Pos. Qty. Article Description Price / Travelling column machine with flexible NC-profile and rod handling system

Transcription

1 Offer 1 1 Vertical CNC-machining centre MPS 08 Partly refurbished pre-owned machine Delivered 2008 weight kg Machine-No Travelling column machine with flexible NC-profile and rod handling system original picture Drilling capacity in St mm Tapping capacity M 12 Milling capacity in St cm 3 /min Travel: X-axis Y-axis Z-axis 300 mm 250 mm 250 mm MPS 08 Nr E.doc Seite 1 von Automatic tool changer Toolplaces 12 Tool shaft HSK A 32 DIN Tool- max. 63 mm Tool weight max. 0,7 kg (average 0,5 kg) Tool change time approx. 0,5 s (depends on CNC) Chip-to-chip-time approx. 1,5 s (depends on CNC) AC-servo-motors Feed drives for X-, Y- and Z-axis absolute measuring system Rapid traverse in X- and Y-axis 40 m / min, Acceleration of 0,7 g. Rapid traverse in Z-axis 60 m / min, Acceleration of 1,0 g Comment: The machine is anchored to the customer after the alignment on the ground. Round-table package is completely installed consisting of: - 2 synchronised NC rotary tables, fixed right, left up on the feed slide 4 th and 5 ready to plug axis smallest increment of 0,001

2 - max. spindle speed 50 min -1 - max. passge 67 x 67 mm for clamping jaws and rod material, prepared to accommodate interchangeable jaws Automatic tensioning system in NC rotary table integrated - incl. controlled pneumatic pressure with a second stage to actuate the jaws - controlled air blast to the jaw during opening, and feed movements close NC-feed unit installed complete consisting of: - programmable feed slide, stroke mm, speed 40 s / min, directly mounted on machine base, - Table 80 mm deep, Table with raster image eliminates hollow - Channel support for bar stock, including coverage, length 4 m - Rod-feed from the left Fanuc 18i MB5 5-axes contouring control 10,4 color screen Program capacity 256 KB Drilling cycles G81-G89 Absolute path measuring system M- and T-functions Circular interpolation (360 degrees) Re-start into program Makro B subroutines Look ahead / Simultaneous programming Automatic corner override 32 tool offsets cutter radius contour compensation 6 zero shifts G54-G59 metric / inch switch 3D-Interpolation/helical interpolation S-analogue / Rigid tapping Orientated spindle stop Reader connection RS 232 C Software-limitswitch NC-diagnosis / machine diagnosis MPS 08 Nr E.doc Seite 2 von

3 MPS 08 Nr E.doc Seite 3 von Thermo control (will be disable when using measurement systems such as Probe, 3D laser scanning system or control) Operating hours and piece counter in screen Socket 230 V of the control panel Mini-jack for portable handwheel without the emergency stop button of the control panel Machine enclosure - bolted, with a sliding loading door to the right electrically interlocked, height 2000 mm above floor, including machine light - Breakthrough with expansion on the left side, with electrically secured coverage for feed unit - With a breakthrough on the right side, electrically Secured to doof service parts removal - Console for parts collection basket Installation elements Wash gun 2 Optional extra equipment A set of clamping parts consisting of: - 1 set of clamping jaws for fixed rotary table - 1 set of clamping jaws for moving round table Tools Tools must be balanced according to DIN ISO 1940, grade G 2,5, at 2 levels, at max. operating speed PLC input for precast query for automation Technical modification of parts removal MPS 08 consisting of: - Cabin with metal housing and the machine base, - Removal of parts with rollers and guides, - Part removal of sensor, - With integrated coolant flush - Including design, software programming, installation and commissioning

4 High speed spindle 2,0 kw at 100 % duty cycle 3,7 kw at 25 % duty cycle, water cooled Speed range min -1-8 Nm max. speed in less than 2 sec. Drilling capacity in St 60 Ø 12 mm Trapping M 8 Milling capacity in St cm³/min. (Prerequisite: Cabinet Coolers) Roller conveyor mm long consisting of: - Removal of parts with driven rollers and guides, - Machine base with fine adjustment in the machine feed, additional grid setting, - Coolant collecting tray - Including construction, transportation Modified version of the roller conveyor mm long consisting of: - Additional features of the roller track mm with parts scanning sensor for - Software and electrical integration of the roller in automatic parts removal 2 additional nozzles - installed from below and above the initial parts of discharger - active role when the tape runs Chip conveyor (scaper belt) instead of standard coolant system Discharge height mm Tank capacity 230 liters, Pump capacity 110 l/ / min. at 1,3 bar Coolant purification through slotted screen Coolant system KF 150 / 500 FKA (for example, sludge-forming materials, cast iron, nodular cast iron Al with Si> / = 12 %) Tank capacity 500 l, with ND-pump 80 l / min at 3,0 bar and 100 l / min at 1,8 bar. Full flow cleaning of filter paper tape Compact KF 150 with coolant cleaning 50 µm nominal MPS 08 Nr E.doc Seite 4 von

