CAT AVR V2.3. Instruction Manual. Voltage regulator for generators. March 2008

Similar documents
Automatic Voltage Regulator User s Manual

R438 A.V.R. Installation and maintenance R 438. This manual is to be given to. the end user T10. Armature 6- Field X2 Z1 X1 Z2 E+ E- 0V

SX460. Generator Automatic Voltage Regulator Operation Manual

R448 & R448 V50 A.V.R.

Analog Servo Drive 25A8

RISH EM 3490 DS Dual Source Energy Meter RISH EM 3490 DS. Application : Product Features:

DUAL%CHANNEL BROADBAND%LINEAR%AMPLIFIER Model&A800D

INTEGRATED CIRCUITS DATA SHEET. TDA7000 FM radio circuit. Product specification File under Integrated Circuits, IC01

CHAPTER 5 PHOTOVOLTAIC SYSTEM DESIGN

ABB Drives. User s Manual. Pulse Encoder Interface Module RTAC-01

Installation manual. Generator Paralleling Controller GPC multi-line C

1115 4G SERIES GOVERNOR ma ANALOGUE DIGITAL SPEED SETTING

FAULT FINDING MANUAL For Self Excited and Separately Excited Generators

RISH CON - Hz. Salient Features : Application : Product Features: FREQUENCY TRANSDUCER

FAULT FINDING MANUAL. For Stamford AC Generators

Kit Watt Audio Amplifier

Three-phase Asymmetry and Phase-sequence Phase-loss Relay K8AB-PA

Application Note TMA Series

Documentation for. KL2602 and KL2622. Two-channel Relay Output Terminals for 230 V AC / 30 V DC. Version: 1.4 Date:

Power Supplies 3. SDN-P DIN Rail Series

LG Air Conditioning Multi F(DX) Fault Codes Sheet. Multi Split Units

Inductive Sensors Single or Dual Loop Detectors Type LD with teach-in

RM17TE V AC. Main. Product or component type. Product specific application. Relay monitored parameters 250 V DC 5 A DC

VEO. V4PF480Y/277VSYTK02 Art.Nr.: V4PF480Y/277VSYTK02P Art.Nr.: TECHNICAL DATA

Series AMEPR30-AZ up to 2.5A AC-DC / DC-DC LED Driver / Converter

Line Reactors and AC Drives

VOLTAGE REGULATOR AND PARALLEL OPERATION

Digital Energy ITI. Instrument Transformer Basic Technical Information and Application

TECHNICAL DATASHEET #TD1404AX PWM CONTROLLED SOLENOID DRIVER

POWER SUPPLY MODEL XP-15. Instruction Manual ELENCO

Type: EASY719 DC RC Article No.: Ordering information Relay outputs Quantity 6 Power supply V DC 24 V DC. Description

Power Supplies. 1.0 Power Supply Basics. Module

TIG INVERTER INSTRUCTION MANUAL

DS 600. A contact free flux gate based current measurement sensor 600A rms

The table below lists the symbols used on the Clamp and/or in this manual. Important Information. See manual.

RADIANT PLASMA 4700 Plasma Spark Generator

Contents. Document information

A.V.R. R250. Installation and maintenance R250 0V E+ E- VOLT STAB FREQ. & L.A.M. CONFIG. 50Hz. 47.5Hz. 57Hz LAM 1 13% 2 25% OFF LAM OFF 9

R22. K Control. Indoor Unit. Nomenclature. Compatibility PL H 3 G K H B. Unit style Heat Pump Horse Power

Current valve. for AC 24 V pulse/pause control of electrical loads up to 30 kw

Charge Regulator SCR 12 Marine

IO-RM3 3-Stage Relay Module

38 Series - Relay interface modules A

EE-SPY801/802. Photomicrosensors for detecting wafer-carrier mounting. Wafer-carrier Mounting Photomicrosensors. Ordering Information.

