StarChip 400. StarChip 400. More productive, more cost-effective - the Inclined Bed Lathe StarChip. CNC Inclined Bed Lathe.

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1 CNC Inclined Bed Lathe More productive, more cost-effective - the Inclined Bed Lathe StarChip Center width 550 mm Turning diameter over bed (max) 360 mm Speed range min -1 8-station tool turret Extensive standard equipment

2 Powerful and dynamic, including extensive standard equipment package Mono-block cast frame with inclined bed construction combines inherent rigidity with product-specific design High rigidity, superior resistance and long life ensure high-precision for linear guide on all axes Rapid feeds up to mm/min All axes are driven by Fanuc servo-motors for maximum reliability and torque description

3 Wide support area with precision linear guides on both axes Heavy box-ways for hydraulic tailstock description

4 Direct drive and torsion-free, large preloaded ball screws with dual- Automatic central lubrication, coolant system and chain conveyors preloaded spindle nuts ensure long-term accuracy extend intervals between maintenance and reduce down-times Wide, heavily ribbed headstock is designed for high spindle loads Fanuc 0i-Mate TD with Manual Guide 0i scores with high reliability Powerful 15 kw motor supplies ample power reserves for heavy-duty and easy operation machining Including electronic hand-wheel for quick set-up and positioning Increased productivity: fast, bi-directional positioning of 8-station tool Easy data-transfers via USB and RS 232 ports turret, hydraulic 3-jaw chuck with foot switch, and hydraulic tailstock Attractive options: C axis and 12-station VDI tool turret with driven tools expand the performance spectrum by allowing cost-effective complete machining of complex parts description Tailstock is manually positioned on wide box-ways and operated hydraulically High spindle speed range with high stability and precision linear guides for powerful chip removal

5 Specifications Fanuc Oi-Mate TD Siemens 828D Standard Equipment specifications Working area Center width 550 mm In-gap diameter 400 mm Turning diameter over bed (max) 360 mm Turning diameter over support (max) 270 mm Travel X- / Z-axis 230 / 550 mm Headstock Speed range rpm rpm Spindle mount ISO A2-6 Lathe chuck diameter 210 mm Spindle bore (spindle bore inside chuck) 55 / 44 mm Feed Rapid feed X- / Z-axis / mm/min Tool Carrier Number of tool stations 8 Tool shank dimensions 25 x 25 mm Boring bar holder diameter 40 mm Driven Tools (optional) Number of driven tools 12 Speed range of driven tools 5000 rpm Torque of driven tools 17 Nm Tailstock Tailstock taper MK 5 Tailstock quill diam. / -stroke 75 / 80 mm Accuracy Positioning accuracy X- / Z-axis ± 0,008 mm Repeatability X- / Z-axis ± 0,004 mm Drive Capacities Main motor rating (cont./30 min) 11 / 15 kw 9 / 13 kw Motor rating X / Z axis 1,8 kw Total connected load 15 kva Dimensions / Weight Overall dimensions (LxWxH) 3300 x 1700 x 1700 mm Weight 5000 kg Part No Fanuc 0i-Mate TD control with Manual Guide 0i or Siemens 828 D with programguide and ShopTurn - Electronic hand-wheel - Chip conveyor - Hydraulic 8-station tool turret - Hydraulic tailstock - Hydraulic 3-jaw chuck (210 mm diam.) - Totally enclosed workspace - Chip collector tray - Foot switch for collet chuck - Steady center (MT 5) - Coolant system - Automatic central lubrication - Ethernet and USB ports - Work lamp - Machine feet - Mounting bolts - Operating tools - Operating manual and programming instructions Option Part No. - Axial drill and cutter head according to VDI DIN 5480 (for ER20 collets) Radial drill and cutter head according to VDI DIN 5480 (for ER20 collets) ER20 collet set C-axis headstock station tool turret VDI 30 (16 mm shank) for driven tools, including control upgrade (Fanuc 0i TD) Training - Free 1-day training in Wasbek - Incl. accommodations for 1 night in our guest house

