 3 outils tournants radiaux Outils en bout fixe pour travail en opération et en Delta 12 / 5 Bar diameter 12 mm 5 linear axes 2 independent tool systems Up to 20 tools Spindle speed 200-12,000 rpm Outils en bout fixe pour travail en opération et en DELTA 12/5 II - DELTA 20/5 II COUNTER-OP. MAIN OP. Outils en bout fixe Outils bout fixe pour pour travail travail en opération et en Outils en bout fixe pour travail en opération et en DELTA 12/4 II - DELTA 20/4 II Outils en bout fixe pour travail en Delta 20 / 4 Bar diameter 20 mm 4 linear axes 2 independent tool systems Up to 16 tools Spindle speed 200-10,000 rpm DELTA 12/4 II - DELTA 20/4 II COUNTER-OP. MAIN OP. Module avec 3 outils tournants radiaux DELTA 12/5 II - DELTA 20/5 II Module avec 3 outils tournants radiaux Outils en bout fixe pour travail en opération et en Delta 20 / 5 Bar diameter 20 mm 5 linear axes 1 independent tool system Up to 20 tools Spindle speed 200-10,000 rpm Outils en bout fixe pour travail en opération et en DELTA 12/5 II - DELTA 20/5 II COUNTER-OP. MAIN OP. Outils en bout fixe Outils en bout fixe pour pour travail en opération et en Outils en bout fixe pour travail en opération et en Outils en bout fixe pour travail en
TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Delta 12 Delta 20 Max. bar diameter mm Ø 12 Ø 20 Max. length of workpiece mm fixed guide bush : 210 fixed guide bush : 210 motorised guide bush : 170 motorised guide bush : 170 driven guide bush : 80 driven guide bush : 80 without guide bush : 45 without guide bush : 45 Max. drilling diameter for main spindle Ø mm 7 10 Max. thread-cutting diameter for main spindle M6 x 1 M8 x 1.25 Max. bar diameter for counter-spindle Ø mm 12 20 Max. drilling diameter for counter-spindle Ø mm 7 7 Max. thread-cutting diameter for counter-spindle Ø mm M6 x 1 M6 x 1 Max. transversal drilling diameter Ø mm 6 (option) 6 (option) Max. transversal thread-cutting diameter M5 x 0.8 (option) M5 x 0.8 (option) Main spindle speed rpm 200 to 12, 000 200 to 10,000 Counter-spindle speed rpm 200 to 12, 000 200 to 10, 000 Max. number of tools (4 axes / 5 axes) 16 tools / / 20 tools 16 tools / 20 tools Tool dimensions mm 12 x 12 x 85 12 x 12 x 85 Main spindle power kw 1.5 / 2.2 2.2 / 3.7 Counter spindle power kw 1.5 / 2.2 1.5 / 2.2 Coolant pump power kw 0.18 0.18 Lubricating oil pump power W 3 3 Net weight (4 axes / 5 axes) kg 1800 / 1950 1800 / 1950 Feed power (4 axes / 5 axes) KVA 10 / 11 10 / 11 Air pressure bars 6 6 Air flow ln / min 30 30 Oil pan capacity l 115 115 Width x Depth x Height mm 1640 x 1200 x 1725 1640 x 1200 x 1725 NC unit FANUC 0i-TD FANUC 0i-TD Axes controlled 4 axes / 5 axes 4 axes / 5 axes Type of axes X1, Y1, Z1, Z4, (X4) X1, Y1, Z1, Z4, (X4) Min. increment mm 0.001 (X in diameter) 0.001 (X in diameter) Fast feed speed m / min 32 (X1 : 24) 32 (X1 : 24) Feed speed mm / min 1 to 6000 1 to 6000 Tool offset value ±6 figures ±6 figures Number of offsets 99 99 LCD / MDI 8.4 colour LCD 8.4 colour LCD Memory for workpiece programs Kb 512 512 STANDARD NC FUNCTIONS Multiple thread whirling cycle Manual pulse generator Background programming Display of time and number of workpieces Customer macro B G96 constant cutting speed Spindle synchronisation (speed / phase) Tool wear and geometry Programmable G54-G59 data entry Chamfer and radius Direct programming of design dimensions Correction of tool radius Multiple repetitive cycles Drilling cycle Rigid thread-cutting (spindle, counter-spindle) Cutting monitoring Detection of spindle speed fluctuations Inch / metric function 0.1 micron resolution Interface for memory card Thread whirling cycle 7
OPTIONS High-frequency spindles High-frequency spindles, with rotation speeds of up to 60 000 rpm, enable Delta turning machines to perform drilling / milling, and slitting as well as eccentric drilling. Many variants possible : Face drilling on the bar Combined face drilling on the bar and in counter-operation 5-axis model : Radial drilling / milling Axial drilling / milling in counter-operation Combined axial and radial drilling / milling 8
OPTIONS Motorised counter-operations Delta 12 / 5 and Delta 20 / 5 models can be fitted with a motorised counter-operations unit, which increases the equipment s machining options. Up to 3 positions can be motorised thereby taking the total number of driven tool positions to 6. TECHNICAL SPECIFICATIONS Max. motor speed : 7000 rpm Max. nominal speed : 0.75 kw 2 independent speed settings, controlled by M-codes. Motorised counter-operation The «quill» Ø 25 mm spindle for axial drilling / milling Angle drive drilling / milling tool for transversal drilling or milling slits 9