ABB 1 NEW. Three-phase monitoring relay for grid feeding CM-UFS.1. Data sheet. Features. Approvals. Marks. Order data. Order data - Accessories

KBIC Solid State SCR DC Motor Speed Controls See table 2 page 4 for KBIC models covered by this manual

MINI MCR-SL-R-UI(-SP)

Bulletin 150 Smart Motor Controllers SMC-3 Smart Motor Controller

Process modules Digital input PMI for 24 V DC inputs for 120 V AC inputs

DRM75A 230V 20/100A DIN rail single phase two wire energy meter

RM35UA13MW. range V. Main. Product or component type. Relay monitored parameters

Type SA-1 Generator Differential Relay

EE-SX91. Meeting Customer Needs with Compact Sensors that Mount with M3 Screws

Smart DeviceNet Remote I/O Terminals

Electronic timer CT-AHD.12 OFF-delayed with 1 c/o (SPDT) contact

650W Single Output Power Supply 15V 24V. 27V 48V Rated Current. 0 ~ 100A 0 ~ 50A 0 ~ 40A 0 ~ 27A 0 ~ 24A 0 ~ 13.6A Rated Power

CQM1-SF200/CS1W-SF200

User s Manual Before using the inverter, you need to read and save the safety instructions.

max 6f / computer max

1000W Single Output Power Supply 15V 24V. Protection type: Total Power limit, Latch-style (Recovery after reset AC power ON or inhibit)

R450 T DETECT. 3 PH 3 PH. SENSING 7000 / 8000 RAPIDE FAST RAPIDE VOLTAGE 80V ~ 320V SHUNT / AREP SERIES PMG NORMAL NORMAL NORMAL NORMAL 5000 / 6000

Generator Stator Protection, under/over voltage, under /over frequency and unbalanced loading. Ramandeep Kaur Aujla S.NO

0.8 U N /0.5 U N 0.8 U N /0.5 U N 0.8 U N /0.5 U N 0.2 U N /0.1 U N 0.2 U N /0.1 U N 0.2 U N /0.1 U N

DC/DC power modules basics

48 SERIES Relay interface modules 10 A

CMR Series Isolated 0.75W Single and Dual Output Isolated DC/DC Converters

DALI RC BASIC SO. Control unit Operating instructions

Research RF Sputtering Packages

Step Voltage Regulators

40 Series - Miniature PCB/Plug-in relays A. Features

Instruction Manual MSC710 MSC710-U MSC710-I

CONNECTOR AMPLIFIER FOR PROPORTIONAL VALVES (4-20 ma Input Version)

MEGGER Insulation & Low Resistance Tester

38 Series - Relay interface modules A

MTE SERIES RLW. World REACTORS USER MANUAL PART NO. INSTR 030 REL MTE Corporation

Instruction Manual PFE300S 500S SERIES. TDK-Lambda PFE300S 500S Series INSTRUCTION MANUAL

victron energie USER MANUAL GEBRUIKSAANWIJZING GEBRAUCHSANWEISUNG Victron Atlas 12/850

A Practical Guide to Dielectric Testing

Safety technique. Emergency stop module BO 5988 safemaster

SYSTEM 4C. C R H Electronics Design

Ordering Information. Latching Relay G2AK. Model Number Legend Magnetic Latching Version of G2A Ideal for Sequence Control

Custom Products. Magnetic Components. Vishay Dale.

3FBD DC Motor Drive User Manual

Whale 3. User Manual and Installation Guide. DC Servo drive. Contents. 1. Safety, policy and warranty Safety notes Policy Warranty.

Incremental Rotary Encoder E6B2

Modular I/O System Analog and Digital Interface Modules

Installation and safety instructions for AC/DC built-in devices

Telefon (+45) Telefax (+45) Installation and operating manual

Your Advantages For safety application up to PL e / Cat. 4 e.g. SIL 3 Manual or automatic start * see variants. Applications.

Manual Ranging MultiMeter

IDEAL INDUSTRIES, INC. TECHNICAL MANUAL MODELS:

Surface Mount Multilayer Ceramic Chip Capacitor Solutions for High Voltage Applications

Welcome to Linear Controls Quarterly Training

Duct Humidity Transmitter

Service Information CALIBRATION PROCEDURE AND TROUBLESHOOTING FOR LINEAR GOVERNOR CONTROLLERS NOTE

AC-DC Single Output Power Module

650W Single Output Power Supply

Guidance for upgrading to GB (IEC : 2005, MOD)

14. Troubleshooting Guide

Thermistor motor protection

Transcription:

