Custom Products. Magnetic Components. Vishay Dale.

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1 Magnetic Components SWITCH MODE MAGNETICS AIR CORE INDUCTORS INDUCTIVE PRODUCTS CUSTOM DESIGN AND PRODUCTION has extensive facilities for custom design and production of custom magnetics. Design applications include: PWM, PSM and FM transformers Pulse and trigger transformers Test measurement transformers Power transformers Power, filter and switchmode inductors Telecommunications/audio transformers Design input forms for the above design applications follow: PACKAGE DESIGN AND MATERIALS If you have your own electrical design we can add value by assisting you with selection of the most economical materials and efficient packaging design. can provide designs to meet UL, CSA, IEEE and VDE requirements. Produced to your specifications for a wide range of high frequency applications including: Television, radio (2-way, scanners, AM/FM), satellite communication, cable TV systems, microwave, test equipment. ELECTRICAL SPECIFICATIONS Frequency: To 500 MHz Current: 10 A maximum Temperature: To C MECHANICAL SPECIFICATIONS Winding: 1 to 32 turns, clockwise or counter-clockwise with variable pitch Wire gauge: #18 to #32 Leads: Automatically tinned. Various configurations available Coil inside diameter: 0.079" to 0.354" [2.01 mm to 8.99 mm] Coil length: Up to 1.26" [32.0 mm] Cannot find it in the catalog? has the custom capability to design and produce a wide range of magnetic components to your requirements. POWER TRANSFORMERS 50 Hz to 400 Hz, VA ratings to 100 VA. Specialty models in low profile and PC mount. INDUCTORS Inductance values to 20 H, current ratings to 60 A. Capability of many styles including: Toroidal, laminated, E core, pot core, slug core, air core AUDIO TRANSFORMERS Coupling transformers and hybrid transformers available in PC mount, leadset and low profile TRANSFORMERS Switching magnetics, converter transformers, pulse transformers, high voltage transformers Revision: 23-Jan-02 1 Document Number: 34003

2 POWER TRANSFORMER DESIGN INFORMATION General Application of this product: Approximate Output Power: VA Minimum Line Frequency (Hz): K 100K 150K 250K Other: Maximum Temperature Rise ( C): Other: Efficiency: % Isolation Voltage: V AC /V DC Interwinding Capacitance (Ciw): pf Duty Cycle: % Primary Input Voltage: /230 Other: Protection (Resettable or Single Use): Thermal Fused Other: Regulation: % Agency Requirements: UL VDE CSA IEC Leakage Ind. (LI): μh Voltage: Voltage: AC or DC Budgetary/Target Price: at pcs Flame Retardant: Yes No Mounting Style: Standard Varnish: Yes No Thru Hole Surface Mount Flying Leads Other Encapsulated: Yes No Length (Max.): Hermetically Sealed: Yes No Width (Max.): Shielded:YesNoHeight (Max.): Temperature Class ( C):Grid Units: Revision: 23-Jan-02 2 Document Number: 34003

3 POWER TRANSFORMER DESIGN INFORMATION General Application of this product: Approximate Output Power: VA Minimum Line Frequency (Hz): K 100K 150K 250K Other: Maximum Temperature Rise ( C): Other: Efficiency: % Isolation Voltage: V AC /V DC Interwinding Capacitance (Ciw): pf Duty Cycle: % Primary Input Voltage: /230 Other: Protection (Resettable or Single Use): Thermal Fused Other: Regulation: % Agency Requirements: UL VDE CSA IEC Leakage Ind. (LI): μh Voltage: Voltage: AC or DC Budgetary/Target Price: at pcs Flame Retardant: Yes No Mounting Style: Standard Varnish: Yes No Thru Hole Surface Mount Flying Leads Other Encapsulated: Yes No Length (Max.): Hermetically Sealed: Yes No Width (Max.): Shielded:YesNoHeight (Max.): Temperature Class ( C):Grid Units: Revision: 23-Jan-02 3 Document Number: 34003

4 PWM, PSM, AND FM TRANSFORMER DESIGN INFORMATION General Application of this product: Primary Voltage V AC /V DC Secondary Voltage V AC /V DC Secondary Current A (Max.) Driver Current A (Max.) Size of Storage Capacitors F Maximum Temperature Rise ( C): Other Frequency: Hz Isolation Voltage: V AC /V DC Duty Cycle: % Circuit Type: PWM PSM FM Other: Driver Type: SCR FET PWM Other: Protection (Resettable or Single Use): Thermal Fused Other Build to Agency Requirements: UL VDE CSA IEC MIL-Spec Certify to Agency Requirements: UL VDE CSA IEC MIL-Spec Leakage L: μh (Max.) Ciw: pf (Max.) ET: V-μs Voltage: Voltage: AC or DC Budgetary/Target Price: at pcs Flame Retardant: Yes No Mounting Style: Standard Varnish: Yes No Thru Hole Surface Mount Flying Leads Other Encapsulated: Yes No Length (Max.): Hermetically Sealed: Yes No Width (Max.): Shielded:YesNoHeight (Max.): Temperature Class ( C):Grid Units: Revision: 23-Jan-02 4 Document Number: 34003

