Water and Environmental Technology
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Contents Tested for the Toughest Applications 4 Automate Independently 6 Connect Flexibly 7 WAGO-I/O-SYSTEM 8 Wastewater Management 10 Water Resource Management 12 Control System Connection 14 Wireless Communication 16 Pump Control, Monitoring and Visualization 18 Current and Energy Measurement Technology 20 JUMPFLEX 22 EPSITRON 24 Software 26 Solution Package 28 3
Quality results from experience and uncompromising attention to detail: Maintenance-free spring pressure connection technology WAGO quality standards surpass those required by industry All WAGO products undergo extensive testing In-house EMC laboratory tests for electromagnetic compatibility EMC tests Tested for the Toughest Applications Proven quality thanks to certified processes and products: DIN ISO 90001:2008 ISO 14001:2004 DIN EN ISO 50001 IRIS Certificate And many more DIN-Rail-Mount Terminal Block System WAGO-I/O-SYSTEM 4
Vibration test Climatic chamber Gastight clamping unit Salt spray test 5
Flexible, fieldbusindependent solutions for decentralized automation WAGO-I/O-SYSTEM 750 Having a choice among our diverse WAGO-I/O-SYSTEM platforms, broad portfolio of relay, function and interface modules, as well as multiple overvoltage protection solutions, means you will always have the right option for your application. WAGO-I/O-SYSTEM 750 XTR Automate Independently Compact & modular: Most compact, fieldbusindependent controller (PLC) Scalable performance modular controllers, control panels, IPCs Programmable to IEC 61131-3 400+ I/O modules available Different potentials can be supplied within one node WAGO SPEEDWAY, Modular IP67 I/O-System Flexible & universal: Support all standard fieldbus protocols Compatible with IEC 60870 and IEC 61850 telecontrol protocols TO-PASS telecontrol solutions Combine standard I/O and Ex i modules Safety meets Ex i functional safety and Ex protection in one module Large selection of function libraries PERSPECTO Panels TO-PASS Telecontrol Module 6 EPSITRON Power Supplies
DIN-Rail-Mount Terminal Block System from 0.14 185 mm 2 (24 AWG 350 kcmil) The largest DIN-rail-mount terminal block system up to 185 mm 2 (350 kcmil) with spring pressure connection technology Our comprehensive and high-performance product portfolio fulfills every need from the smallest to the greatest challenges. Connect Flexibly CAGE CLAMP technology: Gas-tight spring clamp connection Vibration-proof and maintenance-free Increased system uptime and reliability High-Current DIN-Rail-Mount Terminal Blocks, 185 mm 2 (350 kcmil) PUSH WIRE Connectors for Junction Boxes Vibration-proof, fast and maintenance-free: TOPJOB S and POWER CAGE CLAMP Largest DIN-rail-mount terminal block system, ranging from 0.14 185 mm 2 (24 AWG 350 kcmil) Industry s widest range of spring pressure terminal blocks Suitable for all conductor types CAGE CLAMP S push-in termination of solid and ferruled conductors Industry s fastest and most costeffective marking system Comprehensive jumper system for virtually any application JUMPFLEX 857 and 2857 Series 7
The ideal control system: Scalable performance modular controllers Fieldbus-independent compatible with all standard fieldbus protocols Programmable to IEC 61131-3 Provides 400+ finely modular I/O modules Features pluggable connectors (optional) Simplifies integration into the IT world via HTTP, SNTP, SNMP, FTP and more Supports IEC 60870-5-101/-103/- 104, IEC 61850, IEC 61400-25 and MODBUS telecontrol protocols Maximizes return on investment Boasts the best price/performance ratio Enables custom node configurations Saves space Increases operational reliability Decreases maintenance costs WAGO-I/O-SYSTEM 750 One System for Every Application Extended temperature range Carefully selected components and materials for -20 C to +60 C operating range 8
From 0 C to -55 C Ex and non-ex modules can be combined in one node TAKING IT TO THE EXTREME THE STANDARD FOR 750 XTR extreme temperature from -40 C to +70 C extreme isolation up to 5 kv impulse voltage DIN EN 60870-2-1 extreme vibration up to 5g acceleration DIN EN 60068-2-6 9