CAT AVR V2.3 Voltage regulator for generators March 2008 Instruction Manual

Warnings WARNING The system should not be installed, operated, serviced or modified except by qualified personnel who understand the danger of electric shock hazards and have read and understood the user instructions. WARNING Never work on a LIVE generator. Unless there is another person present who can switch of the power supply or stop the engine WARNING Dangerous voltages are present at the voltage regulator board. Accidental contact with live conductors could result in serious electrical shock or electrocution. Disconnect the power source before making repairs, connecting test instruments, or removing or making connections to the voltage regulator or generator. WARNING Due to liability reasons, EMRI products may not be used, applied or commissioned in equipment residing under law of the United States of America or Canada. Neither may EMRI products be applied or commissioned by any person residing under law of the United States of America or Canada. ELECTRICAL HAZARDOUS VOLTAGES DANGEROUS DO NOT OPERATE WHEN NOT FAMILIAR WITH GENERATORS The manual does not cover all technical details of the product. Specifications may be modified by the manufacturer without notice. For further information, the manufacturer should be contacted. Version : 14-9-2005 11:12:00 Page 2 of 23

Introduction This manual contains instructions for installing, operating and maintaining the EMRI CAT automatic voltage regulator (AVR). The CAT AVR replaces the following AVR s: 240VSE-6130 240VPM-3820 480VPM-3819 VR6 It is not possible to use an original booster kit in combination with an EMRI CAT AVR. Contact EMRI for further information and solutions. Absolute maximum ratings Symbol Parameter Condition Min. Max. Unit U U, U V, U W Voltage sensing input < 30 s. - 500 V AC I F1+, I F2- AVR field current 10 A DC U 28 U 29 U 30 Supply input 2 phases connected 3 phases connected 20 20 270 240 R field Field resistance @ 150 V uh (rms) @ 230 V uh, (rms) 4 7 - - T AMB Operating ambient non condensing 0 +70 ºC temperature T STG Storage temperature non condensing -20 +105 ºC FUSE Fuse rating Ultra rapid 10 A V V Version : 14-9-2005 11:12:00 Page 3 of 23

AVR Layout The AVR is protected from environmental influences by a PUR coating. A prefabricated link is provided for header terminals 3-4. 2 3 4 5 6 7 8 9 Status Dipswitch on dip Power Level Gain Current Header Dipswitch: 1 Off = 200V/240V Voltage sensing 1 On = 400V/480V Voltage sensing 2 Off = Slow voltage ramp up 2 On = Fast voltage ramp up 3 Off = Frequency trip 47.5Hz 42.5Hz 3 On = Frequency trip 57.5Hz 51Hz 4 Off = Volt per Hertz 4 On = Constant Voltage Fuse 10Aur fine course Header: 1-2: 0.5A CT input (not operational) 3-4: Closed = Self Excite On Open = Self Excite Off LEDs Red on = Underspeed Green on = Power on 20 22 24 26 28 30 F1 F2 CAT AVR 2.1 Firmware: V0.x Hardware: V0.x Nr: 1234 Prod: 0106 Ede NL Version : 14-9-2005 11:12:00 Page 4 of 23

Commissioning information The system should not be installed, operated, serviced or modified except by qualified personnel who understand the danger of electric shock hazards and have read and understood the user instructions. Defects in the generator or AVR may cause consequential loss. Precautions must be taken to prevent this from occurring. Never work on a LIVE generator. Unless there is another person present who can switch of the power supply or stop the prime mover. Dangerous voltages are present at the voltage regulator board. Accidental contact with live conductors could result in serious electrical shock or electrocution. Disconnect the power source before making repairs, connecting test instruments, or removing or making connections to the voltage regulator. The unit should be installed with respect to the environmental specifications as well as the rules mentioned in the General installation information. For safety reasons the voltage LEVEL potentiometers and the GAIN potentiometer are best turned completely counter clockwise in order to start at the lowest possible voltage. As a reference the chart below shows generator voltages for different configurations. Settings Volt per hertz control Constant voltage control 400/480V 200/240V 400/480V 200/240V Frequency sensing sensing sensing sensing 50 Hz 400V 200V 400V 200V 60 Hz 480V 240V 400V 200V The stated voltages can be adjusted by approximately +/-15% with the voltage LEVEL potentiometers. All information drawn up in this manual is valid under the condition that the stator rotary field is clockwise; U V W. Application hints In case of poor exciter stator insulation a supply isolation transformer is recommended. Refer to the application diagrams for the required parts and connection diagrams. In case the voltage of a SE generator remains somewhat unstable at no load conditions it is possible to improve control by decreasing the AVR supply voltage. This is achieved by supplying the AVR from generators tap T0-T8 instead of 20-22. Refer to the application diagrams for the connection diagram. Version : 14-9-2005 11:12:00 Page 5 of 23

