Safe Work Method Statement



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Safe Work Method Statement Prepared By: Paul Sefton-Rowston Document Owner(s) Paul Sefton-Rowston Organisation Role Director Version Control Version Date Author Reviewer Change Description 0.1 05/09/12 Kirsty McInnes Paul Sefton-Rowston Draft 1.0 06/09/12 Kirsty McInnes Paul Sefton-Rowston Final External Distribution List Version Date To Company 1.0 06/09/12 Sandy Alp Sunbuild GAW012 SWMS.doc Authorised by: Page 1 of 11

Company details SAFE WORK METHOD STATEMENT Part 1 Company Name: Gawled Pty Ltd Contact Name: ABN: 80 111 599 921 Position: Phone number: Address: 1/6 Aristos Place Winnellie NT 0820 Project details Project: Charles Darwin University Accommodation Block Area: Darwin Paul Sefton-Rowston Director 0423 254 114 Job Address: Ellengowan Drive, Brinkin NT Principal Contractor: Sunbuild Pty Ltd Job Description: Activity: Mechanical Services This SWMS has been developed in consultation with: Name: Job Title: Paul Sefton- Rowston Daniel Banks Air Conditioner Installation Construction Manager 06/08/12 Apprentice Refrigeration Mechanic SWMS Approved by: Name: Paul Sefton-Rowston Joseph Gallez Luke Comber Electrician Refrigeration Mechanic Personnel responsible for monitoring and managing activity: Paul Sefton-Rowston Overall Risk Rating After Controls Implemented (Refer to Part 3: Risk Assessment) ALL PERSONS INVOLVED IN TASK MUST HAVE THIS SWMS COMMUNICATED TO THEM PRIOR TO WORK COMMENCING M8 Moderate Regular inspections and observations will be conducted by Paul Sefton-Rowston to ensure SWMS is being complied with. Daily Tool Box Talks will be undertaken to identify, control and communicate additional site hazards. Work must cease immediately if incident or near miss occurs. SWMS must be amended in consultation with relevant persons. Amendments must be approved by Paul Sefton-Rowston and communicated to all affected workers before work resumes. GAW012 SWMS.doc Authorised by: Page 2 of 11

Personal Protective Equipment Green 204 Foot Protection Hearing Protection High Visibility Head Protection Hand Protection Protective Clothing Day Operations Normal Requirements: Safety footwear (non-slip boots), hearing protection, high visibility shirt or vest, hard hat and sun protection if required, hand protection (gloves), protective clothing. Emergency Procedures 1. Work under Sunbuild emergency procedures 2. Site induction in accordance with Sunbuild 3. First aid kits to be available on site and in vehicles 4. Qualified first aid personnel on site (Sunbuild) 5. Participate in trial evacuation, as required Purpose of SWMS: This SWMS covers risks associated with general installation of air conditioning systems. Ensure the manufacturer s installation manual/guide is available for specific information on all installation works. Main risks: - Falls from height - Electrocution/electric shock - Exposure to hazardous atmosphere GAW012 SWMS.doc Authorised by: Page 3 of 11

Risk Rating Risk Rating Activities Possible Safety or Environmental Hazards RB Control Measures to Reduce risk Risk is to be controlled using hierarchy of control measures: 1. Elimination (completely remove from hazard); 2. Substitution (replace the hazard with a lesser hazard); 3. Isolation/ Engineering controls (make a structural change to the work environment or work process) 4. Administration controls (procedures); 5. Personal protective equipment. RA Responsible Officer NOTE: RB = Risk Rating before controls implemented - RA = Risk Rating after controls are implemented. Hazardous substances on site Carrying materials onto site Hazardous materials 3 D H:18 Refrigerant Gases: o Ensure restrained adequately on transport vehicle. o Avoid storing inside cabin of vehicles o Keep minimum quantities o Ensure Material Safety Data Sheet available (within 5 year issue date) o Inspect cylinders regularly to ensure no damage or leaks Take care not to kink copper pipes. Expel air from system as required by manufacturer. Check for refrigerant leakage from pipe connectors. Use appropriate gas detector, or soapy water in a spray bottle. If bubbles form, tighten all fittings and recheck. Ensure adequate ventilation Manual handling injury 3 C M:13 Avoid working in static or awkward postures (such as bending or working with arms raised above head height) for more than 30 minutes at a time and/or 2 hours over entire shift. Ensure regular rest breaks are taken. 1 D M: 10 PSR 2 C M:9 PSR Slips/ Trips 4 B M:12 Clear any obstructions from the access path 1 B L:3 PSR Traffic management 3 D M:13 Wear high-visibility clothing at all times. Unload only in areas which are declared as safe by the principal contractor. 1 D M:10 PSR GAW012 SWMS.doc Authorised by: Page 4 of 11

