SolutionsII 1
SolutionsII Product Typical Overview Details I. GENERAL DESCRIPTION Work Included: Furnish all necessary materials, labor and equipment for the complete installation of interior aluminum framing as shown on the drawings and specified herein. (Specifier Note: It is suggested that related items such as aluminum & wood entrance doors, glass, be included whenever possible.) Work Not Included: Structural support of the framing system, interior closures, trim. (Specifier list other exclusions). Related Work Specified Elsewhere: (Specifier list). QUALITY ASSURANCE Drawings and specifications are based on the Solutions II Interior Officefronts(TM) System as manufactured by RACO Interior Products, Inc. Whenever substitute products are to be considered, supporting technical literature, samples, drawings and performance data must be submitted ten (10) days prior to bid in order to make a valid comparison of the products involved. Test reports certified by an independent test laboratory must be made available upon request. II. PRODUCTS MATERIALS Extrusions shall be 6063-T5 alloy and temper (A.S.T.M. B221 alloy T5 temper). Fasteners, shall be aluminum, stainless steel or zinc plated steel in accordance with A.S.T.M. A 164. Glazing gaskets shall be E.P.D.M. elastomeric extrusions. FINISH All exposed framing surfaces shall be free of scratches and other serious blemishes. Aluminum extrusions shall be given a caustic etch followed by an anodic oxide treatment to obtain... (Specify one of the following): #14 Clear anodic coating #63 Bronze Paint #65 Black Paint #61 White Paint #62 Grey Paint #88 Custom Match Paint 2
SolutionsII Product Typical Overview Details FABRICATION The framing system shall provide for flush glazing on all sides with no projecting stops. Vertical and horizontal framing members shall have a nominal face dimension of (Specify). III. EXECUTION INSTALLATION All glass and door framing shall be set in correct locations as shown in the details and shall be level, square, plumb and in alignment with other work in accordance with the manufacturers installation instructions and approved shop drawings. All work shall start from bench marks and / or column lines as established by the architectural drawings and the general contractor with guaranteed accuracy. PROTECTION AND CLEANING After installation the General Contractor shall adequately protect exposed portions of aluminum surfaces from damage by grinding and polishing compounds, plaster, lime, acid, cement, or other contaminants. The General Contractor shall be responsible for final cleaning in accordance with A.A.M.A. specifications 609.1 for anodize 3
SolutionsII Product Typical Overview Details RACO Interior OfficeFronts door frames, sidelights and borrowed light frames can be shipped to the job site K.D., as open assembled panels, or as shop glazed panels ready for installation into finished drywall openings as shown on the approved shop drawings. Solutions II framing features screw race joinery. Horizontal and vertical mullions are joined together with screws driven through the back of the two piece (split) vertical members into the extruded screw splines in the horizontals. Solutions II offers the architect/designer unlimited design possibilities with standard 1½", 2", 3", 4" and 5" trim profiles that can be mixed and matched on door frames and borrowed light Top load, push-in gaskets Borrowed and sidelight openings provide for flush glazing on all four sides with no projecting glass stops or exposed fasteners. Top load glazing gaskets are used on both sides of the glass to secure it into the aluminum glazing pockets and eliminate visible raw glass edges. 4
SolutionsII Reference Typical Details Drawings Door Frame 1 3 2 Door Frame with Sidelight 5 1 4 7 2 6 8 See reference matrix pages for typical details information. 5
SolutionsII Reference Typical Details Drawings Door Frame with Partial Height Sidelight 5 1 6 4 8 2 3 Door Frame with Transom 5 6 9 3 2 See reference matrix pages for typical details information. 6
SolutionsII Reference Typical Details Drawings Door Frame with Sidelight and Transom 5 5 10 6 9 6 4 8 2 Borrowed Light 5 10 7 6 8 6 See reference matrix pages for typical details information. 7
SolutionsII Reference Typical Details Drawings Partial Height Borrowed Light 5 10 7 6 8 Cased Opening 11 11 11 11 11 See reference matrix pages for typical details information. 8
SolutionsII Reference Typical Details Drawings Corners RN255 RN255 RN252 RN252 RN252 RN252 RN252 RN252 RC306 RC306 12 13 14 15 RR238 JR454 JD454 RR519 RR517 RR212 NS700 4 1/2" 4 1/2" RR213 JP454 JP454 16 17 18 19 JD454 JD454 4 1/2" 4 1/2" JD454 JR454 20 21 See reference matrix pages for typical details information. 9
SolutionsII Reference Typical Details Matrix 375 Series Elevation Number 1 ½ Profile 2 Profile 3 Profile 4 Profile 5 Profile 1 N2-1, N2-2 N2-15 N2-29 N2-43 N2-57 2 N2-3 N2-17 N2-31 N2-45 N2-59 3 N2-4 N2-18 N2-32 N2-46 N2-60 4 N2-5, N2-6 N2-19, N2-20 N2-33, N2-34 N2-47, N2-48 N2-61, N2-62 5 N2-7, N2-8 N2-21 N2-35 N2-49 N2-63 6 N2-7 N2-21 N2-35 N2-49 N2-63 7 N2-9 N2-23 N2-37 N2-51 N2-65 8 N2-10, N2-11 N2-16, N2-22 N2-24, N2-25 N2-30, N2-36 N2-38, N2-39, N2-44, N2-50 N2-52, N2-53 N2-58, N2-64 N2-66, N2-67 N2-71, N2-72 9 N2-12 N2-26 N2-40 N2-54 N2-68 10 N2-13 N2-27 N2-41 N2-55 N2-69 11 12 N2-14 N2-73 N2-28 N2-83 N2-42 N2-84 N2-56 N2-85 N2-70 N2-86 13 N2-74 N2-87 N2-88 N2-89 N2-90 14 N2-75 N2-91 N2-92 N2-93 N2-94 15 N2-76 N2-95 N2-96 N2-97 N2-98 16 N2-77 17 N2-78 18 N2-79 19 N2-80 20 N2-81 21 N2-82 See reference elevation pages for typical details information. 10
SolutionsII Reference Typical Details Matrix 487 Series Elevation Number 1 ½ Profile 2 Profile 3 Profile 4 Profile 5 Profile 1 N3-1, N3-2 N3-15 N3-29 N3-43 N3-57 2 N3-3 N3-17 N3-31 N3-45 N3-59 3 N3-4 N3-18 N3-32 N3-46 N3-60 4 N3-5, N3-6 N3-19, N3-20 N3-33, N3-34 N3-47, N3-48 N3-61, N3-62 5 N3-7, N3-8 N3-21 N3-35 N3-49 N3-63 6 N3-7 N3-21 N3-35 N3-49 N3-63 7 N3-9 N3-23 N3-37 N3-51 N3-65 8 N3-10, N3-11 N3-16, N3-22 N3-24, N3-25 N3-30, N3-36 N3-38, N3-39, N3-44, N3-50 N3-52, N3-53 N3-58, N3-64 N3-66, N3-67 N3-71, N3-72 9 N3-12 N3-26 N3-40 N3-54 N3-68 10 N3-13 N3-27 N3-41 N3-55 N3-69 11 12 N3-14 N3-73 N3-28 N3-83 N3-42 N3-84 N3-56 N3-85 N3-70 N3-86 13 N3-74 N3-87 N3-88 N3-89 N3-90 14 N3-75 N3-91 N3-92 N3-93 N3-94 15 N3-76 N3-95 N3-96 N3-97 N3-98 16 N3-77 17 N3-78 18 N3-79 19 N3-80 20 N3-81 21 N3-82 See reference elevation pages for typical details information. 11
RN218 1-1/2" 1-1/2" RN255 RN255 N2-001_375_1.5-inch_door-head_at-drywall.dxf See also N2-002 N2-002_375_1.5-inch_door-head.dxf See also N2-001 RN255 RN255 1-1/2" 1-1/2" N2-003_375_1.5-inch_hinge-jamb.dxf N2-004_375_1.5-inch_strike-jamb.dxf 12
RN255 RN254 RN254 RN255 1-1/2" N2-005_375_1.5-inch_strike-jamb_at-glass.dxf See also N2-006 1-1/2" N2-006_375_1.5-inch_hinge-jamb_at-glass.dxf See also N2-005 RN218 1-1/2" 1-1/2" RN252 RN252 N2-007_375_1.5-inch_head_and_jamb.dxf See also N2-008 N2-008_375_1.5-inch_head.dxf See also N2-007 RN250 RN251 RN251 RN251 1-1/2" 1-1/2" RN261 N2-009_375_1.5-inch_horizontal-mullion.dxf N2-010_375_1.5-inch_sill_at-drywall_one-snap.dxf See also N2-011, N2-016, N2-022 13
