Offer 1 1 Vertical CNC-machining centre model MILL 800 high speed five axis Pre-owned machine, Rebuild in 2013 Year of construction 2002, Weight 7.200 kg picture similar Machine-No. 220-36 Column moving machining centre with NC-Swivelling equipment Machine base with integrated chip output, secretion to the left side. Main spindle drive with AC-motor 7,5 kw by 100 % ED 22,5 kw by 40 % ED Speed range 20 12.000 min -1-140 Nm Drilling capacity in St 60 Ø 36 mm (with insert drill) Tapping capacity M 24 Milling capacity in St 60 350 cm³/min Travel: X-axis Y-axis Z-axis 800 mm 500 mm 550 mm Automatic tool changer Tool places 40 Tool shaft HSK-A 63 DIN 69893 Tool- max. 75 mm Tool- if adjacent places are free max. 125 mm Tool length max. 280 mm Tool weight max. 3 kg (max. 8 kg) Tool change time approx 1,5 s (depends on CNC) Chip-to-chip-time approx. 4,0 s (depends on CNC) Feed drives for X-, Y- and Z-axis digital direct drives and indirect absolute path measuring system (no reference point starting) rapid traverse speed 60m/min. in all axis Mill 800 220-36 E.doc Seite 1 von 9 24.3.2014
2 axis rotary table type ZAS 280 consisting of: Interface for 4th and 5th axis smallest increment 0,001 Tilting axis Tilting angle: ± 110 Tilting accuracy ± 8" with absolute, direct path measuring system RCN 220 via worm drive system incl. hydraulic clamping system max. transmittable torque 1.100 Nm max. torque if the table is clamped 3.600 Nm max spindle rev. 20 rpm rotary table faceplate dia 280 mm with thread and locating hole grid M 16 x ø 15H7 x 50 mm incl. hydraulic clamping system Tilting accuracy ± 8" with absolute, direct path measuring system RCN 220 max. transport weight (workpiece weight): 300 kg via worm drive system max. transmittable torque 700 Nm max. torque if the table is clamped 2.800 Nm Max spindle rev. 33 rpm Counter bearing incl. hydraulic clamping system without drive max. torque via clamping system 3.600 Nm Hydraulic unit for permanent operations less than 30 seconds for cycles pressure: 210 bar, supply capacity: 4,3 ltr./min. incl. valves for supply and clamping circuit for clamping of faceplate and counter bearing complete with hydraulic connection Central Pneumatic or Hydraulic Turning Supply 4-fold, integrated in A- and B-axis, with 4 O-ring connections in the center of the face plate Remark: power-actuated clamping fixtures on the faceplate require additional connections and clamping circuits. Mill 800 220-36 E.doc Seite 2 von 9 24.3.2014
Mill 800 220-36 E.doc Seite 3 von 9 24.3.2014 SIEMENS CNC-control 840D (PCU 50.3 / NCU 573.5, 6 measuring circuit, 1 canal) incl. 10,4" TFT colour LCD screen / full keyboard OP010S NC-memory 256 KB (max.200 programmes storage capacity) for ISO 66025 programming drilling cycles G81-G89 drilling and milling cycles M- and T- functions circular interpolation (360 degrees) re-start into program Subroutines, parameter programming simultaneous programming contour programming with cycle support support through cycles polar coordinates tool offsets for geometry, wear tool radius correction for intersection computing crossingradius 4 zero offsets G54-G57 30 zero shifts programmable with G-functions 3D and helical interpolation screen switch off mirror function scaling function insert of chamfer and radius Universal interface RS 232C (2 x V24) orientated spindlestop drip feed function through V24 interface dimension metric or inch software limitswitch NC-diagnosis machine-diagnosis absolute indirect path measurement systems powermeter in screen rigid tapping look ahead function 5-axes-machining (TRAORI) for the machining of three-dimensional curved surfaces with 3 linear and 2 additional axes. - 5-axes-transformation with tool center point management. The machining task is programmed completely in Cartesian coordinates with Cartesian position and orientation. The movements of all 5 axes resultant from that are computed
internally with the 5-axes-transformation. - 5-axes-tool-offset. The length of the tool is automatically computed and compensated in the movements of the axes. (for Siemens 840 D) 5-axis-machining (CYCLE 800) for the machining of tilted working planes with 3 linear and 2 additional axes. - 5-axis-transformation The machining task is programmed completely in Cartesian coordinates with Cartesian position. The movements of all 5 axes resultant from that are computed intermally Working hours and piece counter in the screen Socket 230 V at control panel Socket for portable mini-hand wheel without emergency stop button, at control panel Cabinet cooler as a door mounting unit Machine enclosure with full cast iron clade working chamber with sliding doors, electrically interlocked, 2.500 mm high above floor, incl. machine lamp CHIRON Powersafe Software package for selective shutdown of installed consumers like axis motors, drives, spindles, seal air, airsensoring and ancillary equipment in production breaks or during programmable points in time using a shift calendar. Definable point in time at which the machine starts demand-oriented automatically with a variable warmup programm to recovery the production readiness. Set-up elements Mill 800 220-36 E.doc Seite 4 von 9 24.3.2014
