Promise Promise Promise what you can provide
Provide Provide more than you promise
Company Profile 4
Emta Conductor serves energy industry, Keeping continuity of new investments and extending manufacturing capabilities is a basic principle of the company Being conscious of growth potential and essentiality of energy industry, EMTA Conductor maintains its investments in human resource, technology, capacity and innovation. All aluminium products of EMTA Conductor & Cable are manufactured by continuous casting process of A7E (purity of 99,7%) aluminium ingots. Out put of continuous aluminium casting is rolled aluminium rod having a diameter of 9,50 mm and 12 mm and wires ranged from 1,80 mm to 5,00 mm subsequently. As a remarkable AAC, ACSR, AAAC and ABC manufacturer in its close territory, EMTA is aware of its advantages such as being experienced and well known in the energy industry. As a need of creating competitive advantage, the company makes investments continuously and with the beginning of 2010 launched its second plant in Kadirli/Osmaniye, South of for the implementation of new products and increasing its current capacity. This new plant is established over a 150.000 m² land and with 25.000 m² closed. The technology of the new plant will let EMTA to double its current annual casting capacity and launch wider range of products. We have the experience you want, can supply the quality you expect and know the value you deserve www.emtaconductor.com 5
Quality Approach 6
Emta Conductor confirms that products comply requirements of related international standards. Emta Conductor seeks for developing procedures and processes that guarantee high quality products that not only meet the requirement but also pass beyond these. This conception leads to continuous development of processes during procurement, manufacturing and sales. Emta Conductor has ISO 9001:2008 and ISO 14001:2004 quality certificates and all products manufactured by the company are complied with current international standards as EN, IEC, ASTM, DIN, NF-C, BS, TS, UNE. Emta is also able to supply and manufacture in accordance with customers needs and specifications. Production Flow Chart for Alloyed Aluminium Wire & Alloyed Aluminium Conductor www.emtaconductor.com 7
Test Methodology Equipment & Test Emta Conductor production lines have certificates, which are: ICS.29.060.10 (TS EN 60889) Hard-drawn Aluminium Wire for Overhead Line section, ICS. 29.060.10 (TS EN 50182) Conductors for Overhead Line Round Wire Concentric Lay Stranded Emta Conductor Tests are below: Raw materials All raw materials are supplied from high qualified and approved suppliers. According to the material, required specifications are determined and transmitted to the supplier. Supplied raw material is investigated to control the conformity of the product according to the technical specifications before accepted in the factory. 