RN258 RN258 RN250 RN251 RN214 1-1/2" 1-1/2" RN256 N2-011_375_1.5-inch_sill_at-drywall_two-snap.dxf See also N2-010, N2-016, N2-022 N2-012_375_1.5-inch_transom-bar.dxf RN203 1-1/2" RN252 RN254 1-1/2" N2-013_375_1.5-inch_vertical-mullion.dxf N2-014_375_1.5-inch_cased-head_and_jamb_and_sill.dxf 3 3/4" RN250 RN251 1-15/16" RN417 1-1/2" RN255 RN220 N2-015_375_2-inch_door-head.dxf N2-016_375_1.5-inch_sill_one-snap.dxf See also N2-010, N2-011, N2-022 14
RN417 RN417 3 3/4" 3 3/4" RN255 RN255 1-15/16" 1-15/16" N2-017_375_2-inch_hinge-jamb.dxf N2-018_375_2-inch_strike-jamb.dxf RN417 RN417 RN255 RN253 RN255 RN253 1-15/16" 1-15/16" N2-019_375_2-inch_strike-jamb_at-glass.dxf See also N2-020 N2-020_375_2-inch_hinge-jamb_at-glass.dxf See also N2-019 15
3 3/4" RN258 RN258 1-15/16" RN417 RN214 1-1/2" RN221 RN252 N2-021_375_2-inch_head_and_jamb.dxf N2-022_375_1.5-inch_sill_two-snap.dxf See also N2-010, N2-011, N2-016 RN250 RN251 RN250 RN251 RN417 1-15/16" RN417 1-15/16" RN254 N2-023_375_2-inch_horizontal-mullion.dxf N2-024_375_2-inch_sill_at-drywall_one-snap.dxf See also N2-025, N2-030, N2-036 RN250 RN251 RN258 RN258 RN417 1-15/16" RN417 RN214 1-15/16" RN260 N2-025_375_2-inch_sill_at-drywall_two-snap.dxf See also N2-024, N2-030, N2-036 N2-026_375_2-inch_transom-bar.dxf 16
RN417 RN203 RN417 1-15/16" RN252 RN253 3 3/4" 1-15/16" N2-027_375_2-inch_vertical-mullion.dxf N2-028_375_2-inch_cased-head_and_jamb_and_sill.dxf RN250 RN251 RN443 3" RN417 1-15/16" RN221 RN255 N2-029_375_3-inch_door-head.dxf N2-030_375_2-inch_sill_one-snap.dxf See also N2-024, N2-025,N2-036 17
RN443 RN443 RN255 RN255 3" 3" N2-031_375_3-inch_hinge-jamb.dxf N2-032_375_3-inch_strike-jamb.dxf RN443 RN443 RN255 RN252 RN252 RN255 3" 3" N2-033_375_3-inch_strike-jamb_at-glass.dxf See also N2-034 N2-034_375_3-inch_hinge-jamb_at-glass.dxf See also N2-033 18
RN258 RN258 RN443 3" RN417 RN214 RN221 1-15/16" RN252 N2-035_375_3-inch_head_and_jamb.dxf N2-036_375_2-inch_sill_two-snap.dxf See also N2-024, N2-025, N2-030 RN250 RN251 RN250 RN251 RN443 3" RN443 3" RN252 N2-037_375_3-inch_horizontal-mullion.dxf N2-038_375_3-inch_sill_at-drywall_one-snap.dxf See also N2-39, N2-044, N2-050 RN250 RN251 RN258 RN258 RN443 3" RN214 RN443 3" RN255 N2-039_375_3-inch_sill_at-drywall_two-snap.dxf See also N2-038, N2-044, N2-050 N2-040_375_3-inch_transom-bar.dxf 19
RN443 RN203 RN443 3" RN252 R N252 3" N2-041_375_3-inch_vertical-mullion.dxf N2-042_375_3-inch_cased-head_and_jamb_and_sill.dxf RN250 RN251 RN443 3" RN443 4" RN222 RN255 N2-044_375_3-inch_sill_one-snap.dxf See also N2-038, N2-039, N2-050 N2-043_375_4-inch_door-head.dxf 20
RN419 RN419 RN255 RN255 4" 4" N2-045_375_4-inch_hinge-jamb.dxf N2-046_375_4-inch_strike-jamb.dxf RN419 RN419 RN255 RN252 RN252 RN255 4" 4" N2-047_375_4-inch_strike-jamb_at-glass.dxf See also N2-048 N2-048_375_4-inch_hinge-jamb_at-glass.dxf See also N2-047 21
RN258 RN258 RN419 4" RN214 RN443 3" RN252 RN222 N2-049_375_4-inch_head_and_jamb.dxf N2-050_375_3-inch_sill_two-snap.dxf See also N2-038, N2-039, N2-044 RN250 RN251 RN250 RN251 RN419 4" RN419 4" RN252 N2-051_375_4-inch_horizontal-mullion.dxf N2-052_375_4-inch_sill_at-drywall_one-snap.dxf See also N2-053, N2-058, N2-064 22
RN250 RN251 RN258 RN258 RN214 RN419 4" RN419 4" RN255 N2-053_375_4-inch_sill_at-drywall_two-snap.dxf See also N2-052, N2-058, N2-064 N2-054_375_4-inch_transom-bar.dxf RN419 RN203 RN419 4" RN252 R N252 4" N2-055_375_4-inch_vertical-mullion.dxf N2-056_375_4-inch_cased-head_and_jamb_and_sill.dxf 23
RN250 RN251 RN419 4" RN445 5" RN223 RN255 N2-058_375_4-inch_sill_one-snap.dxf See also N2-052, N2-053, N2-064 RN445 N2-057_375_5-inch_door-head.dxf RN445 RN255 5" N2-060_375_5-inch_strike-jamb.dxf RN255 5" N2-059_375_5-inch_hinge-jamb.dxf 24
RN445 RN252 RN255 RN445 5" N2-061_375_5-inch_strike-jamb_at-glass.dxf See also N2-062 RN252 RN255 5" N2-062_375_5-inch_hinge-jamb_at-glass.dxf See also N2-061 RN258 RN258 RN445 5" RN214 RN419 4" RN252 RN223 N2-063_375_5-inch_head_and_jamb.dxf N2-064_375_4-inch_sill_two-snap.dxf See also N2-052, N2-053, N2-058 25
RN250 RN251 RN250 RN251 RN445 5" RN445 5" RN252 N2-065_375_5-inch_horizontal-mullion.dxf N2-066_375_5-inch_sill_one-snap.dxf See also N2-067, N2-071, N2-072 RN250 RN251 RN258 RN258 RN214 RN445 5" RN445 5" RN255 N2-067_375_5-inch_sill_two-snap.dxf See also N2-066, N2-071, N2-072 N2-068_375_5-inch_transom-bar.dxf 26
RN445 RN203 RN445 5" RN252 R N252 5" N2-069_375_5-inch_vertical-mullion.dxf N2-070_375_5-inch_cased-head_and_jamb_and_sill.dxf RN250 RN251 RN258 RN258 RN214 RN445 5" RN445 5" RN224 RN224 N2-071_375_5-inch_sill_one-snap.dxf See also N2-066, N2-067, N2-072 N2-072_375_5-inch_sill_two-snap.dxf See also N2-066, N2-067, N2-071 27
RN255 RN252 N2-073_375_1.5-inch_door-and-glass_corner_at-drywall.dxf RN252 RN252 N2-074_375_1.5-inch_glass-and-glass_corner_at-drywall.dxf 28
RN255 RN252 N2-075_375_1.5-inch_door-and-glass_corner.dxf RC306 RN252 RN252 N2-076_375_1.5-inch_glass-and-glass_corner.dxf RC306 29
JR454 4-1/2" JP454 N2-077_375_1-way_corner.dxf JD454 4-1/2" JP454 N2-078_375_2-way_corner.dxf 30
RR238 RR212 RR519 RR517 NS700 RR213 N2-079_375_radius_corner.dxf N2-080_375_adjustable_corner.dxf JD454 JD454 4-1/2 4-1/2" JR454 JD454 N2-081_375_3-way_corner.dxf N2-082_375_4-way_corner.dxf 31
RN417 RN255 RN252 RN417 RN443 N2-083_375_2-inch_door-and-glass_corner_at-drywall.dxf RN443 RN255 CLIP RN252 CLIP RN443 N2-084_375_3-inch_door-and-glass_corner_at-drywall.dxf 32
RN419 RN255 CLIP RN252 CLIP RN419 N2-085_375_4-inch_door-and-glass_corner_at-drywall.dxf RN445 RN255 RN252 CLIP CLIP RN445 N2-086_375_5-inch_door-and-glass_corner_at-drywall.dxf 33
RN417 RN252 RN252 RN417 N2-087_375_2-inch_glass-and-glass_corner_at-drywall.dxf RN443 RN252 CLIP RN252 CLIP RN443 N2-088_375_3-inch_glass-and-glass_corner_at-drywall.dxf 34
RN419 RN252 CLIP RN252 CLIP RN419 N2-089_375_4-inch_glass-and-glass_corner_at-drywall.dxf RN445 RN252 RN252 CLIP CLIP RN445 N2-090_375_5-inch_glass-and-glass_corner_at-drywall.dxf 35
RN417 RN255 RN252 RC306 RN417 N2-091_375_2-inch_door-and-glass_corner.dxf RN443 RN255 CLIP RN252 RC306 CLIP RN443 N2-092_375_3-inch_door-and-glass_corner.dxf 36
RN419 RN255 CLIP RN252 RC306 CLIP RN419 N2-093_375_4-inch_door-and-glass_corner.dxf RN445 RN255 RN252 CLIP RC306 CLIP RN445 N2-094_375_5-inch_door-and-glass_corner.dxf 37
RN417 RN252 RN252 RC306 RN417 N2-095_375_2-inch_glass-and-glass_corner.dxf RN443 RN252 CLIP RN252 RC306 CLIP RN443 N2-096_375_3-inch_glass-and-glass_corner.dxf 38
RN419 RN252 CLIP RN252 RC306 CLIP RN419 N2-097_375_4-inch_glass-and-glass_corner.dxf RN445 RN252 RN252 CLIP RC306 CLIP R N445 N2-098_375_5-inch_glass-and-glass_corner.dxf 39
RN318 1-1/2" 1-1/2" RN355 RN355 N3-001_487_1.5-inch_door-head_at-drywall.dxf See also N3-002 N3-002_487_1.5-inch_door-head.dxf See also N3-001 RN355 RN355 1-1/2" 1-1/2" N3-003_487_1.5-inch_hinge-jamb.dxf N3-004_487_1.5-inch_strike-jamb.dxf 40