Risk Rating Risk Rating Activities Possible Safety or Environmental Hazards RB Control Measures to Reduce risk Risk is to be controlled using hierarchy of control measures: 1. Elimination (completely remove from hazard); 2. Substitution (replace the hazard with a lesser hazard); 3. Isolation/ Engineering controls (make a structural change to the work environment or work process) 4. Administration controls (procedures); 5. Personal protective equipment. RA Responsible Officer NOTE: RB = Risk Rating before controls implemented - RA = Risk Rating after controls are implemented. Unloading heavy materials Manual handling injury 5 C M:20 Use hand trucks, cable trolleys to move materials Use mechanical aids to lift and hold pipes in position (such as duct lifters) Lift heavy materials as a team All team members must undergo manual handling training Ensure duct lifters have safety gears capable of holding the load in the event of a failure of hoisting rope) Lifting equipment has suitable SWL. Use smaller sized cable drums Slips/ Trips 4 B M:12 Ensure work areas are cleared of off-cuts/ tripping hazards regularly. Traffic management 3 D M:13 Wear high-visibility clothing at all times. Be aware of the traffic management requirements. 2 C M: 9 PSR 1 B L:3 PSR 1 D M:10 PSR GAW012 SWMS.doc Authorised by: Page 5 of 11

Risk Rating Risk Rating Activities Possible Safety or Environmental Hazards RB Control Measures to Reduce risk Risk is to be controlled using hierarchy of control measures: 1. Elimination (completely remove from hazard); 2. Substitution (replace the hazard with a lesser hazard); 3. Isolation/ Engineering controls (make a structural change to the work environment or work process) 4. Administration controls (procedures); 5. Personal protective equipment. RA Responsible Officer NOTE: RB = Risk Rating before controls implemented - RA = Risk Rating after controls are implemented. Working on roof Working in ceiling spaces Working at heights 5 E E:25 Check type of roof (pitched, tile, skylights etc) Check condition of roof (fragile, brittle etc) Ensure support walls, ceiling and roof have sufficient load bearing capacity. Ensure work area is of the required height. Check the number of persons expected on roof/ceiling space. Ensure scissor lift or step platforms are used. If ladders are only option, ensure they are industrial, good condition, set-up correctly and secured both top and bottom. Where a roof pitch exceeds 35 degrees, do not stand on the roof. Work from a cherry picker, scaffold or travel restraint system. If using travel restraint or fall arrestors, ensure harness and clips are compatible, anchor points have been assessed by qualified persons, training undertaken and emergency plan in place for rescue. Working in ceiling/confined space 3 D H:18 Avoid entering ceiling space work from solid platform. If required to enter, ensure joists/purlins are capable of holding weight of person and equipment and tested for load capacity Don t stand on fragile areas such as plasterboard Walk along planks and crawl if required. Ensure regular rest breaks are taken 2 C M: 9 PSR 1 D M:10 PSR GAW012 SWMS.doc Authorised by: Page 6 of 11