8 Conductors Routine Tests (Emta Conductor Test Laboratory) Sample of individual wires from each length of finished conductor are tested in accordance with major standards like ASTM, IEC, EN, DIN, BS, EN NF-C, UNE and TS regarding customers required standard. Individual aluminium and steel wires are tested before stranding. Aluminium Alloyed Wire Rod Surface Finish Diameter Tensile Strength Resistance Chemical Analyses Aluminium Wire Surface Finish Diameter Tensile Strength Resistance Complete AAAC Conductors Surface Finish Complete Diameter Lay Direction Lay Length Lay Ratio Tensile Strength Resistance Sample Tests (Emta Conductor Test Laboratory) Sample tests shall be carried out on the complete conductor to provide compliance with the standards. The following sample tests shall be carried out: Outside view Construction Diameter, lay length and lay ratio Ultimate tensile strength test
of Test Equipment List of Test Equipment Emta Conductor has a laboratory where all mechanical and electrical tests of products can be carried on. All equipments are regularly calibrated and checked. IZMIT FACTORY No Test Equipment Definition Of The Equipment Test 1 Wolpert Breaking Machine Load capacity of 2,000 kg with extension measuring unit Tensile strength test for wires 2 Bofors Breaking Machine Load capacity of 50,000 kg, horizontal with load cell Complete breaking test of conductor 3 Zwick Breaking Machine Load capacity of 50,000 kg type Z050/TN3S Complete breaking test of conductor 4 Extensometer Extension measurement at 1% extension Stress at 1% elongation of steel wires 5 Torsion measurement equipment Number of twists of steel wires 6 Burster Resistance measurement Resistivity of aluminium wires 7 Rezistomat Resistance measurement Resistivity of aluminium wires 8 Zaba Weight of zinc coating measurement Related Standard Qty. Each ASTM B230, ASTM B498, EN 50189, EN 60889 1 ASTM B230, ASTM B498, EN 50189, EN 60889 1 ASTM B230, ASTM B498, EN 50189, EN 60889 1 ASTM B498, EN 50189 1 EN 50189 1 ASTM B230, EN 60889 1 ASTM B230, EN 60889 1 Weight of zinc coating ASTM B498, EN 50189 1 9 Analyzer Chemical composition analysis ASTM B498, EN 50189 1 10 Digital micrometer Diameter of wires ASTM B498, EN 50189 2 11 Digital Compass Diameter of strand ASTM B230, ASTM B498, EN 50189, EN 60889 2 12 Micrometer Diameter of wires ASTM B498, EN 50189 5 13 Compass Diameter of strand ASTM B230, ASTM B498, EN 50189, EN 60889 2 No Test Equipment Definition Of The Equipment KADIRLI FACTORY Test Related Standard 1 Termo Fisher Analyzer Chemical composition analysis ASTM B398, IEC 60104, EN 50183 1 2 Rezistomat Resistance measurement Resistivity of single wires ASTM B230, EN 60889, EN 50183 1 3 Breaking Machine Load capacity of 50,000 kg, horizontal with load cell Complete breaking test of conductor ASTM B230, ASTM B498, EN 50189, EN 60889 1 4 Torsion measurement equipment Number of twists of steel wires EN 50189 1 5 Wrapping Machine Number of wrappings of aluminium and steel wires EN 50189, EN 50183, EN 60889 1 6 Extensometer Extension measurement at 1% extension Stress at 1% elongation of steel wires ASTM B498, EN 50189 1 Load capacity of 2,000 kg with Tensile strength test for ASTM B230, ASTM B498, EN 50189, 7 Breaking Machine extension measuring unit wires EN 60889 1 8 Digital micrometer Diameter of wires ASTM B498, EN 50189 1 9 Digital Compass Diameter of strand ASTM B230, ASTM B498, EN 50189, EN 60889 2 10 Micrometer Diameter of wires ASTM B498, EN 50189 4 11 Compass Diameter of