ALMAC CU 1007R. 3- to 5-axis machining centre ultra-precis

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1 ALMAC CU 1007R 3- to 5-axis machining centre ultra-precis

2 CU 1007R TYPES OF APPLICATION Main plates and bridges Small movement components Dials and cases 2 ALMAC CU 1007R

3 CU 1007R ADVANTAGES Fanuc CNC control panel Broches t / min ISO-25 ou t / min HSK-A32 12-, 20-, 30- or 48-tool changer Numerous clamping and automation solutions Small footprint ALMAC CU 1007R 3

4 CU 1007R Precision and performance The robust self-supporting cast iron structure ensures excellent rigidity, which is essential for very high-precision machining. The axes of the CU 1007R may be equipped with optional glass scales for 1 / 10 µm precision. Ideal for ultra-precise machining. Powerful, high-performance milling spindles Compact With a footprint of just 2.5 m 2, the ALMAC CU 1007R machining centre lives up to its name : «the smallest of the biggest». (up to 40,000 rpm) with heat regulation. 4 ALMAC CU 1007R

5 ADVANTAGES Specifications X, Y, Z stroke : 290x140x230 mm Rapid feed : Feed : Tool changer : Tool interface : Spindles : 16 m / min 0-8 m / min 12 / 20 / 30 / 48 positions ISO-25 / HSK-A rpm rpm CNC (standard) : Dimensions : (no peripherals) Fanuc 0iMD 1420 x 1430 x 2210 mm...and versatile The CU 1007R can be configured to suit your needs, and is available in numerous versions (3, 4 or 5 simultaneous axes and a 4.5 axis version) : 4 standard configurations to which we can add a wide range of spindles ; from the single-spindle HF 30,000 rpm to the circular graining multi-spindle versions, and also including engine-turning solutions. The machining centre is also available with a range of automation solutions, such as Pick and Place integrated in the machining area, the 6-axis loading/unloading robot or the «mirror» version to create a versatile and flexible solution. A wide range of ISO-25 or HSK-A32 tool changers, from 12 to 48 tools. ALMAC CU 1007R 5

6 MECHANICAL CONCEPT The CU 1007R includes X and Y slides mounted on prestressed rails and ballscrews. The vertical axis is formed of a solid cast iron prism on which a rectangular sleeve slides, guided by rails and also moved by ballscrews. All drives are operated by AC motors with digital servos. Rigid and highly stable thanks to its self-supporting cast iron in the mechanically welded frame, the ALMAC CU 1007R machining centre produces an excellent finish on machined parts. The slides become ultra-precise when equipped with glass scales. This results in circular deviation of less than a micron (ISO 230-4). Circular deviation measurement : Gxy < 1 µm Y Z Longitudinal stroke : Transverse stroke : Vertical stroke : B and C axis : X = 290 mm Y = 140 mm Z = 230 mm With 4-, 4.5- or 5-axis divider X C B 6 ALMAC CU 1007R

7 NUMERICAL CONTROL NUMERICAL CONTROL Simple, efficient numerical control The Fanuc 0iMD numerical control system enables optimal management up to 4 simultaneous axes. 5 simultaneous axis management can be selected as an option for more complex machining operations (Fanuc 31iB5). The most scalable CNC system enables optimised machine performance while simplifying the job of the «programmers». Options: Rigid tapping Al control contour mode II (200 blocks) Nano-smoothing Sister tool management Large diameter tool management Intelligent energy management (ECO-PACK) Data server and Ethernet FANUC CNC 0iMD 31iB 31ib-5 Max. number of simultaneous axes Dual-channel No Yes Yes programming Energy saving With the ECO-PACK and ECO-PACK PLUS options, the CU 1007R has an intelligent standby mode which enables it to substantially reduce energy waste (75% to 100% depending on the option) by automatically powering off any energy-consuming components when the machine has finished its production cycle. With the ECO-PACK PLUS option, the CU 1007R also features a programmable automatic preheating mode. ALMAC CU 1007R 7