AVR dipswitch settings The AVR is equipped with four dipswitches which provide a means of setting different operation specific parameters. These dipswitch settings may not be changed during operation but must be set beforehand. Changes to the settings may only be made when the generator is stopped and the green power led is off. Sensing voltage: dipswitch 1 The AVR is able to control 400/480V or 200/240V at terminals 20, 22, 24. The correct sensing voltage selection is made with dipswitch 1. If dipswitch 1 is ON, the AVR is set to 400/480V sensing. If dipswitch 1 is OFF, the AVR is set to 200/240V sensing. Carefully determine the correct way of connecting the sensing leads to the AVR by looking up the corresponding application diagram. Incorrect installation could lead to hazardous situations and damage to generator and AVR. Ramp up speed: dipswitch 2 The AVR can be set to slow or fast voltage ramp up, selectable with dipswitch 2. If dipswitch 2 is ON, fast voltage ramp up is selected. The generator voltage is ramped to the nominal generator voltage in 5s. If dipswitch 2 is OFF, slow voltage ramp up is selected. The generator voltage is ramped to the nominal generator voltage in 10s. The ramp up speed setting only applies to voltage build up situations, for instance during initial power up situations or after the recovery from a frequency trip. Frequency trip: dipswitch 3 To prevent over excitation situations due to underspeed conditions the AVR provides in a frequency trip protection selectable with dipswitch 3. If dipswitch 3 is ON, the frequency trip is 57,5 Hz. (Only Constant Voltage) If dipswitch 3 is OFF, the frequency trip is 47,5 Hz. (Only Constant Voltage) When the frequency drops below selected underspeed frequency trip for a period longer than 500 ms, the generator voltage will be lowered to 20% of the nominal voltage and the status led will signal continuous red. When Volt per Hertz is selected and the frequency drops below 30Hz, the generator voltage will be decreased to 20% of the nominal voltage and the status led will signal continuous red. The voltage-frequency characteristics for the different control modes are depicted in the following diagrams. Version : 14-9-2005 11:12:00 Page 6 of 23

Volt Per Hertz (VPH) control 120% 100% Voltage level Generator Voltage 20% 30Hz 50Hz 62.5 Hz Generator Frequency Constant Voltage control 120% 100% Voltage level Generator Voltage 20% 47.5Hz Generator Frequency 47.5Hz underspeed trip 120% 100% Voltage level Generator Voltage 20% 57.5Hz Generator Frequency 57.5Hz underspeed trip Version : 14-9-2005 11:12:00 Page 7 of 23

AVR control mode: dipswitch 4 The AVR can be set to two different control modes: Volt per hertz (VPH) or Constant voltage control. When set to VPH control, the AVR adjusts the voltage setpoint proportional to a change in frequency. The increase of the voltage setpoint is limited at 125%, corresponding with a frequency of 62,5Hz. When set to Constant voltage control, the AVR will keep the voltage setpoint at 100% of Unom, irrespective of the frequency. The only exception is during an underspeed condition. Overview dipswitch settings Dipswitch Setting 1 Sensing voltage 2 Ramp up speed 3 Frequency trip 4 AVR control mode On 400/480V Fast (5s.) 57,5Hz Constant voltage Off 200/240V Slow (10s.) 47,5Hz VPH DO NOT CHANGE DIPSWITCH SETTINGS DURING OPERATION Version : 14-9-2005 11:12:00 Page 8 of 23

Green Power LED When the power LED signals green, a supply voltage is present at terminals 26/28/30 and the AVR is operating. Red Status LED The status LED signals red, an underspeed condition is detected. Level potentiometers The AVR is equipped with a course and a fine level adjustment potentiometer. Turning a potentiometer clockwise increases the generator voltage setpoint, turning counter clockwise decreases the generator voltage setpoint. The course potentiometer adjustment range is ±15%, the fine potentiometer adjustment range is ±1%. Gain potentiometer The gain potentiometer provides a means of compensation for engine RPM droop and/or voltage droop under load. The gain can be used to maintain the same voltage under no load and full load conditions when there is a small change in frequency or voltage setpoint as a result of the load. The gain function increases the voltage set point as a function of the of the AVR excitation output. Too high gain settings may lead to instability during parallel operation or excessive voltage levels. Current potentiometer The current potentiometer is for future implementation and not functional. The setpoint has no influence on the AVR s behavior. Version : 14-9-2005 11:12:00 Page 9 of 23