strand ASTM B230, ASTM B498, EN 50189, EN 60889 2 12 Carbon Black Furnace ABC Cable Carbon Black Content measurement Carbon Black Content EN 60811-4-1, TS 11654, NF C 33-209, TS HD 626 S1 1 13 Electronic Precision Balance ABC Cable Carbon Black Content weight measurement Carbon Black Content Weight EN 60811-4-1, TS 11654, NF C 33-209, TS HD 626 S1 1 14 Camera Measurement Cable insulator thickness and System diameter measurement Thickness and diameter TS 11654, NF C 33-209, TS HD 626 S1 1 15 Bending Machine Cable Bending Cable bending at -25 º C NF C 33-209, TS HD 626 S1 1 16 Megger Electrical insulation 15 kv DC Dielectric Test TS 11654, NF C 33-209, TS HD 626 S1 1 Qty. Each www.emtaconductor.com 9
Key References Key References Client Final Destination & Project Name Size & Type > 2010 Qty (Ton) Power Holding Company of Nigeria NIGERIA 330kV S/C Benin - Onitsha Transmission Line Project ACSR BISON ACSR BEAR GSW 7x3,25 1145 16 130 TEDAŞ Osmangazi EDAS 34,5 Afyon S/S - 2 Cobanlar S/S Transmission Line Project ACSR HAWK 72 Ministry of Electrictiy, Arbil & Sulaimaniyah Extension of 132kV OHTL Chamchamal Sulaimaniyah ACSR TEAL ACSR LARK 696 158 Özcevher Enerji A.Ş. 154kV Gümüşhane Substation - Cevher I-II HES Transmission Line Project ACSR PHEASANT 238 Turkon MNG Enerji A.Ş. Ideal Enerji A.Ş. Kar HES 154kV Dereli HES - Çırakdamı HES Transmission Line Project 154kV Reşadiye Substation - Koyunhihas Substation Transmission Line Project 34,5kV Karasu 4.2 HES - Karasu 4.3 HES - Karasu 5 HES - Tercan S/S Transmission Line Project ACSR DRAKE 241 ACSR PHEASANT 204 ACSR HAWK 212 10
Key References Client Final Destination & Project Name Size & Type > 2010 Qty (Ton) Ministry of Electrictiy, Baghdad EMTA Enerji A.Ş. EMTA Enerji A.Ş. 400kV Transmission Line Project Aksu HES 154kV Ispir Havza - Kuzgun Transmission Line Project for Borusan Holding Murat HES 154kV Substation Project AAAC 560 ACSR 490/65 ACSR TEAL ACSR DORKING ACSR PHEASANT ACSR HAWK ACSR DRAKE ACSR HAWK ACSR CARDINAL 123 37 70 10 407 38 45 15 3 Power Holding Company of Nigeria NIGERIA EMTA Enerji 132kV D/C Kainji - New Bussa Transmission Line Project Sabaş A.Ş. 34,5kV Turguttepe - Milas Substation Project ACSR BEAR 90 ACSR HAWK 116 Ministry of Electrictiy, Arbil Sales through retailers Various Types of AAC & ACSR 456 Eren Enerji A.Ş. TEDAŞ 380kV Ereğli 2 - Osmanca Substation Project 34,5kV Aslanlar Substation - Selcuk Kırsal Transmission Line Project ACSR PHEASANT 1497 ACSR HAWK 150 Power Holding Company of Nigeria NIGERIA 132kV S/C Sokoto-Talata- Mafara- Gusau Transmission Line Project ACSR BISON GSW 7x3,25mm 45 55 Bilgin Enerji A.Ş. Ozaltin Enerji 154kV Ozluce Substation - Kigi HES Transmission Line Project Garet Enerji 154kV Sares HES - Ezine Substation Transmission Line Project 154kV Soma RES II - Soma B Transmission Line Project ACSR PHEASANT 544 ACSR PHEASANT 84 ACSR PHEASANT 80 General Electricity Company of Libya LIBYA Renewal & Replacement of 220kV Transmission Line Projects AAAC 413,5 AAAC 433 AAAC 211 7740 862 400 Ministry of Electrictiy, Baghdad Kuyucak RES Project ACSR PHEASANT 195 Sales through retailers Various Types of ABC 121 380kV Kestel - Brş - N - Kestel Renewal of Transmission Lines Project ACSR PHEASANT 117 www.emtaconductor.com 11