8 SPINDLE 40,000 rpm high-frequency spindle High-performance spindles CU 1007R machining centres are equipped with ultra-precise machining spindles. The machine may also be fitted with a 40,000 rpm high-frequency spindle with an HSK-A32 tool interface. Speed (rpm) 30,000 40,000 Spindle type High frequency High frequency Power S1 (kw) Power (kw) 3.0 (S3) 5.8 (S6) Tool Holder ISO-25 HSK-A32 Lubrication Air/oil Air / oil Clamping / locking - Option Encoder - Option 8 ALMAC CU 1007R

9 TOOL LOADER Tool change ISO tool magazine Tool magazine The CU 1007R machining equipment can be fitted with an optional ISO-25 or HSK-A32 tool changer with 12, 20, 30 or 48 positions. ALMAC CU 1007R 9

10 CLAMPING SOLUTIONS TAILORED TO REQUIREMENTS 3-axis clamping solutions Standard 3-axis clamping, with or without special functions (e.g. vacuum) 2- or 4-position transfer table Transfer arm with 3R system pallets 5-axis clamping solutions 4.5-axis clamping developed specially for main plate machining. Lehmann 4- or 5-axis clamping for machining in 4.5 or 5 simultaneous axes. 10 ALMAC CU 1007R

11 OPTIONS AND PERIPHERALS Oil filtration and swarf removal system CU 1007R machines are equipped with a swarf / oil separation tray which can be accompanied by a cooling system with a heat exchanger or refrigeration unit. Tool measurement The BLUM Z-Nano tool measurement system enhances the reliability of the CU 1007R and guarantees ultra-high-quality machined parts. Other measurement systems are also available. Oil mist extractor For customers without a central oil mist treatment unit, we offer compact purifiers to treat the vapour and smoke produced during the machining process using cutting oil. Several systems are available. ALMAC CU 1007R 11

12 AUTOMATION Pick and Place automation system This system enables machined workpieces to be automatically unloaded / loaded in a storage magazine. This internal automation solution is economical and allows the footprint to be kept to a minimum. Fitting for machining Gripper arm Workpiece magazine Operation automation The integration of a high-performance 6-axis robot provides the CU 1007R with unbeatable autonomy of movement: loading, unloading, palletising, deburring, buffing, turning over and reloading the machining unit, with a precision of ± 0.03 mm. An upgradeable machine The first and only machining centre which can adapt and evolve in line with various production requirements : a standard machine a machining centre + a loading / unloading system a machining centre + a loading / unloading system + a mirror machining centre 12 ALMAC CU 1007R

13 SPECIALISATIONS The machining centre that does it all The CU 1007R is available in numerous versions to meet machining requirements across a range of industries, including eyeglass manufacturer, orthodontics, watchmaking and other sectors producing small precision parts. Special configurations enable the CU 1007R to carry out a wide range of operations, including circular graining, diamond polishing, engraving and engine-turning. Block of 6 pneumatic circular graining spindles. Standardised pallet clamping and rod regrinding system. Circular graining version The «circular graining» version of the CU 1007R has 2 to 6 vertical spindles equipped with a CRATEX filling system. Automatic Z-axis reference reading is used to determine the length of the rods. The CU 1007R also has a rod regrinding system which uses an abrasive belt with an automatic feed. ALMAC CU 1007R 13