Risk Rating Risk Rating Activities Possible Safety or Environmental Hazards RB Control Measures to Reduce risk Risk is to be controlled using hierarchy of control measures: 1. Elimination (completely remove from hazard); 2. Substitution (replace the hazard with a lesser hazard); 3. Isolation/ Engineering controls (make a structural change to the work environment or work process) 4. Administration controls (procedures); 5. Personal protective equipment. RA Responsible Officer NOTE: RB = Risk Rating before controls implemented - RA = Risk Rating after controls are implemented. Air conditioning cabling installation Working outside Working inside Electric shock 3 D H:18 Check proximity to power lines Power supply off Ensure equipment has been checked regularly. Check the equipment register is up to date. Inspect wiring before each use. Do not operate Electrical equipment near water or chemicals. Hazardous atmosphere. (e.g. Dust) 3 C M:13 Avoid placing unit in direct sun or under drains etc (if possible) Leave sufficient space between front, rear and sides (as specified by manufacturer) Keep away from hazardous atmospheres or ignition sources Ensure base and supporting frame is secure and capable of holding unit Located in area where there is fresh air. Wear high-visibility clothing to avoid collisions with moving vehicles. Slips and trips 3 B M:8 Ensure work areas are cleared of off-cuts/ tripping hazards regularly. Hazardous atmosphere. (e.g. Dust) 3 C M:13 No heating or steam sources nearby No hazardous materials nearby Check anchor points (suitable work load and position) Location of existing services (heating, water, pipes, electrical leads) Good air circulation Not too near doorways Positioned where vents will not be blocked. 1 D M:10 PSR 1 C M:6 PSR 1 B L:3 PSR 1 C M:6 PSR GAW012 SWMS.doc Authorised by: Page 7 of 11

Risk Rating Risk Rating Activities Possible Safety or Environmental Hazards RB Control Measures to Reduce risk Risk is to be controlled using hierarchy of control measures: 1. Elimination (completely remove from hazard); 2. Substitution (replace the hazard with a lesser hazard); 3. Isolation/ Engineering controls (make a structural change to the work environment or work process) 4. Administration controls (procedures); 5. Personal protective equipment. RA Responsible Officer NOTE: RB = Risk Rating before controls implemented - RA = Risk Rating after controls are implemented. Using power tools Cutting into structures Slips and trips 3 B M:8 Ensure work areas are cleared of off-cuts/ tripping hazards regularly. Electric shock from tools 3 D H:18 Guards in place Electrical leads in good condition and tested/tagged, RCDs in use Correct for job/used for purpose Laceration 4 D H:21 Avoid putting face too close to work. Stand to side when tightening with pipe wrenches, strip cable away from body. Cover sharp edges of duct. Ensure protective caps are placed into end of thread droppers. Use pipe cutters and cable strippers rather than hacksaws and knives. Manual handling 5 C M:20 Avoid working in static or awkward postures (such as bending or working with arms raised above head height) for more than 30 minutes at a time and/or 2 hours over entire shift. Ensure regular rest breaks taken. Hazardous materials (e.g. Asbestos) 3 D H:18 Determine material type before cutting. Provide suitable personal protective equipment for short term works. 1 B L:3 PSR 1 D M: 10 PSR 2 C M:9 PSR C A M:9 PSR 1 D M: 10 PSR GAW012 SWMS.doc Authorised by: Page 8 of 11

SAFE WORK METHOD STATEMENT Part 2 Only undertake work which is allowable under the specific licence held. For example, an electrical license is required in order to perform electrical installations. A refrigerant mechanic with a restricted license cannot perform electrical installation work, but they can disconnect and connect electrical equipment and replace with like components of the a/c and refrigerant equipment. Employee Personal Qualifications, Licenses and Experience required for the job: Duties and Responsibilities of those employees undertaking the task: Training Required to Complete the Work: (All employees must be trained in relevant procedures.) Paul Sefton-Rowston A9040 NT Electrical Licence (A9040) Electrical, Management Daniel Banks NT Refrigeration Licence (L075814) Air conditioning & Refrigeration Joseph Gallez NT Electrical Licence (A9714) Electrical Luke Comber NT Refrigeration Licence (L013997) Air conditioning & Refrigeration White Card - Industry standard safety induction. Site specific inductions. Training in this SWMS White Card - Industry standard safety induction. Site specific inductions. Training in this SWMS White Card - Industry standard safety induction. Site specific inductions. Training in this SWMS White Card - Industry standard safety induction. Site specific inductions. Training in this SWMS Details of regulatory permits/licenses required: NT Electrical licence. Attain any necessary permits from Sunbuild. Engineering Details/Certificates/Work Cover Approvals: N/A The following legislation is applicable to this project: Legislation Work Health and Safety [National Uniform Legislation]Act 2011 (as in force at 1 st January 2012) Work Health and Safety [National Uniform Legislation]Regulations 2011 (as in force at 1 st January 2012) Workplace Health and Safety Act 2011 Workplace Health and Safety Regulations 2011 Electricity Reform Act & (Safety & Technical) Regulations GAW012 SWMS.doc Authorised by: Page 9 of 11