Wastewater Management Sewage Treatment Plant PLC HART Pumping = GSM/GPRS w = Bluetooth = PROFIBUS = ETHERNET = Unspecific line Condition monitoring 10 Level measurement with TO-PASS Compact GSM/GPRS communication Page 17 Outlet pumping station, control, condition monitoring and energy measurement Pages 18 21
WAGO-I/O-SYSTEM Zone 1 Zone 21 Zone 0 Zone 20 Hazardous environment Non-hazardous environment DI/DO M Zone 2 Zone 22 BAR C station Requirements for wastewater plant components: Robust system technology Perform in extreme environments System network applications Remote monitoring Easy to service Highly flexible automation technology Support standard fieldbus systems Connection to control system Multiple interfaces Streamlined connection to sensors Use in hazardous areas M Motor Pumpe Engineered for hazardous environments: Approved for use in Zone 2/22 and mining Ex i I/O modules connect to intrinsically safe sensors/actuators Certified to ATEX, IECEx, UL ANSI/ISA 12.12.01, UL508, shipbuilding, GOST-R, etc. All-in-one module functional safety and explosion protection TOPJOB S DIN-rail-mount terminal blocks: All through and ground conductor terminal blocks in the TOPJOB S DIN-rail-mount terminal block line, as well as the special Ex high-current terminal blocks, are suitable for use in Ex e I/II areas. The X-COM S-SYSTEM, which combines pluggable DIN-rail-mount terminal blocks and female plugs, is available for Ex applications in Zone 2 ( na ignition protection class). 11
Water Resource Management Process Water Treatment 24 V 24 V 24 V BAR ph DI/DO M BAR HART = ETHERNET = System bus = Unspecific line 230/24 V ph DI/DO 12
Requirements for components used in water treatment systems: Robust system technology Use in system network and as an all-in-one network solution Highly flexible automation technology Support standard fieldbus systems Connection to control system Integration into industrial environments Remote monitoring Multiple interfaces Worldwide approvals 24 V ph DI/DO 24 V WAGO-I/O-SYSTEM 750 PFC200: Scalable solutions ranging from compact controllers to advanced turnkey systems Specialty functions: condition monitoring, radio technology and more Free function blocks for water resource management WAGO SPEEDWAY 767: IP67 cabinet-free automation solution Ideal for harsh environments Temperature range of -25 C to +60 C Excellent protection Withstand EMC, water and dust EPSITRON Advanced Power Supply System, 787 Series: ECO Power and PRO Power Supplies in single- and three-phase versions Buffer modules UPS WAGO Switches, 852 Series From the ECO Switch to the Industrial Managed Switch Fully compliant with IEEE802.3, 802.3u stantards WAGO PERSPECTO : Monitors and panels Monitor sizes from 3.5 to 15 Multiple interfaces 13
Control System Connection High-performance connection to a control system Control system connections are crucial for seamlessly monitoring waterworks or sewage treatment plants. Connecting both remote stations (e.g., wells, elevated tanks, pumping stations) and sewer system is required to streamline the entire sewage treatment process. Communication is performed using standard bus protocols, as well as IEC 60870-5-101/-103/-104 telecontrol protocols and GSM/GPRS networks. Control system ETHERNET Office PCs Standby phone GSM modem Operating and supervising unit Firewall Central control unit Printer TCP/IP ETHERNET System networks HART communication PROFIBUS PLC SPS EDGE/UMTS RS-485 Pumping station Elevated tank Deep well MODBUS/TCP 14
WAGO Telecontrol Gateway Connect up to 64 telecontrol substations with up to two control systems per IEC 60870-5-101/-104 Communication per IEC 60870-5-101/-103/-104 Connect substations via GSM, dedicated or dial-up line No control system limiting the number of connections Easy parameterization via Web-based management Transmitted data requires no parameterization Optional redundancy Web-based management Configuration: Control level WAGO Telecontrol Gateway per IEC 60870-5-104 and IEC 60870-5-101 Transmission level Router with fixed IP WAGO Telecontrol Gateway light for up to 16 substations Transmission per IEC 60870-5-101/-103/-104 Transmission per IEC 60870-5-101/-103/-104 Field level Transmission per IEC 60870-5-104 via IPSec VPN tunnel GSM Modem connection 1 64 telecontrol substations 1 16 telecontrol substations with modem connection MODBUS IEC 60870-5-101 / -103 / -104, 61850, 61400 15