FLOOR SPACE GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS 4, 5 AXES Max. length mm 1640 Max. width mm 1200 Max. height (+ warning light) mm 1725 (340) Height at centre of spindle mm 1100 Adjustable pump flow l / min 75-100 Swarf container capacity l 45 Ambient service temperature degrees 5-35 Colours : RaL 7035 grey, RaL 5013 blue CE / CEM certified 3355 / 2.5M 3950 / 3.2M 4505 / 3.7M 700 700 900-1200 490 / 2.5M 1795 / 2.5M 890 / 3.2M 1940 / 3.2M 990 / 3.7M 275 2395 / 3.7M 275 520 / 2.5M 570 / 3.2M 570 / 3.7M 10
ROBOBAR SBF-320 ROBOBAR GENERAL SPECIFICATIONS SBF 320 - D12 SBF 320 - D20 Machine Delta 12 Delta 20 Min. bar passage mm 3 3 Max. bar passage without preparation mm 12 20 All capacities in two bar guides mm 3-12 3-12 / 5-20 System Oil bath Oil bath Loading round, hexagonal and square bars Yes Yes Bar length m 3 3 Bar end extraction From rear From rear Capacity of magazine 5 mm - 54 workpieces 16 mm - 17 workpieces Max. bar rotational speed rpm 12,000 12,000 Electrical power required kw 1.5 1.5 Lubrication tank liters 40 40 Adjustable guidance aperture Yes Yes Integrated extension Yes Yes CE / CEM compliant Yes Yes Weight kg 360 360 Pneumatic unit pressure bars 6 6 605 280 670 1360 1725 365 Delta 20/5 1900 1170 11
TORNOS S.A. Rue Industrielle 111 CH - 2740 Moutier Tél. +41 (0)32 494 44 44 Fax +41 (0)32 494 49 03 contact@tornos.com www.tornos.com DEUTSCHLAND GmbH Karlsruher Str. 38 D - 75179 Pforzheim Tél. +49 (0)7231 / 910 70 Fax +49 (0)7231 / 910 750 contact@tornos.de FRANCE Boîte postale 330 St-Pierre en Faucigny F - 74807 La Roche s / Foron Cedex Tél. +33 (0)4 50 038 333 Fax +33 (0)4 50 038 907 contact@tornos.fr IBERICA Pol. Ind. El Congost Avda. St Julia, 206 Nave 8 E - 08403 Granollers Tél. +34 93 846 59 43 Fax +34 93 849 66 00 commercial.tti@tornos.com ITALIA SRL Via Cesare Pavese 21 I - 20090 Opera / MI Tél. +39 02 57 68 15 01 Fax +39 02 57 68 15 230 italia.contact@tornos.com US CORPORATION 840 Parkview Boulevard US - Lombard, IL 60148 Tél. +1 630 812 2040 Fax +1 630 812 2039 info-us@tornos.com www.tornos.us UK LTD Tornos House Whitwick Business Park Coalville UK - Leicestershire LE67 4JQ Tél. +44 (0) 1530 513100 Fax +44 (0) 1530 814212 sales@tornos.co.uk POLAND Sp. z o.o. Ulica Spółdzielcza 37 55-080 Kąty Wrocławskie Poland Tél. +48 71 338 56 18 Fax +48 71 338 56 17 poland.contact@tornos.com TORNOS DO BRASIL, Ltda Av. Dr. Cardoso de Melo, 1470 Conj. 604 CEP - 04548-004 Vila Olímpia São Paulo - Brasil Tél. +55 11 3045 6695 brazil.contact@tornos.com (Shanghai) LTD Hui Feng Creativity Garden Feng Yu Building, 1-2F No. 239, Xitai Rd, Xu Hui District CN - Shanghai 200232 Tél. +86 21 6235 1235 Fax +86 21 6235 1938 china.contact@tornos.com TORNOS BEIJING OFFICE Rm.1706, Tower A Dongyu Office Building Jia #1 Shuguang Xili Chaoyang District CN - Beijing 100028 Tél. +86 10 5979 8583 Fax +86 10 5822 0483 beijing.contact@tornos.com ASIA LTD Unit 4, Ground Floor, Transport City Building 1-7 Shing Wan Road Tai Wai, Shatin N.T., Hong Kong Tél. +852 2691 2633 Fax +852 2691 2133 asiapacific.contact@tornos.com TORNOS S.A. THAILAND REPRESENTATIVE OFFICE 7th Floor, 119 / 46 Moo8, Bangna - Trad KM. 3 Road., Bangna, Bangkok, 10260, Thailand Tél. +66 2746 8840-1 Fax +66 2746 8842 thailand.contact@tornos.com ASIA LTD MALAYSIA REPRESENTATIVE OFFICE K-7-1, Lorong Bayan Indah Dua, Bay Avenue, 11900 Pulau Pinang, Penang, Malaysia Tél. +6 04 642 6562 / 642 6563 Fax +6 04 642 6561 malaysia.contact@tornos.com Conforms to the European CE / CEM Safety Standards This document is based on information available at the time of publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware and software, nor to provide for every possible contingency in connection with installation, operation and maintenance. TORNOS S.A. assumes no obligation of notice to holders of this document with respect to changes subsequently made. TORNOS S.A. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency or usefulness of the information contained herein. No warranties of merchantability nor fitness for purpose shall apply. Edition Juin 2011 Tornos 2011, all rights reserved mt