RN355 RN354 RN354 RN355 1-1/2" N3-005_487_1.5-inch_strike-jamb_at-glass.dxf See also N3-006 1-1/2" N3-006_487_1.5-inch_hinge-jamb_at-glass.dxf See also N3-005 RN318 1-1/2" 1-1/2" RN352 RN352 N3-007_487_1.5-inch_head_and_jamb.dxf See also N3-008 N3-008_487_1.5-inch_head.dxf See also N3-007 RN350 RN351 RN351 RN351 1-1/2" 1-1/2" RN361 N3-009_487_1.5-inch_horizontal-mullion.dxf N3-010_487_1.5-inch_sill_at-drywall_one-snap.dxf See also N3-011, N3-016, N3-022 41
RN358 RN358 RN350 RN351 RN314 1-1/2" 1-1/2" RN356 N3-011_487_1.5-inch_sill_at-drywall_two-snap.dxf See also N3-010, N3-016, N3-022 N3-012_487_1.5-inch_transom-bar.dxf RN303 1-1/2" RN352 RN354 Rn425 N3-014_487_1.5-inch_cased-head_and_jamb_and_sill.dxf 1-1/2" N3-013_487_1.5-inch_vertical-mullion.dxf RN417 1-15/16" Rn425 RN350 RN351 1-1/2" RN355 RN320 N3-015_487_2-inch_door-head.dxf N3-016_487_1.5-inch_sill_one-snap.dxf See also N3-010, N3-011, N3-022 42
RN417 RN417 RN355 RN355 1-15/16" 1-15/16" N3-017_487_2-inch_hinge-jamb.dxf N3-018_487_2-inch_strike-jamb.dxf RN417 RN417 RN355 RN353 RN355 RN353 1-15/16" 1-15/16" N3-019_487_2-inch_strike-jamb_at-glass.dxf See also N3-020 N3-020_487_2-inch_hinge-jamb_at-glass.dxf See also N3-019 43
RN358 RN358 1-15/16" RN314 1-1/2" RN321 RN352 RN417 N3-021_487_2-inch_head_and_jamb.dxf N3-022_487_1.5-inch_sill_two-snap.dxf RN417 RN350 RN351 Rn417 RN350 RN351 1-15/16" 1-15/16" RN354 N3-023_487_2-inch_horizontal-mullion.dxf N3-024_487_2-inch_sill_at-drywall_one-snap.dxf See also N3-025, N3-030, N3-036 Rn417 RN350 RN351 RN417 RN358 RN358 1-15/16" RN314 1-15/16" RN260 RN360 N3-025_487_2-inch_sill_at-drywall_two-snap.dxf See also N3-024, N3-030, N3-036 N3-026_487_2-inch_transom-bar.dxf 44
RN417 RN352 RN353 RN417 RN303 1-15/16" 1-15/16" N3-027_487_2-inch_vertical-mullion.dxf N3-028_487_2-inch_cased-head_and_jamb_and_sill.dxf RN443 3" RN417 RN350 RN351 1-15/16" RN355 RN321 N3-029_487_3-inch_door-head.dxf N3-030_487_2-inch_sill_one-snap.dxf See also N3-024, N3-025, N3-036 45
RN443 RN443 RN355 RN355 3" 3" N3-031_487_3-inch_hinge-jamb.dxf N3-032_487_3-inch_strike-jamb.dxf RN443 RN443 RN355 RN352 RN355 RN352 3" 3" N3-033_487_3-inch_strike-jamb_at-glass.dxf See also N3-034 N3-034_487_3-inch_hinge-jamb_at-glass.dxf See also N3-033 46
RN417 RN358 RN358 RN314 1-15/16" 3" RN321 RN443 RN352 N3-036_487_2-inch_sill_two-snap.dxf See also N3-024, N3-025, N3-030 N3-035_487_3-inch_head_and_jamb.dxf RN443 RN350 RN351 RN443 RN350 RN351 3" 3" RN352 N3-038_487_3-inch_sill_at-drywall_one-snap.dxf See also N3-039, N3-044, N3-050 N3-037_487_3-inch_horizontal-mullion.dxf RN443 RN350 RN351 RN443 RN358 RN358 3" RN314 3" RN355 N3-039_487_3-inch_sill_at-drywall_two-snap.dxf See also N3-038, N3-044, N3-050 N3-040_487_3-inch_transom-bar.dxf 47
RN443 RN303 RN352 RN352 RN443 3" 3" N3-041_487_3-inch_vertical-mullion.dxf N3-042_487_3-inch_cased-head_and_jamb_and_sill.dxf RN443 4" RN443 RN350 RN351 RN355 3" RN322 N3-043_487_4-inch_door-head.dxf N3-044_487_3-inch_sill_one-snap.dxf See also N3-038, N3-039, N3-050 48
RN419 RN419 RN355 RN355 4" 4" N3-045_487_4-inch_hinge-jamb.dxf N3-046_487_4-inch_strike-jamb.dxf RN419 RN419 RN355 RN352 RN352 RN355 4" 4" N3-047_487_4-inch_strike-jamb_at-glass.dxf See also N3-048 N3-048_487_4-inch_hinge-jamb_at-glass.dxf See also N3-047 49
RN419 RN443 RN358 RN358 4" RN314 3" RN352 RN322 N3-049_487_4-inch_head_and_jamb.dxf N3-050_487_3-inch_sill_two-snap.dxf See also N3-038, N3-039, N3-044 RN419 RN350 RN351 RN419 RN350 RN351 4" 4" RN352 N3-051_487_4-inch_horizontal-mullion.dxf N3-052_487_4-inch_sill_at-drywall_one-snap.dxf See also N3-053, N3-058, N3-064 50
RN419 RN350 RN351 RN419 RN358 RN358 RN314 4" 4" RN355 N3-053_487_4-inch_sill_at-drywall_two-snap.dxf See also N3-052, N3-058, N3-064 N3-054_487_4-inch_transom-bar.dxf RN419 RN419 RN303 RN352 RN352 4" 4" N3-055_487_4-inch_vertical-mullion.dxf N3-056_487_4-inch_cased-head_and_jamb_and_sill.dxf 51
RN445 5" RN355 N3-057_487_5-inch_door-head.dxf RN350 RN351 RN419 4" RN323 N3-058_487_4-inch_sill_one-snap.dxf See also N3-052, N3-053, N3-064 52
RN445 RN355 5" N3-059_487_5-inch_hinge-jamb.dxf RN445 RN355 5" N3-060_487_5-inch_strike-jamb.dxf 53
RN445 RN355 RN352 5" N3-061_487_5-inch_strike-jamb_at-glass.dxf See also N3-062 RN445 RN352 RN355 5" N3-062_487_5-inch_hinge-jamb_at-glass.dxf See also N3-061 54
RN445 RN419 RN358 RN358 5" RN314 4" RN352 RN323 N3-063_487_5-inch_head_and_jamb.dxf N3-064_487_4-inch_sill_two-snap.dxf See also N3-052, N3-053, N3-058 RN445 RN350 RN351 RN445 RN350 RN351 5" 5" RN352 N3-065_487_5-inch_horizontal-mullion.dxf N3-066_487_5-inch_sill_one-snap.dxf See also N3-067, N3-071, N3-072 55
RN445 RN350 RN351 RN445 RN358 RN358 RN314 5" 5" RN355 N3-067_487_5-inch_sill_two-snap.dxf See also N3-066, N3-071, N3-072 N3-068_487_5-inch_transom-bar.dxf RN445 Rn445 RN303 5" RN352 RN352 5" N3-069_487_5-inch_vertical-mullion.dxf N3-070_487_5-inch_cased-head_and_jamb_and_sill.dxf 56
RN350 RN351 RN445 5" RN324 N3-071_487_5-inch_sill_one-snap.dxf See also N3-066, N3-067,N3-072 RN358 RN358 RN314 RN445 5" RN324 N3-072_487_5-inch_sill_two-snap.dxf See also N3-066, N3-067, N3-071 57
RN355 RN352 N3-073_487_1.5-inch_door-and-glass_corner_at-drywall.dxf 58
RN352 RN352 N3-074_487_1.5-inch_glass-and-glass_corner_at-drywall.dxf 59
RN355 RN352 N3-075_487_1.5-inch_door-and-glass_corner.dxf 60
RN352 RN352 N3-076_487_1.5-inch_glass-and-glass_corner.dxf 61
RR444 5 5/8" N3-077_487_1-way_corner.dxf RR443 5 5/8" N3-078_487_2-way_corner.dxf 62
RR438 RR519 RR517 NS700 N3-079_487_radius_corner.dxf RR313 RR313 N3-080_487_adjustable_corner.dxf 63
RR443 5 5/8" RR444 N3-081_487_3-way_corner.dxf RR443 5 5/8" RR443 N3-082_487_4-way_corner.dxf 64
RN417 RN355 RN352 RN417 N3-083_487_2-inch_door-and-glass_corner_at-drywall.dxf 65
RN443 RN355 CLIP RN352 CLIP N3-084_487_3-inch_door-and-glass_corner_at-drywall.dxf 66
RN419 RN355 CLIP RN352 CLIP RN419 N3-085_487_4-inch_door-and-glass_corner_at-drywall.dxf 67
RN445 RN355 CLIP RN352 CLIP RN445 N3-086_487_5-inch_door-and-glass_corner_at-drywall.dxf 68
RN417 RN352 RN352 RN417 N3-087_487_2-inch_glass-and-glass_corner_at-drywall.dxf 69
RN443 RN352 CLIP RN352 CLIP RN443 N3-088_487_3-inch_glass-and-glass_corner_at-drywall.dxf 70
RN419 RN352 CLIP RN352 CLIP N3-089_487_4-inch_glass-and-glass_corner_at-drywall.dxf 71
RN445 RN352 CLIP RN352 CLIP RN445 N3-090_487_5-inch_glass-and-glass_corner_at-drywall.dxf 72
RN417 RN355 RN352 RN417 N3-091_487_2-inch_door-and-glass_corner.dxf 73
RN443 RN355 CLIP RN352 CLIP RN443 N3-092_487_3-inch_door-and-glass_corner.dxf 74
RN419 RN355 CLIP RN352 CLIP RN419 N3-093_487_4-inch_door-and-glass_corner.dxf 75
RN445 RN355 RN352 CLIP CLIP RN445 N3-094_487_5-inch_door-and-glass_corner.dxf 76
RN417 RN352 RN352 RN417 N3-095_487_2-inch_glass-and-glass_corner.dxf 77
RN443 RN352 CLIP RN352 CLIP RN443 N3-096_487_3-inch_glass-and-glass_corner.dxf 78
RN419 RN352 CLIP RN352 CLIP RN419 N3-097_487_4-inch_glass-and-glass_corner.dxf 79
RN445 RN352 RN352 CLIP CLIP RN445 N3-098_487_5-inch_glass-and-glass_corner.dxf 80