5 MPS 08 Nr E.doc Seite 5 von Rinse basket for processing high swarf including ring flush line, duplex filters and auxiliary tank 150 l (Not applicable for extra tank coolant system with tank capacity 500 l) Flushing device including coolant connection (for S-machines) Cabinet cooler as a door-mounted unit Automatic probe for measuring in the machine Renishaw probe Package MP 15 - Interface with integrated probe Cable connection Stylus 50 mm with ruby ball Ø 6 mm - Preparing equipment for cable connection - CN-option process-level measurement - NC-software option for measuring cycles - Strategy program with hollow shaft taper HSK-A 32 or HSK-A 40 and radial alignment fork Note: To execute machine compensation with probe is a suitable reference surface on the machine or jig or a optional calibration block is required. Requirements for Fanuc: - High speed skip and expand macro variables - Program memory 128 KB (see options control) M-function with timer - in addition to control program flow of parts removal Suction connection for customer s aspiration of working space, with connection Ø 150 mm above the machine in the preparation and electrical cabinet MPS 08 bar loader Automatic bar feed into the work area. The bar loader replaces the standard in put channel. Loading Area: x mm Loading Area consisting of regularly distributed spacers. Profile length max mm. Automatic bar feed into the work area is on the NC-controlled machine. The bar to be machined profile is on HDPE wheels, so that the Coefficient of friction when pushing and turning to a minimum is reduced.

6 Manual loading of the rod loader in the main time; Safety light curtains by 2 levels in Installation, commissioning and documentation Technical amendment to bar feeder MPS 08 - additional side loading of the bar feeder, consisting of window roller support: - changed the rear area security bars; - additional construction costs Machine safety The machine is in accordance with the European Machinery Directive designed and built. Taken into account were the major non-european standards. Also in relation to the personal safety of the machine corresponds to the state of first delivery. Through the used hardware and Software components and of the documentation and signage the machine and the operating, maintenance and transportation personnel optimally protected. Other safety features due to regional legislation or specific company rules can be considererd. The actual cost will be charged. Export The Chiron CNC machining centers are subject to export control. Is for export outside the European Community Export authorization. Coolant lubrication The machine is designed for standard water soluble emulsion and without top enclosure as described in our brochure. If the coolant mixture is higher than 15 % oil or cutting oil is used the machine has to be total enclosed and an exhaust system has to be installed due to exploding danger. The machine contains different plastics, varnish, resin and glue, which are selected carefully for using coolant and cutting oil. The use of aggressive coolant and additive could cause major damages and machine stops. Contact in any case your coolant supplier before machine set-up and installation. MPS 08 Nr E.doc Seite 6 von

7 Expansion stages of the Fanuc 18 i Insertion of chamfers and radii Tool life monitoring with: Tool placement organization, Sister organization tool High speed skip and macro variables (faster measurement input) DNC / Ethernet Option to send and receive CNC programs Alarm information, tool offsets, Custom macro variables, parameters, and NC DNC (execution of CNC programs via network) Incl. external Ethernet card with 1 port (RJ45, 10Base-TX) and installation. The cabling to the network is not included. Depending on the size of the customer programs if necessary additional memory required. (for machines with Fanuc) Information Export We point out that the CHIRON CNC-machining centres are subject to controls. For the export from the European Union an export license is necessary. Total machine price, as described above Commissioning and Instruction CHIRON Range - final alignment according to CHIRON geometric data sheet - complete check of the machine functions - basic instruction of the operating staff Before commissioning the customer has to provide for: - unload and transport of the machine to the installation place - installation and prealignment of the machine - electric and pneumatic connecting of the machine During start up through CHIRON personnel, the customer assistance together with auxiliary equipment must be available free of charge. MPS 08 Nr E.doc Seite 7 von

8 Following additional work will be invoiced on expense: - try out and production of customer workpieces - try out of customer fixtures - additional training exceeding basic instruction - any effort caused by customer failing to meet provisions listed above MPS 08 Nr E.doc Seite 8 von Packing and loading (One-way packing for transport by truck) Warranty 3 months on parts excluding wear parts Documentation and machine marks Operating manuals, programming and operating manuals 1-fold on CD-ROM Please refer to the manufacturer s instructions for each component. Main circuit Power supply 400/230 V + 6%/-10% - 50 Hz/N/PE Neutral line: loadable Air pressure supply min. 6 bar, ± 1 bar Room temperature: max. 40 Delivery time: after arrangement, intermediate resale reserve Delivery ex works, packing excluded Payment 30% by order 30% by pre-acceptance by CMS 40% before delivery each net Machine colour two-components-structure varnish 3 colours window grey acc. to RAL 7040 grey white acc. to RAL 9002 basalt grey acc. to RAL 7012 Transport insurance to be covered by customer