PROFIBUS RUN BF DIA BUS I/O USR 750-833 Wireless Communication Wireless Technology Point-to-point IP65 communication Range up to 400 m: Robust and maintenance-free cable substitute (IP65 degree of protection and internal antenna) Easy configuration WLAN ETHERNET 24 VDC 24 VDC ETHERNET Point-to-point IP20 communication Range up to 1000 m: Expansion within the WAGO-I/O-SYSTEM Easy to use as multiplexer Optional fieldbus connection W Slave Master Multipoint IP20 communication Range up to 1000 m: Expansion within the WAGO-I/O-SYSTEM Up to eight devices in a wireless network Create extensive networks Optional fieldbus connection Master 1 Master 2 Network 1 Network 2 16 Slave 1/1 Slave 1/7 Slave 2/1 Slave 2/7
GSM/GPRS Error reporting and networking for pumping stations and control center TO-PASS Compact: Rugged, compact device rated for -20 C to +70 C operation Cyclic and/or event-controlled data transmission Send fault messages to the maintenance department Send process data via GSM/GPRS directly to the control center Configuring instead of programming Connection to control center via complimentary SQL data bank Optional outdoor versions in IP66 housing with battery, charging controller and heater TO-PASS Web Connector: Fieldbus-independent connection of TO-PASS Compact to the control system Send fault and event messages via GPRS data string (<1 KB) to a WAGO I/O controller with fixed IP address Transmit data (e.g., via MODBUS/TCP, BACnet, IEC telecontrol protocols per 60870, 61850, 61400) to a central control system Direct display via Web visualization Control center GSM/GPRS GSM/GPRS TO-PASS Compact: 4 DI to 8 DI and 8 AI Data logger function Direct server connection Optional use of TO-PASS Web Portal GSM/GPRS GSM/GPRS TO-PASS Web Connector IEC 60870-5-101/-104 17
Pumping stations are an essential part of both water/wastewater management and process industry infrastructures These factors are vital to continuously monitoring and optimizing these systems: Easy to service Preventive maintenance Integrable current and energy measurement technology Future-oriented and reliable planning Current and Energy Measurement Technology Pump Control, Monitoring Powerful control Scalable, modular control system 400+ function modules Memory expansion up to 32 GB (optional) High system uptime Remote connection Combine specialty functions WAGO-I/O-SYSTEM 750 Condition monitoring Integrable vibration monitoring Current and energy measurement Temperature monitoring 18
EPSITRON Uninterruptible Power Supplies (UPS) Reliably endure longer power failures with a UPS charger, controller and connected battery modules; features integrated battery control technology. and Visualization Pump control WAGO Water.lib and Process.lib function libraries Minimal programming Free pump function blocks Data logger Complete visualization Detailed displays Energy data visualization Harmonic analysis (up to the 41st harmonic) Trend view 19
A B A B C D C D A B A B C D C D A B A B C D C D A B A B C D C D Identify, Optimize and Economize Energy Consumption Comprehensive network analysis Streamline supply lines when upgrading systems of the same type Create transparency by switching off consumers (e.g., ventilation) Early detection and elimination of asymmetrical network loads (e.g., due to insufficient compensation) Identify/avoid expensive peak load times by perfectly timing the switch off of secondary consumers Current and Energy Measurement Technology Transparency Pays Dividends Current Transducer, 857-550 0 20 ma Current transformer 250 A/1 A PLC L1 DO/Alarm indication 24 V/100 ma Power supply Rogowski Transducer, 857-552 RT 500 (500 A) +US 0 20 ma -US PLC Rogowski coil L1 DO/Alarm indication 24 V/100 ma Power supply 20