SolutionsII Guide Typical Specifications Details GUIDE SPECIFICATION Manufacturer: Raco Interior Products, Inc. 2000 Silber Road Houston, Texas 77055 713 682 6100 voice 800 272 7226 toll free voice 713 682 2079 fax www.racointeriors.com SECTION 08120 INTERIOR ALUMINUM DOORS, DOOR FRAMES, AND STOREFRONT FRAMING (SOLUTIONS II SYSTEM) ************************************************************************************************************************ This guide specification has been prepared by RACO Interior Products, Inc. in printed and electronic media, as an aid to specifiers in preparing written construction documents for interior applications for aluminum door frames, sidelight framing, storefront framing, and aluminum and glass doors. Edit entire master to suit project requirements. Modify or add items as necessary. Delete items that are not applicable. Words and sentences within brackets [ ] reflect a choice to be made regarding inclusion or exclusion of a particular item or statement. This section may include performance, proprietary, and descriptive type specifications. Edit to avoid conflicting requirements. Editor notes to guide the specifier are included between lines of asterisks to assist in choices to be made. Remove these notes before final printing of specification. This guide specification is written around the Construction Specifications Institute (CSI), Section Format standards references to section names and numbers are based on MasterFormat 95. For specification assistance on specific product applications, please contact our offices above or any of our local product representatives throughout the country. RACO reserves the right to modify these guide specifications at any time. Updates to this guide specification will be posted to the manufacturer s web site and/or in printed matter as they occur. Raco makes no expressed or implied warranties regarding content, errors, or omissions in the information presented. ************************************************************************************************************************ PART 1 GENERAL 1.1 SUMMARY A. Related Documents: 1. Provisions established within the General and Supplementary Conditions of the Contract, Division 1 _ General Requirements, and the Drawings are collectively applicable to this Section. ************************************************************************************************************************* Edit the "Section Includes" paragraph to briefly describe the content of the section. After editing section, refer back to this paragraph to verify no conflicts occur. ************************************************************************************************************************ 81
SolutionsII Guide Typical Specifications Details B. Section Includes: 1. Aluminum door frames for interior use. 2. [Aluminum door frames with sidelight frame components for interior use.] 3. [Aluminum OfficeFronts framing system for interior use.] 4. [Aluminum and glass doors for interior use.] C. Related Sections: 1. [Section 08210 - Wood Doors.] 2. [Section 08220 - Plastic Doors.] 3. [Section 08710 - Door Hardware.] 4. [Section 08800 - Glazing.] 1.2 SUBMITTALS ************************************************************************************************************************ Include submittal requirements below which are consistent with the scope of the project and extent of work of this section. Only request submittals which are necessary for review of design intent. Do not request submittals if drawings sufficiently describe the products of this section or if proprietary specifying techniques are used. The review of submittals increases the possibility of unintended variations to drawings. ************************************************************************************************************************ A. Submit under provisions of Section 01300. B. Product Data: Submit for door, sidelight and OfficeFronts frames. 1. Include information for factory finish, glazing gaskets, accessories and other required components. 2. Include color charts for finish indicating manufacturer's standard colors available for selection. C. Shop Drawings: Submit schedule indicating opening identification number, frame types, dimensions, swing, label, and hardware requirements. Use same reference numbers for openings as Contract Drawings. D. Include elevations and details indicating frame types, profiles, conditions at openings, methods and locations of anchoring, glazing requirements, hardware locations, and reinforcements for hardware, details of connections to special construction and other custom features. E. Samples: Submit following: 1. Samples indicating quality of finish in selected colors on alloys used for Work. 2. Where normal color and texture variations are expected, include additional samples to show range of such variation. F. Informational Submittals: Submit manufacturer's instructions. 1.4 QUALITY ASSURANCE ************************************************************************************************************************ Include quality assurance requirements below which are consistent with the size and scope of the project and extent of work of this section. Only request qualification statements you intend to review, and which are necessary to establish qualifications of the product, manufacturer, or installer. ************************************************************************************************************************ A. Single Source Responsibility: Provide aluminum frames, aluminum and glass doors, and accessories produced by a single manufacturer for each type of product indicated. B. Manufacturer s Qualifications: Manufacturer shall demonstrate previous experience in manufacturing of interior aluminum door and OfficeFronts framing for a period of not less than 10 years on comparable sized project. C. [Fire and Smoke Rated Assemblies: 1. Where fire-rated openings are scheduled or required by authorities having jurisdiction, provide fire-rated aluminum frames that have been tested and certified to meet the requirements of UBC 7.2 Fire Test of Door Assemblies for specified exposure by an agency acceptable to governing authorities. 2. Provide labels permanently fastened on each fire rated frame and door that are within size limits established by NFPA and the testing authority.] 82