Overview potentiometers Potentiometer Function Level course Generator voltage level (±15%) Level fine Generator voltage level (±1%) Gain Excitation dependant voltage setpoint influence Current not functional ower Level Gain Current fine course 1 Potentiometers Current input header The current input header is for future implementation and not functional. Header terminals 1 & 2 should be left open. Self Excite / PMG header In case the AVR is used to control a self excited generator, header terminals 3 & 4 should be linked. This way, if the supply voltage at terminals 26/28/30 is too low, the AVR uses the generator s residual voltage to flash the exciter field in order to create a sufficient enough supply. During this field flash a small voltage peak occurs at startup, before the AVR starts actual voltage control. When a PMG is used, header terminals 3 & 4 should be left open. Header Header SE Generator PMG Generator Version : 14-9-2005 11:12:00 Page 10 of 23

External voltage adjustment By potentiometer When desirable, the generator voltage setpoint can be adjusted from a remote location by means of a 10 k remote level potentiometer, which must be connected between terminals 6 & 7. In case a remote level potentiometer is fitted, the link between terminals 4 & 7 must be removed. Remote level 10kΩ If fitted, remove link 4-7 2 3 4 5 6 7 8 9 If no remote level potentiometer is fitted, the link between 4 & 7 must be present for normal operation. By external voltage source The voltage source must be isolated and not exceed 3Vdc. Droop - + Remote level Isolated 0-3Vdc 2 3 4 5 6 7 8 9 Version : 14-9-2005 11:12:00 Page 11 of 23

Another configuration used in combination with an external voltage source (e.g. PF controllers) as well is shown in diagram below. Droop 100Ω + - Remote level from PF controller (isolated) 10kΩ 2 3 4 5 6 7 8 9 Terminal 9 is not connected to the AVR internal electronics and can be used to connect several wires together more easily. Version : 14-9-2005 11:12:00 Page 12 of 23

Terminal designation Terminals 2, 3,9 Not connected 8 Not to be used Designation 4,7 Open if an external voltage adjustment potentiometer is installed at terminals 6 & 7 (See application diagrams). Shortened if no external voltage adjustment potentiometer is installed. 5,6 Droopkit input (For paralleling operation only) 22,24,20 Sensing terminals (U, V, W) 26,28,30 Supply terminals. Terminal 28 must always be connected for self excited generators. F1, F2 Field excitation output Header 1 & 2 Not functional, leave open Header 3 & 4 Shortened for self excited generators, open for PMG excited generators. Fuse 10 Ampere Ultra rapid, 6.3 x 32 mm Version : 14-9-2005 11:12:00 Page 13 of 23

General installation information Absolute Maximum Ratings - The Absolute Maximum Ratings are those limits for the device that, if exceeded, will likely damage the device. Exceeding the absolute maximum ratings voids any warranty and/or guarantee. Mounting - Mounting of the product should be done in such a way that the absolute maximum ambient temperature rating of the product will never be exceeded. - Mounting of the product should be done in such a way that maximum cooling (direction of cooling ribs and direction of airflow) is achieved. - Mounting of the product should be done in such a way that no humid air can flow through the product or condensation occurs. - Mounting of the product should be done in such a way that dust or other materials or residue will not remain in or on the product. - Mounting of the product should be done in such a way that the maximum vibration is not exceeded. - Mounting of the product should be done in such a way that personal contact with persons is impossible. Wiring - Diameter size of the wiring should be enough to carry the expected current. Wire insulation should be enough to withstand the expected operating voltages and temperatures. - To improve EMC emission and immunity, care should be taken for the lay out of the wiring. This in respect to all wiring in the installation. - Keep current carrying wires as short as possible. - Keep wires carrying a total sum of zero Ampere close to each other, or in one single cable. E.g. U, V, W or F+ and F-, or Phase and neutral, X1 and X2. - Avoid current carrying conductors next to sensing or control wiring. Especially current controlled by SCR s or PWM controlled transistors. - If sensitive sensing signal cables need to be laid across distance along other cabling, shielded cable is preferred. Keep the shield as long as possible and the wiring outside the shield as short as possible. Do not solder or shrink the shield to a regular wire. Connect the original shield to ground with a as large as possible contact surface. Version : 14-9-2005 11:12:00 Page 14 of 23

