Special Specification 7021 Water Main and Sewer Line Replacements



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Special Specification 7021 Water Main and Sewer Line Replacements 1. DESCRIPTION Furnish, install, or replace water pipe, water valves, water meters and boxes, water service connections, fire hydrant assemblies, pipe fittings, encasement pipes for water lines, sewer pipe, manholes and supporting materials in conformance with the City of Fort Worth requirements and details shown on the plans. Obtain necessary permits, provide testing as necessary, and request inspection of the completed water and sewer lines prior to being placed in service. 2. PREQUALIFICATION In addition to TxDOT s prequalification, water and sewer utility improvements included in this project must be performed by a Contractor who is prequalified by the Fort Worth Water Department at the time of the bid opening. Reference the following attached specifications for bidder prequalification requirements: 00 45 11 Bidders Prequalification s 00 45 12 Prequalification Statement 00 45 13 Bidder Prequalification Application 3. MATERIALS Furnish all materials in accordance with the requirements shown on the plans or pick-up materials furnished by the utility companies and deliver to the project site. See Article 5, Measurement, Table 1 - Section A: Water and Table 2 - Section B: Sewer, in this document. 4. PERMITS, TESTING, AND INSPECTION 4.1. Permits. Acquire all necessary permits from the City of Fort Worth to perform the work. Please contact the following entities as needed: Fort Worth Water Department Field Operations: (817) 392-8296 Fort Worth Transportation and Public Works: (817) 392-8100 4.2. Testing. Provide testing for water mains and sewer lines in conformance to the City of Fort Worth requirements or as directed by the Engineer. Perform the following testing as minimum: For water mains: hydrostatic test, poly pigging, and sterilization test. Reference Specification 33 04 40 Cleaning and Acceptance Testing of Water Mains. For sewer lines: Low pressure air test, deflection (Mandrel) test, vacuum test, and Closed Circuit Television (CCTV) Inspection. Reference Specification 33 01 30 Sewer and Manhole Testing and 33 01 31 Closed Circuit Televisions (CCTV) Inspection. 4.3. Inspection. All water main, sewer lines, and their appurtenances will be inspected by a representative of the City of Fort Worth. These representatives decision of acceptability of the installation will be final. The City of Fort Worth will hold 2 final inspections, one at water and sewer line completion and the other at roadway completion for final utility grade adjustments according to Specification Section 33 05 14 attached. 1-5 03-15

5. CONSTRUCTION Protect all water mains, sewer lines, vaults and appurtenances at all times during the construction. Promptly repair, at no additional cost to the Owner, any damage to the existing water or sewer system and any interruption to the services such as line stoppages or breakage caused by the Contractor s operation. Follow Location of Existing Utilities Handout per City of Fort Worth requirements. 5.1. Construction Staking. The construction staking and survey must be done by the City of Forth Worth according to the follow specification: Specification 01 71 23 Construction Staking and Survey. 5.2. Specifications. Perform the work in such a manner consistent with current City of Fort Worth standards and specifications. Reference the following attached Specifications for the work to be performed: Division 00: General Conditions 00 61 19 Maintenance Bond Division 01: General Requirements 01 25 00 Substitution Procedures 01 32 33 Preconstruction Video 01 33 00 Submittals 01 71 23 Construction Staking and Survey Division 02: Existing Conditions 02 41 14 Utility Removal Abandonment Division 33: Utilities 33 01 30 Sewer and Manhole Testing 33 01 31 Closed Circuit Televisions (CCTV) Inspection 33 03 10 Bypass Pumping of Existing Sewer Systems 33 04 10 Joint Bonding and Electrical Isolation 33 04 11 Corrosion Control Test Stations 33 04 12 Magnesium Anode Cathodic Protections System 33 04 30 Temporary Water Services 33 04 40 Cleaning and Acceptance Testing of Water Mains 33 05 10 Utility Trench Excavation Embedment and Backfill 33 05 13 Frame Cover and Grade Rings 33 05 14 Adjusting Manholes, Inlets, Valve Boxes, and Other Structures to Grade 33 05 16 Concrete Water Vaults 33 05 17 Concrete Collars 33 05 20 Auger Boring 33 05 22 Steel Casing Pipe 33 05 24 Installation of Carrier Pipe in Casing or Tunnel Liner Plate 33 05 26 Utility Markers-Locators 33 05 30 Location of Existing Utilities 2-5 03-15