SolutionsII Guide Typical Specifications Details 1.5 DELIVERY, STORAGE, AND HANDLING A. Deliver frames and doors in cartons to provide protection during transit and storage at project site. B. Inspect frames and doors upon delivery for damage. 1. Repair minor damage to pre-finished products by means as recommended by manufacturer 2. Replace frames and doors that cannot be satisfactorily repaired. C. Store frames and doors at project site under cover and as near as possible to final installation location. Do not use covering material that will cause discoloration of aluminum finish. 1.6 ENVIRONMENTAL REQUIREMENTS A. Do not begin installation of frames or doors until area of work has been completely enclosed and interior is protected from the elements. B. Maintain temperature and humidity in areas of installation within reasonable limits, as close as possible to final occupancy. If necessary, provide temperature control and ventilation to maintain required environmental conditions. 1.7 WARRANTY A. Warrant against defects in manufacturing of materials for a period of 2 years from date of substantial completion. B. Warrant framing finish against defects, including cracking, flaking, blistering, peeling, and excessive fading, chalking and non-uniformity in color for a period of 5 years. C. [Warrant aluminum and glass doors for life of door against corner construction failure, causing wracking of door beyond acceptable tolerances.] PART 2 PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS AND PRODUCTS A. Manufacturers: 1. Meet of exceed standards of manufacture, appearance, performance, function, and design, of Raco Interior OfficeFronts by RACO Interior Products, Inc. 2. Substitutions: Comply with provisions of Section 01600. B. Acceptable Products: ************************************************************************************************************************ Select from product list below for particular project needs. Include item 1 below if only door frames are required. Delete items a, b, and c if fire rated doors are not required. Include item 2 below if sidelights and storefront framing is required Include item 3 below if aluminum and glass swinging doors are required Include item 4 below if sliding aluminum and glass doors are required. ************************************************************************************************************************ 1. [Interior Door Frames: RACO Solutions II [fixed] [adjustable] throat frames to accommodate wall thicknesses indicated on Drawings; [ceiling height] [ ] height system; with applied full face trim of [1-1/2] [2] [3] [4] [5] inch width. a. [Provide fire rated frames to [20] [90] minute rating complying with UL 10B, ASTM E152, and NFPA 252.]] 2. [Interior OfficeFronts Framing: RACO Solutions II OfficeFronts, fixed throat frames to accommodate wall thicknesses indicated on Drawings; [ceiling height] [ ] height system, with applied full face trim of [1-1/2] [2] [3] [4] [5] inch width.] 3. [Swinging Aluminum and Glass Doors: RACO Series 550, wide stile doors, having [square] [beveled] glazing stops, and EPDM glazing gaskets, [and having ADA compliant bottom rail]. ************************************************************************************************************************ Select item a. below for non-fire rated doors and item b. for fire rated doors. In item c., custom mullion configurations can be specified and should be indicated on the Drawings as to type and locations. Hardware for swinging doors can be specified in e. below, or this sections can be reference to Section 08710 for all hardware requirements. ************************************************************************************************************************ 83
SolutionsII Guide Typical Specifications Details a. [Provide non-fire rated with adjustable bottom rails for field adjustment.] b. [Provide with 20 minute (without hose stream test) fire rated label, factory glazed with approved clear (wireless) or approved wire glass. c. [Provide with custom horizontal and vertical mullion pattern as indicated on Drawings] d. [Provide complete with the following hardware in [ ] finish: (1) [1-1/2] [2] pair of 4-1/2 x 4-1/2 inch [standard] [ball bearing] butts. (2) Exposed overhead closer, [standard] [slim line] profile. (3) [Latch] [Lock] set to match other devices in project. (4) Flush bolts for inactive leaf of pairs of doors. (5) Balance of hardware as indicated in Section 08710.] 4. [Sliding Aluminum and Glass Doors: Series 2000, Sliding Doors, complete with 2-1/16 inch stiles, 2-1/8 inch top rail, and 3-3/16 inch bottom rail.] 2.2 MATERIALS A. Aluminum: Meeting requirements of ASTM B221, 6063T5 alloy, and as otherwise required to assure compliance with dimensional tolerances and maintain color uniformity. Billets shall be composed of at least 33% recycled aluminum. B. Anchorage Devices, Clips and Fasteners: Manufacturer's standard type, compatible with materials being secured. C. Accessories: As necessary for complete system. 2.3 EXTRUDED ALUMINUM FRAME AND DOOR FABRICATION A. [Utilize adjustable angle vertical mullion for segmented curved OfficeFronts. B. [Utilize reduced profile corner section for 90 degree corners.] C. Assemble all door frames, sidelights, and window units with screws utilizing internal screw spline system, insert into the drywall rough opening, and then attach perimeter flanges. D. Assemble all sidelights and windows without the use of clips. E. Do not exceed maximum size of window or door to meet applicable code requirements. F. Factory pre-machine door frame jambs [and doors] and prepare for hardware, with concealed reinforcement plates, drilled and tapped as required, and fastened within frame with concealed screws. 2.4 FINISHES A. Factory finish extruded frame and door components so that all parts exposed to view upon completion of installation are uniform in finish and color. Exposed surfaces shall be free of scratches and other serious blemishes. B. [Factory Applied Paint Finish: Comply with AAMA(2603)603.8 and AA-DAF-45, factory applied backed enamel coating. 1. Color: [As selected from manufacturer s standard colors] [Custom color to match Architect s sample].] C. Clear Anodized: AA-M12C22A21, etched, medium matte, clear anodic coating. D. [Clean all aluminum surfaces of contaminants and leave ready for field painting per Section 09900.] PART 3 EXECUTION 3.1 EXAMINATION A. Examine project conditions and verify that project is ready for work of this section to proceed. Do not proceed with installation until unsatisfactory conditions have been corrected. B. Verify wall thickness does not exceed manufacturer s recommended tolerances of specified throat size. 84
SolutionsII Guide Typical Specifications Details 3.2 INSTALLATION A. Comply with frame and door manufacturer's printed installation instructions and approved shop drawings. Do not attempt installation in areas where wall thickness exceeds tolerances of specified throat size. B. Install frames plumb and square, free from warp or twist, securely anchored to substrates with fasteners recommended by frame manufacturer. Maintain dimensional tolerances and alignment with adjacent work. Ensure joints are hairline tight and surfaces flush with adjacent components. C. Set all doors in correct locations as shown on the drawings, level, square, plumb and in alignment with other work in accordance with the manufacturer's installation instructions and approved shop drawings. D. [Install glass in accordance with Section 08800.] 3.3 ADJUSTING AND CLEANING A. Protect exposed portions of aluminum surfaces from damage by plaster, lime, acid, cement, and other contaminants. B. Touch up marred areas so that touch-up is not visible from a distance of 4 feet. Remove and replace frames that cannot be satisfactorily adjusted. 3.4 PROTECTION A. Protect as required to assure that frames and doors will be without damage until Substantial Completion. END OF SECTION 85
SolutionsII RACO Interior OfficeFronts Installation Instructions RACO Interior Products, Inc.