Key References Client Final Destination & Project Name Size & Type > 2010 Qty (Ton) 380kV Aliağa - Morsan Substation Project ACSR PHEASANT 154 Georgian State Electrosystem GEORGIA Procurement Tender AC2 300/66 AC2 240/32 AC2 120/19 52 122 1 Power Holding Company of Nigeria NIGERIA 132kV D/C Benin - Okada Transmission Line Project ACSR Bear 263 Ministry of Electrictiy, Arbil Various Types of ABC 68 Beyobası Enerji A.Ş. 154kV Otluca I HES - Anamur Substation Transmission Line Project ACSR DREAKE 101 Key References Client ANGOLA ELECTRIC & ENERGY AUTHORITY ANGOLA Final Destination & Project Name Size & Type 220kV SE HUAMBO-SE KUITO OHTL ANGOLA > 2009 Qty (Ton) ACSR CROW 662 Ministry of Electricity, Arbil & Sulaymaniyah / Stage V T/L Project ACSR TEAL & ACSR LARK 2150 Ministry of Electricity, Arbil Various types of AAC and ACSR 426 Ministry of Electricity, Arbil 132kV OHTL ACSR TEAL 650 Elektromreža Srbije, Serbian Transmission System and Market Operator, SERBIA 400 kv LESKOVAC BORDER OHTL ACSR 490/65 1.225 Ministry of Electrictiy, Arbil & Sulaimaniyah EMTA CONTRACTING 132kV OHTL CHAMCHAMAL- SULAYMANIYAH H.206 / 380kV OHTL TEMELLİ-AFYON 154kV & 380kV OHTL for SANKO Power Plants Rize & Adana / ACSR TEAL 2.830 ACSR PHEASANT 2.300 ACSR CARDINAL 810 TEDAŞ Procurement Tender Various Types of AAC & ACSR 450 H.212 / 380kV OHTL VAN-BAŞKALE ACSR CARDINAL 800 12
Key References Client Final Destination & Project Name Size & Type > 2008 Qty (Ton) Ministry of Electricity, Sulaymaniyah 132kV OHTL ACSR TEAL 2.100 EMTA CONTRACTING 380kV OHTL for Eren Energy Power Plant Zonguldak / ACSR PHEASANT 1.240 NEXANS 9,5mm Aluminium Rod Wire 152 TEDAŞ Procurement Tender Various types of AAC ACSR PIGEON & RAVEN 280 124 PRYSMIAN Various Types of Aluminium Wires 118 CYPRUS ELECTRIC AUTHORITY CYPRUS CYPRUS AAC OXLIP 136 MASS CABLE 9,5mm Aluminium Rod Wire 200 YILTES Various types of AAC and ACSR 1.380 Ministry of Electricity, Arbil Various types of AAC and ACSR 950 Ministry of Electricity, Arbil 132kV OHTL ACSR TEAL 150 Cable Manufacturing Companies 9,5mm Aluminium Rod Wire and Various Types of Aluminium Wires 450 Ministry of Electricity, Sulaymaniyah 132kV OHTL ACSR LARK 215 Cable Manufacturing Companies 9,5mm Aluminium Rod Wire and Various Types of Aluminium Wires 290 KRG-MOE/ TASLUJA & KANIKHAN 132kV OHTL ACSR LARK 225 www.emtaconductor.com 13
Key References Client Final Destination & Project Name Size & Type > 2008 Qty (Ton) EMTA CONTACTING 34,5kV OHTL for Edirne Organized Industrial Zone Edirne/ ACSR HAWK 100 Ministry of Energy, Kinshasa CONGO CONGO ACSR 70/12 250 Nigerian Electric Power Authority NIGERIA NIGERIA AAC 900mm 2 ACSR BEAR 275 196 Elektromreža Srbije, Serbian Transmission System and Market Operator, SERBIA 400 kv NIS LESKOVAC OHTL ACSR 490/65 500 EMTA CONTRACTING 380kV OHTL for ICDAS Power Plant Canakkale / ACSR CARDINAL 220 EMTA CONTRACTING 154kV OHTL for ICDAS Power Plant Biga-Canakkale / ACSR DRAKE 206 380kV OHTL ACSR CARDINAL ACSR PHEASANT 228 373 380kV OHTL AFYON ACSR PHEASANT 727 AZERBAIJAN ELECTRIC AUTHORITY AZERBAIJAN AZERBAIJAN Various Types of XLPE Insulated ABC Cables From 2x16 to 4x70 695 34,5kV OHTL ACSR HAWK 260 EMTA CONTRACTING 380kV OHTL for EnerjiSA Power Plants Bursa / ACSR CARDINAL 215 EMTA CONTRACTING 154kV OHTL for Karadeniz Energy Power Plant Uzundere / ACSR DRAKE 215 TEDAŞ Procurement Tender Various Types of AAC & ACSR 330 14