Additional installation information - When the product is supplied by means of a transformer, it should never be an autotransformer. Auto-transformers react as voltage sweep up coil and may cause high voltage peaks. - Standard fit capacitors or over-voltage suppressers across F+ and F- or exciter field terminals inside the generator should be removed. - When the product is supplied by means of a transformer, it should be able to carry at least the maximum expected current. Advisable is, to have a transformer which can carry twice the maximum expected current. Inductive loads make voltage sacks and peeks into the secondary voltage of a transformer, from which the device may malfunction. - It is not recommended to apply switches in dc outputs. It is preferred to use switches in the ac supply inputs of devices. In case it is unavoidable to have switches in the dc output of a device, action must be taken to avoid over voltage damage to the device due to contact arcing. Use a voltage suppressor across the output. - It is not recommended to apply switches or fuses in the sensing lines. Defects can cause high voltage situations due to over-excitation. - When using a step down transformer in medium or high voltage generators, the transformer should be three phase (if three phase sensing), and the transformer should be suitable for acting as a sensing transformer. If the transformer is unloaded, connect a resistor to avoid voltage waveform distortion. - The phase relation from the generator to the AVR is important. Also when voltage transformers and/ or current transformers are installed. - When using a step down or insulation transformer in the droop circuit, phase relation from the generator to the AVR is important. - CT s wiring, connected to the AVR should never be grounded. - Always disconnect electronic products, circuits and people before checking the insulation resistance (Megger check). - Due to differences in generators impedance s, EMC behaviour is not predictable. Therefore the commissioner / installer should be aware of proper and correct installation. - Large, highly inductive, exciter stator windings can cause destructive high voltage peaks. Adding a resistor from 10 to 20 times the exciter stator fieldresistance reduces voltage spikes. If necessary, a RC filter can be fitted additionally - Upon problems during commissioning, faulty behaviour or defects in the generator, consult the fault finding manual at our web site - Some advises may be overdone or seem extraordinary, but since the electrical rules are the same everywhere, these advises are given. Version : 14-9-2005 11:12:00 Page 15 of 23

Generator rewinding & repair. Voltage regulator products Application Diagram 380-480 Volt generator 240 Volt Sensing SE Most commonly used Refer to the old AVR for correct sensing voltage 2 3 4 5 6 7 8 9 Dipswitch Level Gain Current Header on dip Status Power fine course Header: 1-2: 0.5A CT input (not operational) 3-4: Closed = Self Excite On Open = Self Excite Off LEDs Red on = Underspeed Green on = Power on Dipswitch: 1 1 Off = 200V/240V 200V/240V Voltage sensing 1 1 On = 400V/480V 400V/480V Voltage sensing 2 2 Off = Slow voltage voltage ramp ramp up 2 2 On = Fast voltage ramp up 3 3 Off = Frequency trip 47.5Hz 42.5Hz 3 3 On On = Frequency trip 57.5Hz 51Hz 4 4 Off Off = Volt per Hertz 4 4 On On = Constant Voltage Fuse 10Aur 20 22 24 26 28 30 F1 F2 T1 T0 T8 T2 T3 5 Gen 6 Gen 24 Gen 20 Gen 22 Gen Remote level F1 Gen If fitted, remove link 4-7 F2 Gen Droop 10kΩ 8Ω (25W) Prod: 0106 Ede NL CAT AVR 2.1 Firmware: V0.x Hardware: V0.x Nr: 1234 W U V I gen :1A (10VA) Version : 14-9-2005 11:12:00 Page 16 of 23