The following precautions are recommended to protect the material against damage. Following these precautions will help ensure early acceptance of your products and workmanship. All aluminum materials at job site must be stored in a safe place well removed form possible damage by other trades. Cardboard wrapped or paper interleaved materials must be kept dry. Check arriving materials for quantity and keep record of where various materials are stored. Prevent cement, plaster or other materials form damaging the finish. Protect erected frame with polyethylene or canvas splatter screen. Cement, plaster, terrazzo, other alkaline solutions and acid based materials used to clean masonry are harmful to the finish. If any of these materials come in contact with the aluminum, Immediately remove with water and mild soap. Care must be taken when laying carpet to prevent the backing from scraping against the finished metal. Check shop drawing, installation instructions, architectural drawings and shipping lists to become thoroughly familiar with the project. The shop drawings take precedence and include specific details for the project. Note any field verify notes on the shop drawings prior to installing. The installation instructions are of a general nature and cover most common conditions. All materials are to be installed plumb, level and true. All work should start from bench marks and/or column lines as established by the architectural drawings and the general contractor with guaranteed accuracy. Working from these datum points and lines, determine: The plane of the wall in reference to offset lines provided on each floor. The finish floor lines in reference to bench marks on the building columns. The finished ceiling in reference to bench marks on building columns. All field welding must be adequately shielded to avoid any splatter on glass or aluminum. Results will be unsightly and/or structurally unsound. Advise general contractor and other trades accordingly. Make certain that construction which will receive your materials is in accordance with the contract documents. If not, notify the general contractor in writing and resolve differences before proceeding with work. Be sure you have everything required to begin installation. Sealants must be compatible with all materials with which they have contact, including other sealant surfaces. Consult with sealant manufacturer for recommendation relative to joint size, shelf life, compatibility, priming, tooling, adhesion, etc. Due to varying job conditions, all sealants used should be approved by sealant manufacturer to insure that they will function for conditions shown on instructions and shop drawings. Within this body of instructions fastening means any method of securing one part to another or to adjacent materials. Only those fasteners used within the system and for attaching aluminum frames to the drywall are shown in these instructions. Consult the fastener supplier for proper size and type fasteners used to secure frame (anchors) into concrete. Due to the diversity in state/provincial, local and federal laws and codes that govern the design and application of architectural products, it is the responsibility of the individual architect, owner and installer to assure that products selected for use on projects comply with all applicable building codes and laws. Raco Interior Products exercises no control over the use or application of its products, glazing materials and operating hardware and assumes no responsibility thereof. Final cleaning of exposed aluminum surfaces should be done in accordance with AAMA specifications 609.1 for anodized aluminum and 610.1 for painted aluminum. The rapidly changing technology within the architectural aluminum products industry demands that Raco Interior Products reserve the right to revise, discontinue or change any product line, specification or electronic media without prior written notice. Note: Dimensions in parentheses ( ) are millimeters unless otherwise noted. Other metric units shown in this manual are: = meter = kilogram = pascal = kilopascal = megapascal
GENERAL NOTES... 2 Solutions II COMPONENTS... 4 DRYWALL FRAMING CONSTRUCTION... 10 Solutions II DESCRIPTION AND ROUGH OPENING SIZES... 11 DOOR FRAME INSTALLATION... 12 TRANSOM DOOR FRAME INSTALLATION... 15 SIDELIGHT, BORROWED LIGHT & CLERESTORY CUTTING FORMULAS, ASSEMBLY PROCEDURES, AND INSTALLATION... 16 ADJUSTABLE MULLION ASSEMBLY AND INSTALLATION... 24 CORNER MULLION ASSEMBLY AND INSTALLATION... 27 BUTT GLAZE SPACER INSTALLATION... 30 GLAZING NOTES & GLASS SIZES... 31 HARDWARE INSTALLATION... 34 COLUMN CONSTRUCTION... 39
C Beam RN201 RN301 Cased Jamb/Head RN203 RN303 Flat Insert RN207 RN307 Floor Track (FS 5S) RN208 RN308 Sill Double Snap Base RN214 RN314 Head & Floor Track (FS5) RN218 RN318 Floor Track (FS5 Extended Leg) RN219 N/A RN 7DL Glazing Base RN250 RN350 RN 7DL Glazing Snap (use With RN 7DL Base and RN 7M Base) RN251 RN351 RN 5M Wall Jamb/Head RN252 RN352 RN 5D 2" Glazing Insert RN253 RN353 RN5DS 1 1 /2" Glazing Insert RN254 RN354 RN Door Frame RN255 RN355 RN 4S Transom Door Frame Header Insert 1 1 /2" RN256 RN356 RN 7SS Shallow Snap RN258 RN358
RN DF Header with Removable Stop RN259 N/A RN 4DS Transom Door Frame Header Insert 2" RN260 RN360 RN 7M Horizontal Mull Base RN261 RN361 Adjustable Mullion RR212 RR412 Mullion Axle RR213 RR413 1 1 /2" Sill Channel RR220 RR420 2" Sill Channel RR221 RR421 3" Sill Channel RR222 RR422 4" Sill Channel RR223 RR423 5" Sill Channel RR224 RR424
Corner Mullion Back Cover RR238 RR438 Corner Mullion Face Trim RR517 Used For All Series RR517 Used For All Series Two Pocket Corner Member JD454 RR443 One Pocket Corner Member JR454 RR444 Flat Corner Member JP454 RR445
RN Stop used with RN 259 Trim #700 3 /8" x 1 1 /2" Trim Radius 1 1 /2" Trim #716 7 /16" x 1 1 /2" Trim #201 3 /8" x 1 15 /16" Trim Clip #21C Trim #401 3 /8" x 4" Trim 3" 3 /8" x 3" Trim #4TM Scribe Trim 4" Trim 5" 3 /8" x 5" Trim #500 5 /8" x 1 1 /2" Flat Bar Strap 1 /16" x 2" Trim #5TM Scribe Trim 5"
1 /4" Top Load Gasket Vinyl Clip for Mitered Corner 3 /8" Top Load Gasket Vinyl Face Clip for Radius Corner 9 /16" Top Load Gasket Vinyl Drill Jig for Solutions II Setting Blocks for 1 /4" to 3 /8" Glass Magnetic Socket for ST351 Screw Setting Blocks for 1 /2" to 9 /16" Glass #6 x 9 /16" Tek Screw Edge Block for Deep Pocket #10 x 1" H.H. Assembly Screw Anchor Clip for Radius Corner with Screws R4 LongPoint Tek Screw Clip for Mitered Corner
Butt Glaze Support 1 /4" Glass RN Clip "T".400" x 2" x 3 1 /2" Butt Glaze Support 90 Corner 1 /4" Glass Reinforcement Plate for Parallel Arm Closer or Coordinator Butt Glaze Support 3 /8" Glass Reinforcement for Surface Mounted Regular Arm Closer Butt Glaze Support 90 Corner 3 /8" Glass Spacer Bar for Surface Mounted Parallel Arm Closer and Spacer Bar for Surface mounted Coordinator Comes in Various Lengths RN Clip #1.830" x 2 1 /2" Adjustable Mullion Gasket RN Clip #6.500" x 3" Door Frame Gasket RN Clip #7.500" x 2 1 /2" RN Clip #8.400" x 2" x 2"
Solutions II is a interior door frame and glazing system designed to fit over conventional drywall construction. The system is assembled into rough openings left in the drywall and attached to the wall. Solutions II fits over two common drywall throat sizes. They are 3-3/4 and 4-7/8 wall thicknesses. Care should be taken by the drywall installer to keep the wall thickness as close to nominal as possible and never more than 1/8 thicker than nominal. Walls constructed greater than nominal may cause the trim not to sit flat against the drywall. Note the C stud nearest the edge of the rough opening should be reversed so that the open end of the stud is towards the rough opening. This includes the head and sill if they cover drywall. Before installing the frame, confirm the drywall is within tolerance in thickness and that the rough opening is the proper size and plumb. Head Head Jamb Jamb Sill Jamb Shown with 6" Compressions Channel Segments. Use segments at areas where wall is wider than nominal drywall thickness dimensions. Wall will compress up to 1/4"
Rough Opening Width is equal to Door Opening Width plus 1-1/2 Rough Opening Height (less than Ceiling Height) is equal to Door Opening Height plus 3/4 Rough Opening Width is equal to Door Opening Width plus Day Light Opening Width of window(s) plus the width of the vertical intermediate(s) plus 1-1/2 Rough Opening Height (less than Ceiling Height) is equal to Door Opening Height plus 3/4 if sidelight is to the finished floor. If sidelight is over drywall at the sill, rough opening is DLO plus 1-1/2. Rough Opening Width is equal to Door Opening Width plus Day Light Opening Width of the windows plus the width of the vertical intermediates plus 1-1/2 Rough Opening Height (less than Ceiling Height) is equal to Door Opening Height plus 3/4 Rough Opening Width is equal to Door Opening Width plus 1-1/2 Rough Opening Height (less than Ceiling Height) is equal to Door Opening Height plus Day Light Opening Height of Transom plus Door Frame Header Width plus 3/4 Rough Opening Width is equal to Day Light Opening Width plus 1-1/2 Rough Opening Height (less than Ceiling Height) is equal to Day Light Opening Height plus 1-1/2 Rough opening tolerances are plus or minus 1/4 All C studs nearest the edges of the rough opening should be reversed so that the open end of the stud is towards the rough opening. The edge of the C studs should be flush with the edge of the drywall and care should be taken that the drywall edge is square and plumb. All attachment screws should be embedded into the drywall. All screws attaching C studs and stud track should not cause the drywall to flare. The drywall thickness should not exceed the nominal wall thickness. This includes head and sill conditions if covering drywall. Cross Section Of Door Frame Jamb Showing Reversed C Stud And Coverage Of Frame Over Drywall
(Drywall at the head) (Extra length on the bottom of the jambs for field cutting to fit floor variance) Do not proceed unless the drywall is within tolerance and plumb. Parts list for single door frame: (double frame similar) Door frame header Trim for both sides Door frame hinge jamb (two if double frame) Trim for both sides, one side is factory notched to clear the hinges Door frame strike jamb (none if double frame) Trim for both sides, one side is factory notched to clear the strike Door stop gasket for header and both jambs Corner clips (4-RA108) to connect the header with the jambs Do not attach header at this time Make sure door stop is facing the right direction Adjust the header to its proper height and confirm the door opening height (use temporary screws to hold if necessary) Measure from the rabbet line to the finished floor on each side to determine the exact lengths of the two jambs to accommodate variance in the floor Cut the excess extra length off the bottom of the jambs to fit Plumb vertically Make sure jamb is not rotated in or out Secure to the wall with 1-1/4 drywall screws on both sides of the jamb (screws supplied by others) Top screw within one inch of the top of the jamb Bottom screw within one inch of the bottom of the jamb Intermediate screws every 9 to 12 inches Level the header Make sure header is not rotated in or out Secure header to the jambs using the corner clips (all four corners) Secure the header to the wall using 1-1/4" drywall screws on both sides (screws supplied by others) First screws within one inch of each end Intermediate screws every 9 to 12 inches Plumb vertically Make sure jamb is not rotated in or out Secure to the wall with 1-1/4" drywall screws on both sides of the jamb Top screw within one inch of the top of the jamb Bottom screw within one inch of the bottom of the jamb Intermediate screws every 9 to 12 inches One side of the hinge jamb trim is notched to clear the hinges Cut the extra length off the bottom of the trim to fit the hinge jamb Attach the trim lining up the notches with the jamb cutouts One side of the strike jamb trim is notched to clear the strike plate Cut the extra length off the bottom of the trim to fit the strike jamb Attach the trim lining up the notch with the jamb cutout Attach the head trim between the tops of the jamb trim Repeat the process on the other side
Corner Clip RA108 Hinge Back Up Plate Hinge Jamb Trim Butt Hinge 4 1 /2" x 4 1 /2" Attachment Bolt ST181 Strike Back Up Plate Door Frame Gasket Strike Header Hinge Jamb Strike Jamb Header Trim (2 PCS) Jamb Trim (4 PCS) Corner Clips (4 PCS) Door Stop Gasket Drywall screws supplied by others. Hinges, strikeplate, and screws supplied by others.
