Product Guide SaraDrill

Product Guide SaraDrill

SARADRILL / A QUICK GUIDE Drilling from solid - a proven technology to drill large diameter holes on low horse power machines. Drilling from 49mm to 270mm diameter holes from solid material. Recommended maximum boring depths 20 x diameter. Internal coolant supply standard. Large diameter bores machined with 50% less machine power, reduced machining forces on machine drive and spindle. Short, curled chips originated by roughing and finishing blade avoiding reciprocating tool actions. Ensuring free egress of the chips when drilling vertically. Low cost for replacement of blades and centre drills. No pre-centering or counterboring. Tool length easily changeable by using extension bars of either 150mm or 0mm lengths.

SARADRILL / IN DETAIL The SARADRILL is a universal tool for drilling from the solid on low HP machines. The centre drill also acts as a support to the boring head, enabling the SARADRILL to be used effectively on radial drilling machines. The difference height of the two blades and the toothed shape of the roughing blade, ensures the cutting load is equal (symmetrical) on both blades. This ensures a very quiet cutting process, an accurate hole and a high degree of surface finish. The chipbreaker geometery of the cutting blades produces on all aterials, except austenitic alloys, small, round chips which emerge from the entrance of the drilled hole. Chip removal systems, even on extremely deep hole drilling, are not necessary so that SARADRILL can be used on CNC turning machines and machining centres. The SARADRILL is supplied with an internal coolant supply. For stationary applications, for instance, on lathes, the coolant is supplied via the connection plug. On horizontal boring or milling machines when the SARADRILL is rotating, the coolant inductor must be used. When drilling deep holes, particularly on horizontal machines, the SARADRILL is fitted with guides mounted in the boring head. The guides prevent chatter at the end of a through hole boring operation. The guides cannot be used with the SARDRILL types A! and A2 (for diameters from 49mm to 65mm). The excellent centering, guiding and supporting of the SARADRILL by the centre drill, ensures the axial geometery of drilled holes is held within very close tolerances. Thus long holes can be drilled from opposite ends without any detrimental join in the centre of the hole.

SARADRILL / COOLANT Never use SARADRILL without coolant. A high quality emulsion will ensure excellent results and economical edge life. An internal supply through the SARADRILL is fed directly to the cutting edges of the centre drill and the blades. Direct delivery of the cutting coolant to the machining area is critical when drilling horizontally. When drilling vertically, normal delivery of the cutting coolant into the drilled hole is generally satisfactory. Direct delivery to the cutting edges, will always have advantages.

SARADRILL / SIZES & INCREMENTS Saradrill Type A1 A2 B80 C100 D120 E150 F180 G210 H240 I270 Capacity 49-55 55-65 65-80 80-100 100-120 120-150 150-180 180-210 210-240 240-270 Blade size available in increments of: 1mm 1mm 1mm 1mm 1mm 5mm 5mm 10mm 10mm 10mm

SARADRILL / BORING HEADS & BARS 5040011 5040012 5040013 5040014 Style 49-55 Working Range 55-65 65-80 80-100 5040015 5040016 100-120 120-150 5040017 5040018 5040019 5040020 150-180 180-210 210-240 240-270 5041202 5041203 5041204 5041205 A1/A2 Boring Head 4 Morse Taper 4 4 5 5041206 5041207 5 5 5041208 5041209 5041210 5 6 6 BORING HEADS BORING BARS L1 158 L2 158 158 192 192 192 192 267 267 L3 40 40 29 D 35 38 45 55 65 75 85 95

SARADRILL / EXTENSION BARS, TC GUIDES, CENTRE DRILLS & COOLANT RINGS EXTENSION BARS TC GUIDES L1 = 150mm L1 = 0mm Style D Working Range Style 5040152 50402 A1/A2 29 5048001-26 65-70 5040153 50403 35 5048001-70-80 5040154 50404 38 5048002 80-100 5040155 50405 45 5048003 100-120 5040156 50406 55 5048004 120-150 5040157 50407 65 5048005 150-180 5040158 50408 75 5048006 180-210 5040159 50409 85 5048007 210-240 5040160 5040310 95 5048008 240-270 CENTRE DRILLS 5046012 5046020 Style - - Dia 12 20 Working Range 49-120 120-270 COOLANT RINGS 5046001 5046002 Style - - Morse Taper 4 5 Working Range 49-100 100-210 5046003-6 210-270

SARADRILL / BLADES (Supplied in pairs, roughing & finishing) BLADES FOR SARADRILL 5042049 5042050 5042051 5042052 5042053 5042054 5042055 5042055 5042056 5042057 5042058 5042059 5042060 5042061 5042062 5042063 5042064 5042065 Diameter 49 50 51 52 53 54 55 55 56 57 58 59 60 61 62 63 64 65 To Suit 5042065 65 5042066 5042067 66 67

SARADRILL / BLADES (Supplied in pairs, roughing & finishing) BLADES FOR SARADRILL 5042068 5042069 5042070 5042071 5042072 5042073 5042074 5042075 5042076 5042077 5042078 5042079 5042080 5042080 5042081 5042082 5042083 5042084 Diameter 68 69 70 71 72 73 74 75 76 77 78 79 80 80 81 82 83 84 To Suit 5042085 85 5042086 5042087 86 87 BLADES FOR SARADRILL 5042089 5042090 5042091 5042092 5042093 5042094 5042095 5042096 5042097 5042098 5042099 5042100 5042100 5042101 5042102 5042103 5042104 5042105 Diameter 89 90 91 92 93 94 95 96 97 98 99 100 100 101 102 103 104 105 To Suit 5042106 106 5042107 5042108 107 108

SARADRILL / BLADES (Supplied in pairs, roughing & finishing) BLADES FOR SARADRILL 5042109 5042110 5042111 5042112 5042113 5042114 5042115 5042116 5042117 5042118 5042119 5042120D 5042120E 5042125 50421 5042135 5042140 5042145 Diameter 109 110 111 112 113 114 115 116 117 118 119 120 120 125 1 135 140 145 To Suit 5042150E 150 5042150F 5042155 150 155 BLADES FOR SARADRILL 5042160 5042165 5042170 5042175 5042180 5042180 5042190 5042 5042210 5042210 5042220 50422 5042240 5042240 5042250 5042260 5042270 Diameter 160 165 170 175 180 180 190 210 210 220 2 240 240 250 260 270 To Suit