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15 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS AXES AND TABLES Axes 3 to 5 simultaneous axes Strokes X / Y / Z mm 290 / 140 / 230 Feed Rapid m / min 16 Work m / min 0 to 8 Out-of-roundness (with optional glass scale) µm <1 Numerical control Control type Fanuc OiMD Simultaneous axes 4 CN option Fanuc 31iB control Dual-channel programming Fanuc 31iB-5 control 5 simultaneous axes Rigid tapping AICC-2 Nano-smoothing ECO-PACK ECO-PACK PLUS Sister tool management Large diameter tool management 30,000 rpm HF spindle Speed rpm 30,000 Diameter mm 80 Power S1 kw 2.0 Power S3 kw 3.0 Tool holder ISO-25 40,000 rpm HF spindle Speed rpm 40,000 Diameter mm 100 Power S1 kw 4.5 Power S6 kw 5.8 Tool holder HSK-A32 Tool changer 12-tool changer Pick and place ISO-25 / HSK-A32 20-tool changer Pick and place ISO-25 / HSK-A32 30-tool changer Rotary ISO-25 / HSK-A32 48-tool changer Rotary ISO-25 / HSK-A32 General specifications Depth (no peripherals) mm 1,420 Width (no peripherals) mm 1,430 Height (no peripherals) mm 2,210 Weight Kg 2,000 Installed power kva 10 Voltage V 3 x 400 (50 Hz) Pneumatic pressure bar 6 Options Tool measuring system Blum Z-Nano, Renishaw TS27-R Workpiece measuring system Renishaw OMP40 Axis measuring system Heidenhain glass scale µm 1 / 10 Filtration/lubrication system compact paper belt filter with heat exchanger paper belt filter with cooler Oil mist extraction Several models available Fire protection system ALMAC CU 1007R 15

16 ALMAC SA 39, Bd des Eplatures CH La Chaux-de-Fonds Tél. +41 (0) Fax +41 (0) [email protected] TORNOS SA Rue Industrielle 111 CH Moutier Tél. +41 (0) Fax +41 (0) [email protected] TORNOS TECHNOLOGIES DEUTSCHLAND GmbH Karlsruher Str. 38 D Pforzheim Tél. +49 (0)7231 / Fax +49 (0)7231 / [email protected] TORNOS TECHNOLOGIES FRANCE Boîte postale 330 St-Pierre en Faucigny F La Roche s / Foron Cedex Tél. +33 (0) Fax +33 (0) [email protected] TORNOS TECHNOLOGIES IBÉRICA Pol. Ind. El Congost Avda. St Julià, 206 Nave 8 E Granollers Tél Fax [email protected] TORNOS TECHNOLOGIES ITALIA SRL Via Cesare Pavese 21 I Opera / MI Tél Fax [email protected] TORNOS TECHNOLOGIES UK LTD Tornos House Whitwick Business Park Coalville UK - Leicestershire LE67 4JQ Tél. +44 (0) Fax +44 (0) [email protected] TORNOS TECHNOLOGIES POLAND Sp. z o.o. Ul. Spółdzielcza Kąty Wrocławskie Poland Tél Fax [email protected] TORNOS TECHNOLOGIES US CORPORATION US - Lombard, IL Tél Fax [email protected] TORNOS BEIJING OFFICE Rm.1706, Tower A Dongyu Office Building Jia #1 Shuguang Xili Chaoyang District CN - Beijing Tél Fax [email protected] TORNOS TECHNOLOGIES (Shanghai) LTD Hui Feng Creativity Garden Feng Yu Building, 1-2F No. 239, Xitai Rd, Xu Hui District CN - Shanghai Tél Fax [email protected] TORNOS SA THAILAND REPRESENTATIVE OFFICE 7th Floor, 19, Bangna -Trad Soi 34, Bangna -Trad KM. 3 Road. Bangna, Bangkok, Thailand Tél Fax [email protected] TORNOS TECHNOLOGIES ASIA LTD MALAYSIA REPRESENTATIVE OFFICE No , Ground Floor & , First Floor, One Terrace Plus, Tingkat Mahsuri 4, Bayan Lepas, PENANG, MALAYSIA Tél / Fax [email protected] Conforms to the European CE / CEM Safety Standards This document is based on information available at the time of publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware and software, nor to provide for every possible contingency in connection with installation, operation and maintenance. TORNOS SA assumes no obligation of notice to holders of this document with respect to changes subsequently made. TORNOS SA makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency or usefulness of the information contained herein. No warranties of merchantability nor fitness for purpose shall apply. Edition February 2015 Tornos 2015, all rights reserved mt