M O U N T I N G I N S T R U C T I O N S
instructions This document is protected by copyright. The SICK AG company retains this right. Reproducing this document in whole or part is only permissible within the limits of the statutory regulations of copyright law. Modifying or abridging the document is impermissible without the express written permission of from the SICK AG company. 2 SICK AG Industrial Safety Systems Deutschland Al rights reserved 8 011 148/14-04-05
instructions Contents Contents 1 Product description...4 1.1 Scope of delivery...4 2...5 2.1 Required tools and aids...5 2.2 alternatives...5 2.3 on the rear of the press crosshead...7 2.3.1 Premounting vertical adjusting arms on the left/right...7 2.3.2 Premounting horizontal adjusting arms on the left/right...8 2.3.3 horizontal adjusting arms at press crossheads...8 2.3.4 vertical adjusting arms in the cross adapter...9 2.3.5 Applying latching marks...10 2.3.6 cables...11 2.4 on the side of the press crosshead...13 8 011 148/14-04-05 SICK AG Industrial Safety Systems Deutschland All rights reserved 3
Chapter 1 Product description instructions 1 Product description The retaining device for the V 4000 Press Brake sensor (SICK mounting kit 2) consists of a vertical adjusting arm, an adapter plate with groove for accommodating the sliding nut (SICK mounting kit 1) and a horizontal adjusting arm that is mounted to the press crosshead. The retaining device has a rapid adjustment device for the vertical axis and an adjustment lever in the direction of the press crosshead. Latching marks can be applied at the vertical adjusting arm in order to track the V 4000 Press Brake sensor rapidly in case of frequent tool changes. 1.1 Scope of delivery Note Tab. 1: Scope of delivery per package The SICK mounting kit 2 is supplied in two packages. One package contains all the components required to mount the retaining device on one side of the press crosshead. Before carrying out mounting ensure that all the components are included in the delivery. (For the scope of delivery see Tab. 1). Component Quantity Vertical adjusting arm with premounted adapter plate, clamping rail, 1 scale and clamping rail grid Horizontal adjusting arm with premounted clamping rail for cross adapter 1 Cross adapter 1 Cable protection tube 1 m Enclosed set 1: 1 Cover (1x) Washer for M12 (2x) Screw M12 x 60 (2x) Shim (1x) Screw M8 x 20 (2x) Screw M8 x 15 (1x) Cable tie clip with cable tie (2x) Cable tie for cable protection tube (4x) Enclosed set 2: 1 Clamping lever (1x) Spacer ring (1x) Stop bolt M12 (1x) 4 SICK AG Industrial Safety Systems Deutschland Al rights reserved 8 011 148/14-04-05
instructions Chapter 2 2 2.1 Required tools and aids Electric drill and drill bit (metal 6.3 mm) Open-end wrenches (sizes 14 and 19) Hexagon socket screw keys (sizes 4, 6, 10) Side cutting pliers Thread cutter (M12 or M8 for mounting without horizontal adjusting arm) 2.2 alternatives Note Depending on the nature of the press there are two mounting alternatives. on the rear of the press crosshead The system is mounted to the rear of the press crosshead by means of two adjusting arms. If this alternative is used, approx. 0.5 m clearance is required at both sides of the press. Fig. 1: on the rear of the press crosshead 8 011 148/14-04-05 SICK AG Industrial Safety Systems Deutschland All rights reserved 5
Chapter 2 instructions on the side of the press crosshead If the press crosshead has sufficient depth, mounting on the side of the press crosshead with one adjusting arm each is possible. This alternative requires little clearance in the width. Fig. 2: on the side of the press crosshead 6 SICK AG Industrial Safety Systems Deutschland Al rights reserved 8 011 148/14-04-05