5 POWER, FILTER AND SWITCHMODE INDUCTOR DESIGN INFORMATION General Application of this product: Application: Power/Energie or Filter/Frequency Selection L: H DC Bias: A DC L at DC Bias: H Q Min. at nominal L: % of Saturation (Max.): % AC Current or Voltage Level: A AC or V AC DC Current or Voltage Level: A DC or V DC Impedance: at Hz Frequency (Range): Hz SRF: Hz ET: V-μs DCR (Max.): Dielectric Range: V AC /V DC Operating Temperature Range: to Maximum Temperature Rise ( C): BUCK AND BOOST INDUCTORS Voltage: AC or DC Input Voltage V Current: RMS or Peak Output Voltage V Other: Switching Frequency Hz Voltage: AC or DC Maximum DC Output Current A Current: RMS or Peak Minimum DC Output Current A Other: Maximum Duty Cycle % Voltage: AC or DC Minimum Duty Cycle % Current: RMS or Peak AC Ripple % Other: Voltage: AC or DC Budgetary/Target Price: Current: RMS or Peak at pcs Other: Flame Retardant: Yes No Mounting Style: Vertical or Horizontal Standard Varnish: Yes No Thru Hole Surface Mount Flying Leads Other Encapsulated: Yes No Inside Diameter (Min.): Hermetically Sealed: Yes No Length (Max.): Shielded:YesNoWidth (Max.):Temperature Class ( C):Grid Units: Height (Max.): Revision: 23-Jan-02 5 Document Number: 34003

6 TELECOMMUNICATIONS/AUDIO TRANSFORMER DESIGN INFORMATION General Application of this product: Application Type: Modem Audio xdsl Power Rating: W Primary Voltage: V AC /V DC Primary Impedance: Secondary Impedance: Turns Ratio: (if known) Isolation Voltage: V AC or V DC DC Loop Current: ma DC Maximum Drive Level: dbm V RMS Ref. Resistance: Return Loss: db (Min.) Frequency Range: Hz to Hz Frequency Response: Ref. Hz ± db from Hz to Hz Insertion/Transducer Loss: ± db (Max.) or ± db at Hz Longitudinal Transverse Balance: db (Min.) from Hz to Hz db (Min.) from Hz to Hz Crosstalk: db or better from Hz to Hz w/ spacing Distortion: % Maximum Leakage L: µh (Max.) Ciw: pf (Max.) DCR: Z: Z: L: L: DC current: Output: Single Push-Pull Z: Z: L: L: DC current: Output: Single Push-Pull Flame Retardant: Yes No Mounting Style: Standard Varnish: Yes No Thru Hole Surface Mount Flying Leads Other Encapsulated: Yes No Inside Diameter (Min.): Hermetically Sealed: Yes No Length (Max.): Shielded:YesNoWidth (Max.):Temperature Class ( C):Grid Units: Height (Max.): Build for Certify to Agency Requirements: UL/CSA FCC BABT Other: Z: Z: Modem Specifications: L: L: V.22 V.29 V.32 V.34 V.90 DC current: Output: Single Push-Pull Z: Z: Budgetary/Target Price: L: L: at pcs DC current: Output: Single Push-Pull Revision: 23-Jan-02 6 Document Number: 34003

7 TEST AND MEASUREMENT TRANSFORMER DESIGN INFORMATION General Application of this product: Primary Voltage: V AC /V DC Primary Current Range: Desired Secondary Voltage: V Turns Ratio (if known) Accuracy Required: % Ratio Error: at 10 % at 100 % Dielectric Rating: V AC /V DC Frequency Range: Hz to ref Hz Load/Burden Resistance: Isolation Voltage: V AC /V DC DC Current: ma DC Maximum Phase Error Angle: at 10 % at 100 % Operating Temperature Range: to Other RL: Other RL: Other RL: Voltage: Voltage: AC or DC Budgetary/Target Price: at pcs. Other RL: Flame Retardant: Yes No Mounting Style: Vertical or Horizontal Standard Varnish: Yes No Thru Hole Surface Mount Flying Leads Other Encapsulated: Yes No Inside Diameter (Min.): Hermetically Sealed: Yes No Length (Max.): Shielded:YesNoWidth (Max.):Temperature Class ( C):Grid Units: Height (Max.): Revision: 23-Jan-02 7 Document Number: 34003

8 CUSTOM DESIGN GRID Revision: 23-Jan-02 8 Document Number: 34003

9 Legal Disclaimer Notice Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, Vishay ), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special, consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular purpose, non-infringement and merchantability. Statements regarding the suitability of products for certain types of applications are based on Vishay s knowledge of typical requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements about the suitability of products for a particular application. It is the customer s responsibility to validate that a particular product with the properties described in the product specification is suitable for use in a particular application. Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over time. All operating parameters, including typical parameters, must be validated for each customer application by the customer s technical experts. Product specifications do not expand or otherwise modify Vishay s terms and conditions of purchase, including but not limited to the warranty expressed therein. Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining applications or for any other application in which the failure of the Vishay product could result in personal injury or death. Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners. Revision: 13-Jun-16 1 Document Number: 91000

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