Application Diagram 380-480 Volt generator 240 Volt Sensing PMG Most commonly used Refer to the old AVR for correct sensing voltage T1 T0 T8 I gen :1A (10VA) T2 N S T3 5 Gen 6 Gen 24 Gen 20 Gen 22 Gen F1 Gen F2 Gen FUSE FUSE Droop Remote level 8Ω (25W) 10kΩ If fitted, remove link 4-7 2 3 4 5 6 7 8 9 Dipswitch Level Gain Current Header on dip Status Power fine course Dipswitch: 1 Off = 200V/240V Voltage Voltage sensing 1 On = 400V/480V 400V/480V Voltage sensing 2 Off = Slow voltage ramp up 2 On = Fast voltage voltage ramp up 3 Off = Frequency Frequency trip trip 42.5Hz 47.5Hz 3 On = Frequency Frequency trip trip 51Hz 57.5Hz 4 Off = Volt per Hertz 4 On = Constant Voltage Header: 1-2: 0.5A CT input (not operational) 3-4: Closed = Self Excite On Open = Self Excite Off LEDs Red on = Underspeed Green on = Power on Fuse 10Aur 20 22 24 26 28 30 F1 F2 W U V CAT AVR 2.1 Firmware: V0.x Hardware: V0.x Nr: 1234 Prod: 0106 Ede NL Version : 14-9-2005 11:12:00 Page 17 of 23

Generator rewinding & repair. Voltage regulator products Application Diagram Low Voltage 240 Volt generator 240 Volt Sensing SE Rarely used Refer to the old AVR for correct sensing voltage 2 3 4 5 6 7 8 9 Dipswitch Level Gain Current Header on dip Status Power fine course Header: 1-2: 0.5A CT input (not operational) 3-4: Closed = Self Excite On Open = Self Excite Off LEDs Red on = Underspeed Green on = Power on Dipswitch: 1 Off Off = = 200V/240V Voltage sensing 1 On On = = 400V/480V Voltage sensing 2 Off Off = = Slow voltage ramp up 2 On On = = Fast voltage ramp up up 3 Off Off = = Frequency trip 47.5Hz 42.5Hz 3 On On = = Frequency trip 57.5Hz 51Hz 4 Off Off = = Volt per Hertz 4 On On = = Constant Voltage Fuse 10Aur 20 22 24 26 28 30 F1 F2 T1 T0 T8 T2 T3 5 Gen 6 Gen T2 Gen T3 Gen T1 Gen Remote level F1 Gen If fitted, remove link 4-7 F2 Gen Droop 10kΩ 8Ω (25W) Prod: 0106 Ede NL CAT AVR 2.1 Firmware: V0.x Hardware: V0.x Nr: 1234 W U V I gen :1A (10VA) Version : 14-9-2005 11:12:00 Page 18 of 23

Generator rewinding & repair. Voltage regulator products Application Diagram 380-480 Volt generator 480 Volt Sensing SE Rarely used Refer to the old AVR for correct sensing voltage 2 3 4 5 6 7 8 9 Dipswitch Level Gain Current Header on dip Status Power fine course Header: 1-2: 0.5A CT input (not operational) 3-4: Closed = Self Excite On Open = Self Excite Off LEDs Red on = Underspeed Green on = Power on Dipswitch: 1 1 Off Off = = 200V/240V Voltage sensing 1 1 On On = = 400V/480V Voltage sensing 2 2 Off Off = = Slow voltage ramp up 2 2 On On = = Fast voltage ramp up 3 3 Off Off = = Frequency trip 47.5Hz 42.5Hz 3 3 On On = = Frequency trip 57.5Hz 51Hz 4 4 Off Off = = Volt per Hertz 4 4 On On = = Constant Voltage Fuse 10Aur 20 22 24 26 28 30 F1 F2 T1 T0 T8 T2 T3 5 Gen 6 Gen 28 Gen 30 Gen Remote level F1 Gen If fitted, remove link 4-7 F2 Gen Droop 10kΩ 8Ω (25W) CAT AVR 2.1 Firmware: V0.x Hardware: V0.x Nr: 1234 W U V Prod: 0106 Ede NL I gen :1A (10VA) T2 Gen T3 Gen T1 Gen Version : 14-9-2005 11:12:00 Page 19 of 23