instructions Chapter 2 2.3 on the rear of the press crosshead 2.3.1 Premounting vertical adjusting arms on the left/right Notes The SICK mounting kit 2 is supplied in two packages. One package contains all the components required to mount the retaining device onto one side of the press crosshead. The vertical adjusting arm is premounted for the left-hand mounting side. For mounting on the right-hand side the adjusting arm has to be modified. Fig. 3: Premounting vertical adjusting arms Left Right Note Position the adjusting arm (1) so that the scale (2) faces to the front and the cable outlet opening (7) faces to the rear. For the right-hand mounting side remove the adapter plate, turn it by 180 and mount it so that the groove of the adapter plate shows to the right (5, after modification). For the right-hand mounting side remove the clamping rail and slide it into the opposite profile groove and mount it (4, after modification). Mount the adapter plate to the adjusting arm using the screws M8 x 20 (3). Tighten the screws hand-tight. Remove the warning sign (6) at both adapter plates. Do not tighten the screws until after cabling has been completed. 8 011 148/14-04-05 SICK AG Industrial Safety Systems Deutschland All rights reserved 7
Chapter 2 instructions Fig. 4: Premounting horizontal adjusting arms 2.3.2 Premounting horizontal adjusting arms on the left/right Remove the screws (6). Place the cross adapter (4) on the adjusting arm (1) so that the hole for the clamping lever (5) shows to the left at the left-hand adjusting arm and to the right at the right-hand adjusting arm. Mount the cross adapter with spring washers and screws in the sliding nuts (2). Tighten the screws hand-tight so that the cross adapter can still be moved later. Put the cover (3) on the adjusting arm. 2.3.3 horizontal adjusting arms at press crossheads Drilling holes in press crossheads Fig. 5: horizontal adjusting arms at press crossheads (rear view of press crossheads) According to the dimensional drawing, drill holes (10.2 mm in diameter and at least 25 mm in depth) from behind into the press crosshead (1). Cut a thread M12, min. 20 mm deep. Blow out the thread hole clean. 8 SICK AG Industrial Safety Systems Deutschland Al rights reserved 8 011 148/14-04-05
instructions Chapter 2 Fig. 6: horizontal adjusting arms on the press crosshead horizontal adjusting arms on the press crosshead on the left/right Slide the shim (1) sideways into the groove. Push the screws M12 x 60 (3) with washers for M12 (2) through the shim into the holes. Mount the adjusting arms from the rear to the press crosshead. Tighten the screws. Fig. 7: vertical adjusting arms in the cross adapter 2.3.4 vertical adjusting arms in the cross adapter the vertical adjusting arm on the left Mount the clamping lever (3) to the cross adapter (1). Screw the stop bolt (5) with a spacer ring (4) into the upper thread of the cross adapter and tighten with an open-end wrench size 14. Pull the stop bolt and slide the vertical adjusting arm from below into the cross adapter. The groove of the adapter plate (2) points away from the press crosshead. 8 011 148/14-04-05 SICK AG Industrial Safety Systems Deutschland All rights reserved 9
. Chapter 2 instructions Tighten the clamping lever. Screw the screw for the upper back-stop M8 x 15 (6) into the vertical adjusting arm. the vertical adjusting arm on the right Carry out mounting as for the left. Fig. 8: Applying latching marks (view of right-hand side) 2.3.5 Applying latching marks Note Latching marks can be applied at the vertical adjusting arm in order to track the V 4000 Press Brake sensor rapidly in case of frequent tool changes. One grid hole (1) exists. Drill further holes (Ø 6.3 mm) in accordance with the tool lengths that are often used. 10 SICK AG Industrial Safety Systems Deutschland Al rights reserved 8 011 148/14-04-05
instructions Chapter 2 Fig. 9: Attaching cable tie clips 2.3.6 cables Fig. 10: the cable projection (shown for the receiver end) Slide the cable tie clips (2) sideways into the groove of the horizontal adjusting arm (1). Use the open-end wrench (size 19) to turn the cable tie clips clockwise by 90. Remove 3 screws each on the left- and right-hand sides of the adapter plate (3). Loosen the 4th screw. Turn the adapter plate by 180. On the receiver end insert the cable ends (3 cables) together from above into the adjusting arm until they project about 40 cm below (adapter plate side). Cut 30 cm off the cable protection tube. On the receiver end push the cable protection tube (3) from below over the cable (2) until the cable protection tube projects 7 cm into the adjusting arm (1). 8 011 148/14-04-05 SICK AG Industrial Safety Systems Deutschland All rights reserved 11