33 11 05 Bolts, Nuts, and Gaskets 33 11 10 Ductile Iron Pipe 33 11 11 Ductile Iron Fittings 33 11 12 Polyvinyl Chloride (PVC) Pressure Pipe 33 12 10 Water Services 1-inch to 2-inch 33 12 20 Resilient Seated (Wedge) Gate Valve 33 12 25 Connection to Existing Water Mains 33 12 40 Fire Hydrants 33 12 50 Water Sample Stations 33 31 20 Polyvinyl Chloride (PVC) Gravity Sanitary Sewer Pipe 33 31 21 Polyvinyl Chloride (PVC) Closed Profile Gravity Sanitary Sewer Pipe 33 31 50 Sanitary Sewer Service Connections and Service Line 33 39 10 Cast-in-Place Concrete Manholes 33 39 20 Precast Concrete Manholes 33 39 40 Wastewater Access Chamber (WAC) 33 39 60 Epoxy Liners for Sanitary Sewer Structures The specifications can be viewed on the City of Fort Worth s Internet Home Page at fortworthtexas.gov. 5.3. Submittals. Submit the following submittals and types per Submittal Log Table attached according to Specification Section 01 33 00 Submittals. 6. MEASUREMENT TxDOT Item No. Description Code Water main and sewer line replacement items will be measured as follows: FTW Bid Item No. Table 1 Section A: Water Fort Worth Bid Item Description FW Spec Unit 0000 *** 0241.1001 Water Line Grouting 02 41 14 CY 0000 *** 0241.1011 Remove 4" Water Line 02 41 14 LF 0000 *** 0241.1012 Remove 6" Water Line 02 41 14 LF 0000 *** 0241.1013 Remove 8" Water Line 02 41 14 LF 0000 *** 0241.1014 Remove 10" Water Line 02 41 14 LF 0000 *** 0241.1015 Remove 12" Water Line 02 41 14 LF 0000 *** 0241.1019 Remove 24" Water Line (Casing) 02 41 14 LF 0000 *** 0241.1100 Remove Asphalt Pvmt 02 41 15 SY 0000 *** 0241.1218 4"-12" Water Abandonment Plug 02 41 14 EA 0000 *** 0241.1302 Remove 6" Water Valve 02 41 14 EA 0000 *** 0241.1303 Remove 8" Water Valve 02 41 14 EA 0000 *** 0241.1305 Remove 12" Water Valve 02 41 14 EA 0000 *** 0241.1510 Salvage Fire Hydrant 02 41 14 EA 0000 *** 3201.0115 8' Wide Asphalt Pvmt Repair, Residential 32 01 17 LF 0000 *** 3304.0101 Temporary Water Services 33 04 30 LS 0000 *** 3305.0103 Exploratory Excavation of Existing Utilities 33 05 30 EA 0000 *** 3305.0109 Trench Safety 33 05 10 LF 3-5 03-15