The following codes of practice are applicable to this project: Codes of Practice National National Code of Practice: First Aid in the workplace National Code of Practice: Construction Work National Code of Practice: Hazardous manual tasks National Code of Practice: How to manage work health and safety risks National Code of Practice: Managing the risk of falls at workplaces National Code of Practice: Managing the work environment and facilities National Code of Practice: Managing noise and preventing hearing loss at work National Code of Practice: Confined spaces National Code of Practice: Labelling of workplace hazardous chemicals National Code of Practice for Induction for Construction Work May 2007 Adopted National Exposure Standards for Atmospheric Contaminants in the Occupational Environment [NOHSC:1003(1995)] The following standards are applicable to this project: Standards Applicable National Standard for Licensing Persons Performing High Risk Work 2006 National Standard for Manual Tasks 2007 ISO 31000 Risk Management AS 3000 2007 Wiring Rules AS 3001 2008 Electrical installations Relocatable premises AS 3012 2010 Electrical Installations Construction and demolitions sites AS3760 2010 In-service safety inspection and testing of electrical equipment AS3100 Approval & Test Specification General requirements for electrical equipment AS1269.2 Occupational Noise Management Noise Control Management AS1336 Recommended Practices for Occupational Eye Protection AS1800 Occupational Protective Helmets selection, care and use AS2210 Occupational Protective Footwear Part 1 Guide to selection, care and use AS2161.1 Occupational Protective Gloves Selection, use & maintenance AS4602 High Visibility Garments Plant/Tools/Equipment: (List plant and equipment to be used on the job.) Calibration Certificate: (Current / N/A) Maintenance Details: (Include maintenance on cranes, forklifts, electrical equipment etc.) Refer to attached Detailed Asset List. No Calibration Required. All equipment to be checked for appropriate tags prior to use. If out of date, organise a re-tag. GAW012 SWMS.doc Authorised by: Page 10 of 11

Part 3- RISK ASSESSMENT Risk Management Code of Practice 2007, AS/NZS 31000-2009 Risk Management Principles and guidelines Step 1 Determine What is the possibility that the effect will occur? Almost certain Likely Criteria Expected in most circumstances. Will probably occur in most circumstances. Description Effect is a common result Effect is known to have occurred at this site or it has happened Possible Might occur at some time Effect could occur at the site or I ve heard of it happening Unlikely Rare Could occur at some time May occur only in exceptional circumstances Effect is not likely to occur at the site or I have not heard of it happening Effect is practically impossible. Step 2 Determine - What will be the expected effect? Level of Effect Insignificant/Acceptable Minor Moderate Major Catastrophic Example of each level No effect or so minor that effect is acceptable First aid treatment only; spillage contained at site. Medical treatment; spillage contained but with outside help. Extensive injuries; loss of production Death; toxic release of chemicals Step 3 Determine the risk score A: Insignificant 5: Almost certain B: Minor C: Moderate D: Major E: Catastrophic M11 H16 H20 E23 E25 4: Likely M7 M12 H17 H21 E24 Step 4 Record risk score on worksheet (Note Risk scores have no absolute value and should only be used for comparison and to engender discussion.) Score Extreme: 23-25 High: 14-22 Moderate: 4-13 Action ACT NOW Urgent - do something about the risks immediately. Requires immediate attention. Highest management decision is required urgently. Follow management instructions. 3: Possible M4 M8 M13 H18 H22 2: Unlikely L2 M5 M9 H14 H19 Low: 1-3 OK for now. Record and review regularly, and if any equipment/ people/ materials/ work processes or procedures change. 1: Rare L1 L3 M6 M10 H15 GAW012 SWMS.doc Authorised by: Page 11 of 11