D.O.H. + 3 /4" D.O.W. + 1 1 /2" Rough Opening Rough Opening Width = Door Opening Width + 1-1/2" Rough Opening Height = Door Opening Height + 3/4" Jamb, C Stud flush with edge of Drywall and Plumb Header and Sill similar Header 1 2 4 Hinge Strike 3 5 Rough Opening Attachment Screws on both sides of each Jamb and Header Screws one inch from each end and spaced 9" to 12" in between Hinge trim both sides Strike trim both sides Header trim both sides Match notches in hinge trim and notch in strike trim to
DLO DLO + 1 3 /8" DLO + 1 3 /8" DLO Door frame header and jambs are factory fabricated Transom glazing shapes are factory fabricated Review single door installation instructions Assemble transom window as shown above Place into rough opening. Do not fasten to the wall Insert door frame header into the bottom of the transom window Install door frame jambs per single door instructions Align the transom window with the door frame and attach to door frame head insert Align the entire assembly in the rough opening Attach the entire assembly to the wall
DLO + 3/8 DLO + 3/4 Door frame is factory fabricated DLO DLO DLO DLO Wall jamb DLO + horizontal + DLO +1 3/8 Intermediate verticals DLO + horizontal + DLO +1 Floor track cut lengths DLO + intermediate vertical + DLO + 3/4 Trim for the two door frame jambs are included with the door frame. (recommend field cutting to fit) Head trim fits between the two outside jambs DLO + intermediate vertical profile + DLO + intermediate vertical profile + DOW Wall jamb trim fits from top of head trim to bottom Head profile + DLO + intermediate horizontal profile + DLO + sill profile Intermediate vertical mullion fits between head trim and bottom of the sill trim DLO + intermediate horizontal profile + DLO + sill profile Horizontal mull and sill fit between the verticals DLO
(Drywall at the head) (extra length on the bottom of the door frame jambs for field cutting to fit floor variance) Do not proceed unless the drywall is within tolerance Parts list for a single door frame and sidelight Door frame header Door frame hinge jamb Door frame strike jamb Glazing jamb insert Glazing header Glazing jamb Sill base with stop Horizontal mull(s) with stop(s) if applicable Floor track Trim: Header across elevation (2) Hinge jamb (2) one notched for hinges Strike jamb (2) one notched for strike Glazing jamb (2) Sill (2) Horizontal mull (2 per mull) if applicable Vertical mull (2 per mull) if applicable Door stop gasket for header and both jambs Glazing gasket Corner clips (4-RA108) to connect header with jambs Setting blocks (2 per window) Wedge block (1 per window) Note that window going to drywall is assembled differently than a window between the end window and the door frame. See cutting and assembly section Screw together using the ST066 long point tek screw Screw within 2 of the top and the bottom on both sides Intermediate screws every 9"-12 on both sides Recommend field cutting trim to fit Install all trim except the sill and horizontal mull trim until the sidelight is glazed Hinge jamb trim cut off on bottom to fit floor variance Strike jamb trim cut off on bottom to fit floor variance Glazing jamb trim cut on bottom to fit floor Head trim cut to fit between outside verticals Sill trim cut to fit between verticals Horizontal trim cut to fit between verticals Vertical mull trim cut to fit between head trim and floor Floor track runs from rough opening to inside the bottom of the strike jamb. Track should be positioned so strike jamb can be fastened to it.
(Trim Will Have to be Notched at Most Clip Connections) Use RA602 clip DLO + 3/8 DLO + 3/4 Door frame is factory fabricated DLO DLO DLO DLO Wall jamb DLO + horizontal + DLO +1 3/8 Intermediate verticals DLO + horizontal + DLO +1 Floor track cut lengths DLO + intermediate vertical + DLO + 3/4 Trim for the two door frame jambs are included with the door frame. (recommend field cutting and notching to fit) Head trim fits between the two outside jambs DLO + intermediate vertical profile + DLO + intermediate vertical profile + DOW Wall jamb trim fits from top of head trim to bottom Head profile + DLO + intermediate horizontal profile + DLO + sill profile Intermediate vertical mullion fits between head trim and bottom DLO + intermediate horizontal profile + DLO + sill profile Horizontal mull and sill fit between the verticals DLO
(Drywall at the head) (extra length on the bottom of the door frame jambs for field cutting to fit floor variance) Do not proceed unless the drywall is within tolerance Parts list for a single door frame and sidelight Door frame header Door frame hinge jamb Door frame strike jamb Glazing jamb insert Glazing header Glazing jamb Sill base with stop Horizontal mull(s) with stop(s) if applicable Floor track Trim: Header across elevation (2) Hinge jamb (2) one notched for hinges Strike jamb (2) one notched for strike Glazing jamb (2) Sill (2) Horizontal mull (2 per mull) if applicable Vertical mull (2 per mull) if applicable Door stop gasket for header and both jambs Glazing gasket Corner clips (4-RA108) to connect header with jambs Setting blocks (2 per window) Wedge block (1 per window) Floor track runs from rough opening to inside the bottom of the strike jamb. Track should be positioned so strike jamb can be fastened to it.. Attach the strike jamb and the glazing insert Screw together using the ST066 long point tek screw Screw within 2 of the top and the bottom on both sides Intermediate screws every 9"-12 on both sides Field cut trim to fit. Trim must be notched to clear clips Install all trim except the sill and horizontal mull trim until the sidelight is glazed Hinge jamb trim cut on bottom to fit floor Strike jamb trim cut on bottom to fit floor Glazing jamb trim cut on bottom to fit floor Head trim cut to fit between outside verticals Sill trim cut to fit between verticals Horizontal trim cut to fit between verticals Vertical mull trim cut to fit between head trim and floor
(Drywall on all sides) Screw spline DLO Clip DLO + 1 3/8 DLO + 1 3/8 Clip DLO Screw spline Borrowed lights cannot be totally screw splined together and then inserted into the rough opening. Assembly technique Screw spline two opposite corners Place the L sections into the rough opening Clip the two sections together at the remaining opposite corners If window is high on the wall and the open end of the trim shows, miter cut the trim at those corners for appearance
(Drywall on All Sides) Do not proceed unless the drywall is within tolerance Parts list Glazing jambs (2) Glazing header Glazing sill with stop Trim: Glazing jamb (4) Glazing header (2) Glazing sill (2) Corner clips ( 4-RA108) Assembly screws ( 4-ST351) Glazing gasket Setting blocks (2 per window) Wedge blocks (1 per window) Clip assembly is similar except the head, jambs and sill are placed on the drywall independently. The four corners are attached with the corner clips and then the frame is attached to the drywall.