0000 *** 3305.0110 Utility Markers 33 05 26 LS 0000 *** 3305.1004 24" Casing By Open Cut 33 05 22 LF 0000 *** 3305.1104 24" Casing By Other Than Open Cut 33 05 22 LF 0000 *** 3305.2004 12" Water Carrier Pipe 33 05 24 LF 0000 *** 3311.0001 Ductile Iron Water Fittings w/ Restraint 33 11 11 TON 0000 *** 3311.0141 6" Water Pipe 33 11 10, 33 11 12 LF 0000 *** 3311.0241 8" Water Pipe 33 11 10, 33 11 12 LF 0000 *** 3311.0441 12" Water Pipe 33 11 10, 33 11 12 LF 0000 *** 3311.0452 12" DIP Water, CSS Backfill 33 11 10 LF 0000 *** 3312.0001 Fire Hydrant 33 12 40 EA 0000 *** 3312.0106 Connection to Existing 16" Water Main 33 12 25 EA 0000 *** 3312.2001 1" Water Service, Meter Reconnection 33 12 10 EA 0000 *** 3312.2003 1" Water Service 33 12 10 EA 0000 *** 3312.2101 1 1/2" Water Service, Meter Reconnection 33 12 10 EA 0000 *** 3312.2103 1 1/2" Water Service 33 12 10 EA 0000 *** 3312.2201 2" Water Service, Meter Reconnection 33 12 10 EA 0000 *** 3312.2203 2" Water Service 33 12 10 EA 0000 *** 3312.3002 6" Gate Valve 33 12 20 EA 0000 *** 3312.3003 8" Gate Valve 33 12 20 EA 0000 *** 3312.3005 12" Gate Valve 33 12 20 EA 0000 *** 3312.4002 6" x 6" Tapping Sleeve & Valve 33 12 25 EA 0000 *** 3312.4114 16" x 12" Tapping Sleeve & Valve 33 12 25 EA 0000 *** 3312.4415 48" x 12" Tapping Sleeve & Valve 33 12 25 EA 0000 *** N/A Gravel N/A SY TxDOT Item No. Description Code FTW Bid Item No. Table 2 Section B: Sewer Fort Worth Bid Item Description FW Spec Unit 0000 *** 0241.1100 Remove Asphalt Pvmt 02 41 15 SY 0000 *** 0241.2012 Remove 6" Sewer Line 02 41 14 LF 0000 *** 0241.2013 Remove 8" Sewer Line 02 41 14 LF 0000 *** 0241.2014 Remove 10" Sewer Line 02 41 14 LF 0000 *** 0241.2102 6" Sewer Abandonment Plug 02 41 14 EA 0000 *** 0241.2103 8" Sewer Abandonment Plug 02 41 14 EA 0000 *** 0241.2201 Remove 4' Sewer Manhole 02 41 14 EA 0000 *** 0241.5001 Abandon Manhole 02 41 14 EA 0000 *** 3201.0115 8' Wide Asphalt Pvmt Repair, Residential 32 01 17 LF 0000 *** 3301.0001 Pre-CCTV Inspection 33 01 31 LF 0000 *** 3301.0002 Post-CCTV Inspection 33 01 31 LF 0000 *** 3301.0101 Manhole Vacuum Testing 33 01 30 EA 0000 *** 3303.0001 Bypass Pumping 33 03 10 LS 4-5 03-15

0000 *** 3305.0103 Exploratory Excavation of Existing Utilities 33 05 30 EA 0000 *** 3305.0109 Trench Safety 33 05 10 LF 0000 *** 3305.0110 Utility Markers 33 05 26 LS 0000 *** 3305.0112 Concrete Collar 33 05 17 EA 0000 *** 3305.1004 24" Casing By Open Cut 33 05 22 LF 0000 *** 3331.4115 8" Sewer Pipe 33 11 10, 33 31 12, 33 31 20 LF 0000 *** 3331.4119 8" DIP Sewer, CSS Backfill 33 11 10 LF 0000 *** 3331.4205 10" DIP Sewer, CSS Backfill 33 11 10 LF 0000 *** 3331.4215 15 Sewer Pipe 33 11 10, 33 31 12, 33 31 20 LF 0000 *** N/A 15 DIP Sewer, CSS Backfill 33 11 10 LF 0000 *** 3331.3401 Ductile Iron Sewer Fittings 33 11 11 TON 0000 *** 3339.0001 Epoxy Manhole Liner 33 39 60 VF 0000 *** 3339.1001 4' Manhole 33 39 10, 33 39 20 EA 0000 *** 3331.3101 4" Sewer Service 33 31 50 EA 0000 *** N/A Clay Dams N/A EA 7. PAYMENT The work performed and materials furnished in accordance with this Item and measured as provided by under Measurement, will be paid for at the unit price bid for the various items specified on the plans. This price is for full compensation for furnishing all equipment, materials, tools, labor, permits, testing, and incidentals necessary to satisfactorily complete the work as detailed on the plans including excavation, embedment, and backfill. 5-5 03-15