Measured variables: Energy consumption Voltage Electricity Phase position Active energy/power Reactive power/energy Apparent power/energy cos ϕ Rotary field detection Power factor Four-quadrant operation Harmonic analysis (up to the 41st harmonic) N-conductor measurement Visualization Connecting current transformers to 3-phase power measurement modules Terminal block assembly for current transformers, 2007-8873 k-s 1 I-S 2 k-s 1 I-S 2 k-s 1 I-S 2 L1 L2 L3 N PE These and other solutions can be found online: www.global.wago.com/en/solutions/current-energy-measurement-technology 21
JUMPFLEX 857 and 2857 Series New Features for a Variety of Combinations The 2857 Series was driven by customers needs for system planning flexibility and maintaining consistency. To achieve this, the 2857 Series housing was designed with the same shape as the popular 857 Series while spanning all widths. The advantage rests in the palm of your hand: There is no need to wire each individual component thanks to push-in jumpers, which saves time and effort. This combination of mechanical and electrical characteristics has lead to unique features that continue setting the standard for transducers. Always Accurate Resistor laser trimming eliminates recalibration. Flexibility at its Finest Configure via DIP switch or FDT/DTM configuration tool. Industry s Most Compact True 6.0 mm width maximizes panel space. For Extreme Temperatures Extended temperature range of -25 C to +70 C suits more applications. Maximum Safety All devices provide safe isolation with 2.5 kv test voltage acc. EN 61140. Commoning, Not Discrete Wiring Same outline allows use of a single in-line, push-in jumper. 22 857 Series 2857 Series
A B A B A B C A B Application Examples Signal Splitter, 857-423 Flow measurement 0 20 ma 0 20 ma C D C D D C D 0 20 ma PLC Sensor Display Power supply Temperature Transducer for Pt and Resistance Sensors, 857-801 Temperature monitoring via Pt sensor 0 20 ma Pt100 Data logger Power supply Analog Threshold Value Switch, 857-531 Level monitoring 0 20 ma Sensor DO/Alarm indication 24 V/100 ma Control valve = > Relay OFF 12 11 13 = > Relay ON 12 11 13 Power supply 23
EPSITRON Advanced Industrial Power Supplies The Right Solution for Every Application 787 Series EPSITRON PRO Power Single- and three-phase power supplies with a wide input voltage range and 12 V, 24 V or 48 V output voltage. Features include PowerBoost, TopBoost and optional LineMonitor. EPSITRON CLASSIC Power Single-phase power supplies with a wide input voltage range and 12 V, 24 V or 48 V output voltage. EPSITRON COMPACT Power Low-profile, single-phase power supplies with a wide input voltage range and 12 V/24 V output voltage. EPSITRON ECO Power Single- and three-phase power supplies with a wide input voltage range and 12 V, 24 V or 48 V output voltage. Features include Power- Boost, TopBoost and optional LineMonitor. 24
EPSITRON Electronic Circuit Breakers Configurable electronic circuit breakers protect up to four current paths, while providing both current and voltage monitoring. EPSITRON Uninterruptible Power Supplies (UPS) Reliable compensation for longer power failures via UPS charger, controller and connected battery modules; features integrated battery control technology. EPSITRON Capacitive Buffer Modules Maintenance-free, capacitive buffer modules provide reliable operation in the event of short voltage fluctuations. EPSITRON Redundancy Modules Redundancy modules provide increased uptime and higher load current via two power supplies connected in parallel. 25
Software WAGO s concept: Solution-oriented software modules WAGO provides you with a series of software packages designed to make your daily work easier: No matter whether you are looking for programming and visualization tools, a software for operating and displaying a node, or configuration programs. Programming/ Parameterization Hardware Service 26
Water.Lib and Process.Lib function blocks With free function libraries, WAGO offers you practical software modules for process technology applications: Support via software modules Minimal programming Easy to use Easy implementation in WAGO-I/O-PRO Visual display elements Customizable PLC Programmable ETHERNET Fieldbus Controller, Multitasking 32-Bit CPU, 750-880 PFC200, ETHERNET, RS-232/-485, 750-880 PFC200, ETHERNET, RS-232/-485, CAN, PROFIBUS, 750-8206 V23 V24 The function modules include: Water.lib Pump station Surface management Valve control Raking Ventilation Counters Limit value monitoring Control function blocks Process.lib Pump control Motor Mixer Agitator 27