Application Diagram Low Voltage 240 Volt generator 240 Volt Sensing SE with transformer Use in case of poor exciter stator insulation Refer to the old AVR for correct sensing voltage T1 T0 T8 I gen :1A (10VA) T2 T3 5 Gen 6 Gen T2 Gen T3 Gen T1 Gen F1 Gen F2 Gen Droop Remote level 8Ω (25W) 10kΩ If fitted, remove link 4-7 2 3 4 5 6 7 8 9 Dipswitch Level Gain Current Header on dip Status Power fine course Dipswitch: 1 1 Off Off = = 200V/240V Voltage sensing 1 1 On On = = 400V/480V Voltage sensing 2 2 Off Off = = Slow voltage ramp up 2 2 On On = = Fast voltage ramp up 3 3 Off Off = = Frequency trip 47.5Hz 42.5Hz 3 3 On On = = Frequency trip 57.5Hz 51Hz 4 4 Off Off = = Volt per Hertz 4 4 On On = = Constant Voltage Header: 1-2: 0.5A CT input (not operational) 3-4: Closed = Self Excite On Open = Self Excite Off LEDs Red on = Underspeed Green on = Power on Fuse 10Aur 20 22 24 26 28 30 F1 F2 W U V CAT AVR 2.1 Firmware: V0.x Hardware: V0.x Nr: 1234 Prod: 0106 Ede NL LXTRAF1000 230V 2 x 115V parallel 0V 0V Version : 14-9-2005 11:12:00 Page 20 of 23

Application Diagram 380-480 Volt generator 480 Volt Sensing SE with transformer Use in case of poor exciter stator insulation Refer to the old AVR for correct sensing voltage T1 T0 T8 I gen :1A (10VA) T2 T3 5 Gen 6 Gen T2 Gen T3 Gen T1 Gen F1 Gen F2 Gen Droop Remote level 8Ω (25W) 10kΩ If fitted, remove link 4-7 2 3 4 5 6 7 8 9 Dipswitch Level Gain Current Header on dip Status Power fine course Dipswitch: 1 1 Off Off = = 200V/240V Voltage sensing 1 1 On On = = 400V/480V Voltage sensing 2 2 Off Off = = Slow voltage ramp up 2 2 On On = = Fast voltage ramp up 3 3 Off Off = = Frequency trip 47.5Hz 42.5Hz 3 3 On On = = Frequency trip 57.5Hz 51Hz 4 4 Off Off = = Volt Volt per per Hertz 4 4 On On = = Constant Constant Voltage Header: 1-2: 0.5A CT input (not operational) 3-4: Closed = Self Excite On Open = Self Excite Off LEDs Red on = Underspeed Green on = Power on Fuse 10Aur 20 22 24 26 28 30 F1 F2 W U V CAT AVR 2.1 Firmware: V0.x Hardware: V0.x Nr: 1234 Prod: 0106 Ede NL LXTRAF1000 400V 2 x 115V parallel 0V 0V Version : 14-9-2005 11:12:00 Page 21 of 23

Application Diagram 380-480 Volt generator 240V Volt Sensing SE Use in case of instability at no load conditions Refer to the old AVR for correct sensing voltage T1 T0 T8 I gen :1A (10VA) T2 T3 5 Gen 6 Gen 24 Gen T0 Gen 20 Gen 22 Gen F1 Gen F2 Gen Droop Remote level 8Ω (25W) 10kΩ If fitted, remove link 4-7 2 3 4 5 6 7 8 9 Dipswitch Level Gain Current Header on dip Status Power fine course Dipswitch: 1 1 Off Off = = 200V/240V Voltage sensing 1 On On = = 400V/480V Voltage Voltage sensing 2 Off = = Slow voltage voltage ramp up 2 On = = Fast voltage voltage ramp ramp up 3 Off Off = = Frequency trip 47.5Hz 42.5Hz 3 3 On On = = Frequency trip 57.5Hz 51Hz 4 4 Off Off = = Volt per Hertz 4 4 On On = = Constant Voltage Header: 1-2: 0.5A CT input (not operational) 3-4: Closed = Self Excite On Open = Self Excite Off LEDs Red on = Underspeed Green on = Power on Fuse 10Aur 20 22 24 26 28 30 F1 F2 W U V CAT AVR 2.1 Firmware: V0.x Hardware: V0.x Nr: 1234 Prod: 0106 Ede NL Version : 14-9-2005 11:12:00 Page 22 of 23

Application Diagram Droop CT configurations Check the value of the droop CT before commissioning. T8/2 I gen :1A (10VA) 5 Gen 6 Gen Droop 8Ω (25W) 5 AVR 6 AVR T8/2 I gen :5A (25VA) 1Ω (25W) 5 Gen 6 Gen 100Ω (0.25W) Droop 33Ω (0.25W) 5 AVR 6 AVR Version : 14-9-2005 11:12:00 Page 23 of 23