6 CNC control Fanuc 0i-Mate TD CNC Control Fanuc 0i-Mate TD with Manual Guide 0i High Performance for Excellent Productivity Easy creation of complex contours Advanced fixed cycles, graphical support G and M code programming help ISO CODE programming assistant DIN/ISO programming Graphic simulation for reliable control of NC programs High compatibility with existing Fanuc CNC programs We provide prompt and proficient support, where and when you need it. A wealth of world-class functions provided by the Basis CNC for maximum productivity: Port for storage cards, programming storage expansions Advanced help function and alarm/operating archive High-performance digital servo system on all axes 64 tool compensation pairs Optional free M Codes Tool life-cycle management: The tools can be subdivided in groups. Optional relay outputs Life times and tool numbers for each group that are stored in the NC RS-232 port control can be shown in an easy to read table format. Multiple languages Constant cutting speed User-friendly graphic display for visual review of parts program Process time display and parts counter

7 CNC control Siemens 828D CNC Control Siemens Sinumerik 828D The expert for demanding turning operations Robust hardware architecture with smart control algorithms and world-class drive and motor technology ensure superior dynamics and precision during machining. Intuitive SINUMERIK Operate user interface for efficient machine operation. With its impressive performance, the SINUMERIK 828D masters every challenge on standardized lathes. Complemented by a solution package for IT integration. Highlights Compact, robust, maintenance-free control panel-based CNC Comfortable program and parameter input via QWERTY keyboard Calculations are performed with 80-Bit NanoFP accuracy Smart kinematic transformations for milling and drilling operations on workpiece facings and circumferential surfaces Interactive input with animated elements Program manager for easy data handling Smart JOG mode simplifies setup operations Simple and clear tool management function ProgramGUIDE for shortest machining times in large series productions ShopTurn work step programming ensures shortest programming times for small batch and single part production CNC simulation to ensure maximum process safety Comprehensive spectrum of technology cycles - including residual material recognition and process measurements Optimization by the push of a button with Auto Servo Tuning (AST) Easy Message allows process monitoring by SMS via your cellphone to ensure maximum availability Onboard maintenance scheduler simplifies scheduling and execution of periodic maintenance tasks SINUMERIK Operate user interface, available in more than 23 languages

8 CNC Performance Data CNC control Siemens 828D Configuration SINAMICS S120 Combi Drive, S120 Booksize Additional CNC user storage on CF card/ USB-stick Current/rpm clock per min, 125 / 62,5 μs e.g., for high-speed spindles Display size (TFT color monitors) 10,4 PLC adaptive controller S7-200-based Axis Features Force Control for movement to fixed stop Jerk-limited acceleration Dynamic feed-forward control Drive-integrated dynamic servo control Interpolations Axis interpolation for up to 4 Straight line, circular, helical, splines, polynomial, involute Transformations TRANSMIT facing/circumferential transformation Multi-sided machining (3+2 axis machining) SINUMERIK Synchronous Architecture Motion synchronization actions ASUP asynchronous sub-routines Compensations Compensation for measuring system and spindle lead (bidirectional) Temperature compensation, slack compensation Additional compensations (cogging effect, etc.) Tools/Tool Management Control of quantity/tool life and management of associated tools CNC Operation SINUMERIK Operate Animated elements SinuTrain training and offline programming tool CNC Programming SINUMERIK CNC programming language with high-level language elements Online ISO dialect interpreter programguide (technology cycle support) Technology cycles for drilling, milling and turning Cycles for process measurements (with cycle support) (calibration of scanning probe, workpiece measurement, tool measurement) ShopMill/ShopTurn work step programming 3D CNC simulation for turning/milling Other machining performance-enhancing features (residual material recognition, multiple setup, contour processor, etc.) Onboard Optimization and Diagnostics Context-sensitive onboard help system Onboard servo and drive optimization (AST) Onboard signal, bus, and network diagnostics IT Integration Standard data transfer SINUMERIK Integrate (Access MyMachine) Safety Features SINUMERIK Safety Integrated (drive-based) Open User Interface SINUMERIK Integrate Run MyScreens (OA EasyScreen) SINUMERIK Ctrl-Energy Ctrl-E Analysis (determination of machine energy consumption Ctrl-E Profile (machine energy management during idle times) Automatic reactive current compensation (with Active Line Module) Automatic flow reduction for asynchronous spindle motors RS232C/CF card/usb/ Ethernet KNUTH Werkzeugmaschinen GmbH Schmalenbrook 14 D Wasbek Tel / 6090 Fax / info@knuth.de