High speed package consisting off: - rapid traverse 60 m/min in x-, y- and z-axes. - Spindle speed range: 20-12.000 m 1 - Chip-to-chip-time appr. 4,0 s - Thermo drive with indirect path measuring system Remark: With normal conditions the machine does not have to be anchored to the floor. (For slippery floors we recommend anchoring.) Production package with high pressure pump (HSK A 63) consisting of: - Chip conveyor (scratch band) instead of coolant equipment with chip container discharge height 1.050 mm, discharge to the left, tank capacity 180 l, lift pump with 200 l/min. at 1,5 bar, incl. bed flushing system - Coolant equipment TPF 350 S / 900 tank capacity 1200 l, pump capacity 200 l/min at 2,0 bar high pressure pump capacity 20 l/min at 30 bar coolant filtration for high pressure and flood coolant with vacuum rotation filter VRF 250, filtration 50 µm nominal and mud remover in clean water tank. - Machine preparation for through tool coolant system including: sealing system in the DIN 69893 HSK A63* collet coolant distributor installed at the main spindle drive coolant leakage sensor implemented mud flap in the high pressure piping and flow control switch solenoid valve, controlled via machine program * At HSK we recommend for tool holders the use of our patented coolant tube with sieve. Advantage: - Decrease of the clogging in the internal coolant cannel. - Reduction of the wear at the O-ring seal in the collet. Wash gun Mill 800 220-36 E.doc Seite 5 von 9 24.3.2014
Exhaust fan with air cleaner exhaust capacity 800 m³/h Smoke and gases that arise during the processing are not filtered by this unit. In this case we recommend the connection to a central exhaust fan. Glass scales Over pressured in all axis Y, Z = 500 x 550 mm Probe for automatic measuring in the machine Renishaw - probe - package OMP 40-2LS for part measuring and automatic machine compensation, - probe with optical contact modul and tool taper suitable for machine spindle - tracing pin 58 mm with ruby ball dia. 4 mm - infrared sensor OMI-2C - process oriented measuring - software for measuring cycles and strategy program Remark: For the carrying out of machine compensations with probe a suitable reference surface at the machine or at the fixture or an optional gauge block (VCS12100800) are necessary. CHIRON Kinematics Fit with measuring ball To ensure best milling results 5-axis-machines need calibration from time to time. This option provides automatic measuring of the machine kinematics by sampling a measuring ball in the working area and subsequent adjustment of the machine-transformation parameters for rotation and swivel axes. For machines with 2 axis rotary table or swivel head with rotary table. Incl. option for NC control and calibrated measuring ball with holder. Precondition: spindle probe and 5-axes-machining at machines with Siemens or Fanuc control Network connection: RPC with TDI Mill 800 220-36 E.doc Seite 6 von 9 24.3.2014
3 Pneumatic- and Hydraulic Connections Pneumatic connection for 210 bar with 2 connecting coupling A + B and hydraulic installation up to outside of machine bed, electrical control for clamping ON-OFF via push button at control panel, each connection Extension hydraulic unit for further clamping circuits 1 additional clamping circuit, double acting Documentation Operating manuals, programming and operating manuals 1-fold on a USB-Stick. Total machine price as described above on inquiry Commissioning and Instruction by arrangement Included in the commissioning: - final alignment according to CHIRON-/CMS-geometric data sheet - complete check of the machine functions - basic instruction of the operating staff max. 1 day Before commissioning the customer has to provide for: - unload and transport of the machine to the installation place - installation and pre-alignment of the machine - electric and pneumatic connecting of the machine During start up through CHIRON-/CMS-personnel, the customer assistance together with auxiliary equipment must be available free of charge. Following additional work will be invoiced on expense: - try out and production of customer workpieces - try out of customer fixtures - additional training exceeding basic instruction - any effort caused by customer failing to meet provisions listed above Packing and loading on inquiry Mill 800 220-36 E.doc Seite 7 von 9 24.3.2014
Main circuit total power supply 400 / 230V ± 10 %, 50 cycles N/PE, neutral conductor, load possible, pressure supply 6 bar, ± 1 bar at all procedures, room temperature max 40 Delivery time: after arrangement intermediate sale reserve Delivery ex works, packing excluded Payment 100% 1 week before delivery each net Warranty 6 months on parts excluding wear parts Machine colour two-components-structure varnish - 3 colours window grey acc. to RAL 7040 window blue acc. to RAL 5023 basalt grey acc. to RAL 7012 Transport insurance to be covered by customer Information Export We point out that the CHIRON CNC-machining centres are subject to controls. For the export from the European Union an export license is necessary. Information Machine safety The machine is designed and built in accordance with the European machine guideline. Other safety features due to special company rules and specifications can be considered. The actual cost will be invoiced. Information Coolant lubrication The machine is designed for standard water soluble coolant and fully enclosed at the standard version. The machine must be equipped with fume extraction. Mill 800 220-36 E.doc Seite 8 von 9 24.3.2014
The machine contents different plastics, varnish, resin and glue, which are selected carefully for using coolant and cutting oil. The use of aggressive coolant and additive could cause major damages and machine stops. Contact in any case your coolant supplier before machine set-up and installation. Mill 800 220-36 E.doc Seite 9 von 9 24.3.2014