(Clips Used on Final Outside Window) DLO + 3/8 DLO + 3/4 DLO + 3/8 DLO + 1 DLO + 1 3/8 DLO DLO DLO (recommend field cutting to fit) Head trim fits between the two outside jambs DLO + intermediate vertical profile + DLO + intermediate vertical profile + DLO Intermediate vertical mullion fits between head trim and sill trim DLO Wall jamb trim fits from top of head trim to bottom of the sill trim** Head profile + DLO + sill profile Miter trim is longer depending on profile (Trim Will Have to be Notched at Most Clip Connections) Sill trim fits between the two outside jambs** DLO + intermediate vertical profile + DLO + intermediate vertical profile + DLO In order for trim to clear, snap legs on vertical mullion must be field notched Miter trim is longer depending on profile DLO + 3/8 DLO + 3/4 DLO + 3/8 DLO + 1 DLO + 1 3/8 DLO DLO DLO (recommend field cutting to fit) Head trim fits between the two outside jambs DLO + intermediate vertical profile + DLO + intermediate vertical profile + DLO Wall jamb trim fits from top of head trim to bottom** Head profile + DLO + sill profile Miter trim is longer depending on profile Intermediate vertical mullion fits between head trim and sill trim DLO Sill trim fits between the two outside jambs** DLO + intermediate vertical profile + DLO + intermediate vertical profile + DLO In order for trim to clear, snap legs on vertical mullion must be field notched Miter trim is longer depending on profile
(Drywall on All Sides) Do not proceed unless the drywall is within tolerance Parts list Glazing jambs (2) Glazing header (1 per light) Glazing inserts (1 per vertical mullion) Glazing vertical jambs (1 per vertical mullion) Glazing sill (1 per light) Trim: Glazing jamb (4) Glazing header (2 runs between outside glazing jambs) Glazing sills (2 runs between outside glazing jambs) Assembly screws (8 per window) Assembly clips ( 2 RA101, 4 RA107, 2 RA108) Glazing gasket Setting blocks (2 per window) Wedge block (1 per window) Note the outside windows are sized and assembled differently than the interior windows. The final outside window is clip assembled in the rough opening Apply all trim except the sill trim until the windows are glazed The head and sill trim run between the outside jambs The sill trim and the jamb trim will be miter cut for appearance The intermediate vertical trims run between the head and the sill trim The trim will be field notched to clear assembly clips Clip assembly is similar except the head, jambs and sill are placed on the drywall independently. The joints are attached with the appropriate clips and then the frame is attached to the drywall. Do not attach to the wall at this time Repeat until the opposite end outside window.
Axle Length Overall Frame Height Head/sill channel is cut to daylight opening when using an adjustable mullion. RR213 adjustable mullion axle is cut to frame height. 375 series shown 487 series similar Fabricate and assemble panels as shown in these instructions for borrowed light configuration. Adjustable mullions can only be used in full height configuration. Cut head/sill channel to length. RR212 RR213 Daylight Opening Cut adjustable mullion axle to length. Install VS200 gasket. Cut gasket 1/8" (3.8) per foot longer than aluminum member to allow for shrinkage. VS200
Drill (2) 5/8" (15.9) dia. access holes per light into head/sill members as shown to allow anchoring of sill channel to the surrounding conditions. Drill (2).625 diameter access holes into head and sill Attach head/sill channels using ST137 screws 3" (76.2) from ends and approximately 12" (304.8) on center as shown. Head Channel ST137 Sill Channel
Following the segmented layout line, align wall jamb panel in the opening, shim as required, plumb and level and fasten to drywall. Fasten head, sill to opening through access holes. Note: It is not necessary to fasten adjustable mullion axle. Wall Jamb Head Adjustable Mullion Half Mullion Axle Adjustable Mullion Half Head Continue the installation procedure making adjustments as necessary until all panels are installed.
Measure rough opening. Cut corner mullion members. Cut head and sill channels to length. Head/Sill Channel Length Head/Sill Channel Length Corner Mullion Length Overall Frame Height 1 /4" (6.3) 1 /4" (6.3)
3. Fabricate corner mullion members for head, sill and intermediate horizontals as shown below. Drill Jig #DJ080 Drill Jig #DJ080 Head Drill.201 dia. holes (#7) drill as shown Align jig (4 hole side) with the bottom of the head member and drill two holes 3 /16" (4.8) 7 /8" (22.2) Intermediate Horizontal Align jig (4 hole side) with the bottom of intermediate horizontal and drill two holes Sill Align jig (4 hole side) with the top of the sill member and drill four holes
Assemble corner mullion panels as shown. Install corner panels first and work back to wall jamb or end of frame. JP454 ST351 Assembly Screws JD454 Corner Head Intermediate Horizontal Sill Sill Channel
Glass Spacer Length = Daylight Opening + 1 1 /8" Sill Daylight Opening Daylight Opening Install first piece of glass into opening per glazing instructions. Place spacer into sill/intermediate horizontal glass pocket and push up at an angle until it covers the edge of glass as shown. Install next piece of glass and spacer until all glass is installed.
(This formula does not take into account glass tolerances. Consult glass manufacturer before ordering glass.) 1/4" (6.3) 3/8" (9.5) VR225 VR225 VR238 VR238 SB513 SB513 1/2" (12.7) 9/16" (14.3) VR238 VR563 VR563 VR563 SB514 SB514
Glass Should always be set on two identical setting blocks having a Shore A Durometer of 85 + or -5. The preferred location is at the 1/4 points. If the 1/4 point location causes excessive deflection of the horizontal it may be acceptable to move the setting blocks equally towards the corners of the light as far as the 1/8 points, but in no instance should the outer end of the block be closer than 6" (152.4) to the corner of the glass. 6" (152.4) minimum Locate one dege "W" block into deep pocket Edge of glass 4" (101.6) minimum The length of each setting block must be the greater of 4" (101.6) long or 0.1" per square foot of glass. (27.3 mm/m 2 ) 1 /4" 1 /2" 1 /4" Setting blocks (2) Deflection of the intermediate horizontal must not exceed 1/8" (3.2). [1/16" (1.6) maximum at door headers]. Check deadload charts for proper setting block locations. Insert the back gasket in the frame reglet as shown on page 32, or install six temporary gaskets, approximately 4" (101.6) long, as shown on. Set glass onto setting blocks and push it tight against the back gasket. Edge blocking should be used to limit lateral movement (side-walking) of the glass caused by horizontal expansion or contraction, building vibration and other causes. One edge block should be installed at midpoint into the deep vertical glazing pockets, or as recommended by the glass manufacturer. 1 /4 point 1 /4 point OPTIONAL Install six temporary gaskets on inside, two at each vertical and two at sill Edge of glass Temporary gasket at setting block locations 1 /8" (3.2) max. deflection [ 1 /16" (1.6) at door headers]
Set glass in place following the procedure shown below. 1. Insert glass in deep pocket 2. Swing to plane 3. Slide into shallow pocket 4. Lift up into top pocket 5. Position setting blocks (see chart) 6. Lower glass onto setting blocks 7. Center glass in opening Jamb 1 2 Vertical Install glass stops to sill and intermediate horizontal members. Install one WB452 "W" block. Stretch "W" block and slide it between the glass and mullion in the deep pocket. Push in until it clears the glass and locks in place. This block will prevent glass from "walking" out of the pocket when transporting preglazed units and/or due to vibration. Cut glazing gaskets to size. Gaskets should be cut 1/8" (3.2) longer per foot of aluminum member to allow for shrinkage. Install gaskets. 3 1 /4" (6.3) Cut gaskets at the correct bevel Intermediate Horizontal/Head 4 6 5 Glass Stop Sill
RN446 Attachment Strap RN446 Attachment Strap Flat bar 1/16" x 2" wide, available in 24 ft and 12 ft stock lengths Strap length varies by profile Cut formulas +/- 1/8" Vertical columns = profile minus 1-1/4" Intermediate horizontals = profile minus 1-3/4" Straps connect the main members One strap attached at each end of the column and at approximately 12" increments. 1. Attach the straps to one of the two main members at the proper intervals. 2. Use 2 long pieces of trim as your spacing template. 3. Spread the main members apart until the trim is snug. 4. Attach the second member to the strap. 5. Attach the first straps at one end. Then, attach the second set at the other end. 6. Attach the remaining straps using the trim templates to assure a snug fit.