Solution Package WAGO s data logger provides the following options: Flexible-to-configure measurement signal acquisition Recording up to 80 analog or digital signals Individually processing recorded data, if required Adding WAGO-I/O-SYSTEM 750 modules Storing process data on a removable device Visualizing recorded data Displaying current value Displaying the last 20 values/channels in tabular form Displaying the last 100 values/channels in trend form Your advantages with WAGO: Maximum flexibility Low investment costs relative to overall functionality Free, fully functional user application Data storage in open CSV format Open source solution package Individual expansions and/or program modifications The open-source solution package allows individual functionalities to be added at any time. Examples from our application notes: Transmission of process values /changes via SMS/email Data exchange with SQL databases Connection to control systems from different manufacturers Connection to IT via SNMP Value integration in Web server And more 28
Solution Package TO-PASS Web Connector TO-PASS Web Connector Solution Package provides the following options: Fieldbus-independent connection of TO-PASS Compact to the control system Send fault and event messages via GPRS data string (<1 KB) to a WAGO I/O controller with fixed IP address Transmit data (e.g., via MODBUS/TCP, BACnet, IEC telecontrol protocols per 60870, 61850, 61400) to a central control system TO-PASS Compact: Rugged, compact device rated for -20 C to +70 C operation TO-PASS GPRS modules are available with up to 8 DI, 8 AI, 4 DO, 2 AO and MODBUS Cyclic and/or event-controlled transmission Configuring instead of programming Optional outdoor versions in IP66 housing with battery, charging controller and heater HTTP Request or GPRS HTTP Response Your advantages with WAGO: Fieldbus-independent connection to the WAGO-I/O-SYSTEM Free, fully functional user application Freely expand system and modify programs as needed Scalable solutions from controllers to IPCs (depending on the number of remote stations) 29
Support Free hotline Qualified fieldbus specialists Troubleshooting Consulting Concept creation Component selection Network planning Application layout Expertise Connection technology System automation Telecontrol solutions Ex applications Signal conditioning Solutions I/O system advisors Application engineers Training CODESYS Automation Connection technology Support Application notes Assistance in preparing your bid Function libraries Help creating proposals Planning and project engineering
Volume 1, Rail-Mounted Terminal Block Systems Rail-Mounted Terminal Blocks Modular Connectors (X-COM -SYSTEM and X-COM S-SYSTEM) Patchboard Systems Terminal Strips PUSH WIRE Connectors for Junction Boxes Lighting Connectors Shield Connecting System Volume 2, Connectors and PCB Terminal Blocks PCB Terminal Blocks Feedthrough Terminal Blocks MULTI CONNECTION SYSTEM (MCS) Pluggable PCB Terminal Blocks Specialty Connectors Volume 3, AUTOMATION IP20 Modular I/O-SYSTEMS Radio Technology, TO-PASS Telecontrol Technology Industrial Switches, PERSPECTO IP67 Modular I/O-SYSTEM, IP67 Block I/O-SYSTEM IP67 Sensor/Actuator Boxes, IP67 Cables and Connectors Power Supplies Volume 4, INTERFACE ELECTRONIC Relays Optocouplers Specialty Functions Interface Modules Transducers Power Supplies Overvoltage Protection Radio Technology Empty Housings and DIN-Rail Mount Carriers Volume 5, WINSTA The Pluggable Connection System WINSTA MINI Pluggable Connectors WINSTA MINI special Pluggable Connectors WINSTA MIDI Pluggable Connectors WINSTA MIDI special Pluggable Connectors WINSTA MAXI Pluggable Connectors WINSTA RD Cable Assemblies WINSTA KNX Pluggable Connectors WINSTA IDC Flat Cable Systems
0888-0182/0200-6901- Branch Brochure Water 2.0 US - 09/14 - Printed in Germany - Subject to design changes WAGO Kontakttechnik GmbH & Co. KG Postfach 28 80 D - 32385 Minden Hansastraße 27 D - 32423 Minden Germany Phone: +49 571 887-0 Fax: +49 571 887-169 Email: info@wago.com Online: www.wago.com