Chapter 2 instructions Push the remaining cable protection tube from above over the cables until the cable protection tube projects 7 cm into the adjusting arm. Repeat the procedure on the sender end. Insert the cables and attach the cable protection. Fig. 11: Completing cable mounting Bend the cable protection tube (2) at both adjusting arms and slide it into the cable outlet opening (1). Turn back both adapter plates (3). Insert the 3 missing screws at each of the adapter plates and tighten all the screws. Fastening the cable protection tube Fig. 12: Fastening the cable protection tube (view of receiver end) 12 SICK AG Industrial Safety Systems Deutschland Al rights reserved 8 011 148/14-04-05
instructions Chapter 2 Fasten the cable protection tube (2) on the top using the cable ties (4). Ensure that the cable tie is positioned in a slot of the cable protection tube. Insert the cable ties through the cable fastening clips (3) and fasten the cable protection tube. Ensure that the cable has sufficient movement during vertical adjustment. Fig. 13: on the side of the press crosshead (view of left-hand side) 2.4 on the side of the press crosshead Premounting the vertical adjusting arms on the left/right (see Section 2.3.1 on Page 7). Screw the clamping lever (5) to the cross adapter (1). Screw the stop bolt (3) and spacer ring (2) into the centre thread and tighten it. According to the dimensional drawing, drill holes (6.8 mm in diameter and 20 mm in depth) sideways into the press crosshead. Cut a thread M8, min. 15 mm deep. Blow out the thread hole clean. Screw the cross adapter to the press crosshead at the left and right by means of 2 cheese head screws (4) (M8 x 15, not included in the scope of delivery) so that the clamping lever points to the front of the press. Pull the stop bolt and slide the adjusting arm (6) into the cross adapter. Ensure that you use the adjusting arm that is suitable for the mounting side. Mount the cables (see Section 2.3.6 on Page 10). 8 011 148/14-04-05 SICK AG Industrial Safety Systems Deutschland All rights reserved 13
02_A4_15gr_sw_int22.qxd 16.03.2005 11:47 Uhr Seite 1 Contact: 8 011 148/14-04-05 TL/VD Printed in Germany (04.05) Subject to change without prior notice The specified product features and technical data do not represent any guarantee 02 A4sw int22 A ustralia Phone +61 3 9497 4100 1800 33 48 02 tollfree E-Mail sales@sick.com.au Belgium/Luxembourg Phone +32 (0)2 466 55 66 E-Mail info@sick.be Brasil Phone +55 11 5091-4900 E-Mail sac@sick.com.br Ceská Republika Phone +420 2 57 91 18 50 E-Mail sick@sick.cz China Phone +852-2763 6966 E-Mail ghk@sick.com.hk Danmark Phone +45 45 82 64 00 E-Mail sick@sick.dk Deutschland Phone +49 (0)2 11 53 01-260 E-Mail info@sick.de España Phone +34 93 480 31 00 E-Mail info@sick.es F rance Phone +33 1 64 62 35 00 E-Mail info@sick.fr Great Britain Phone +44 (0)1727 831121 E-Mail info@sick.co.uk India Phone +91 (11) 2696 7651 E-Mail ayograj@tecnovaglobal.com Italia Phone +39 02 27 40 93 19 E-Mail info@sick.it Japan Phone +81 (0)3 3358 1341 E-Mail info@sick.jp Korea Phone +82-2 786 6321/4 E-Mail kang@sickkorea.net Nederlands Phone +31 (0)30 229 25 44 E-Mail info@sick.nl Norge Phone +47 67 81 50 00 E-Mail austefjord@sick.no Österreich Phone +43 (0)22 36 62 28 8-0 E-Mail office@sick.at Polska Phone +48 22 837 40 50 E-Mail info@sick.pl Republika Slowenija Phone +386 (0)1-47 69 990 E-Mail selanm@sick.com Russia Phone +7 95 775 05 30 E-Mail info@sick-automation.ru Schweiz Phone +41 41 619 29 39 E-Mail contact@sick.ch Singapore Phone +65 6744 3732 E-Mail admin@sicksgp.com.sg Suomi Phone +358-9-25 15 800 E-Mail sick@sick.fi Sverige Phone +46 8 680 64 50 E-Mail info@sick.se Türkiye Phone +90 216 388 95 90 pbx E-Mail info@sick.com.tr T aiwan Phone +886 2 2365-6292 E-Mail sickgrc@ms6.hinet.net U SA/Canada/México Phone +1(952) 941-6780 1 800-325-7425 tollfree E-Mail info@sickusa.com More representatives and agencies in all major industrial nations at www.sick.com SICK AG Industrial Safety Systems Waldkirch Germany www.sick.com