Key References Client Final Destination & Project Name Size & Type > 2007 Qty (Ton) Nigerian Electric Power Authority NIGERIA NIGERIA Various Types of ACC ACSR WOLF 355 417 KRG-MOE/ MITAS ASKI ACSR TEAL 2.154 ANKARA/ ACSR HAWK 1.250 154kV OHTL ACSR PHEASANT 661 34,5kV OHTL ACSR HAWK 88 154kV OHTL ACSR DRAKE 298 34,5kV OHTL ACSR HAWK 75 154kV OHTL ACSR CARDINAL 1.373 34,5kV OHTL ACSR HAWK 92 380kV OHTL ACSR PHEASANT 1.411 154kV OHTL ACSR CARDINAL 440 154kV OHTL ACSR DRAKE 270 DSI 154kV OHTL MELEN ACSR CARDINAL 237 TEKFEN 154kV OHTL ACSR PHEASENT 457 EMTA CONTRACTING 154kV OHTL ACSR DRAKE ACSR HAWK 276 78 ACSR HAWK 1.270 TEDAŞ Procurement Tender AAC ASTER & ROSE & PANSY ACSR HAWK & SWALLOW 217 166 www.emtaconductor.com 15
Key References > 2006 Client Final Destination & Project Name Size & Type Qty (Ton) Contracting Company GABON REPUCLIC GABON REPUBLIC Various Types of XLPE Insulated ABC Cables From 2x16 to 4x70 470 Ministry of Electricity, Mosul AAC 95mm 2 ACSR DORKING 87 113 Contracting Company USA ACSR 490/65 ACSR DORKING 466 91 Contracting Company FRANCE BENIN AAAC 117mm 2 115 Ministry of Electricity, Mosul ACSR 120/20 AAC 95mm 2 140 98 U.S. ARMY U.S.A. U.S.A. Various Types of ACC & ACSR 1.550 Key References > 2005 Client UNDP UNITED NATIONS DEV. PROG. Final Destination & Project Name DENMARK Size & Type Qty (Ton) Various Types of AAC 2.300 Nigerian Electric Power Authority NIGERIA NIGERIA Various Types of ACC ACSR BISON 96 284 UNDP UNITED NATIONS DEV. PROG. Various Types of AAC 1.846 TEAŞ 380kV OHTL ACSR PHEASANT 2.676 TEDAŞ TURKET Procurement Tender ACSR DRAKE ACSR SWALLOW 386 194 TEAŞ 154kV OHTL ACSR CARDINAL 2.360 Key References Client Final Destination & Project Name Size & Type > Previous Qty (Ton) BOTAŞ 2004 ACSR PHEASENT ACSR DRAKE 635 316 DSI 2004 ACSR CARDINAL ACSR PHEASENT 548 274 16
Client Final Destination & Project Name Size & Type Qty (Ton) ALARKO 2004 ACSR DRAKE ACSR CARDINAL 262 168 ENKA 2003 Various Types of ACSR 517 TEAŞ 154kV OHTL 2003 ACSR DRAKE ACSR SWALLOW 968 286 DSI 2003 ACSR PHEASENT ACSR CARDINAL 673 481 TEDAŞ Procurement Tender 2003 Various Types of AAC ACSR SWALLOW 388 219 Washington Group International U.S.A. CYPRUS ELECTRIC AUTHORITY CYPRUS TEAŞ FLOUR U.S.A. U.S.A. 2002 CYPRUS 2002 2002 U.S.A. 2001 Various Types of AAC & ACSR 1.200 Various Types of AAC & ACSR 175 Various Types of ACSR 681 Various Types of AAC & ACSR 1.000 TEAŞ 2001 ACSR PHEASENT ACSR CARDINAL 461 238 PERINI CORPORATION U.S.A. TEDAŞ Ministry of Electricity, Mosul U.S.A. 2000 Procurement Tender 1999 1999 Various Types of AAC & ACSR 479 Various Types of AAC ACSR CARDINAL & SWALLOW ACSR LARK ACSR TEAL 476 2.748 374 511 TEAŞ 154kV OHTL 1998 ACSR PHEASENT ACSR DRAKE 774 396 Ministry of Electricity, Mosul 1998 Various Types of AAC ACSR TEAL 322 1.100 UNDP UNITED NATIONS DEV. PROG. TEAŞ SYRIA ELECTRIC AUTHORITY SYRIA TEDAŞ SIEMENS PAKISTAN PAKISTAN SIEMENS PAKISTAN PAKISTAN SIEMENS TEK JORDAN 1997 380kV OHTL 1996 400 kv Interconnection 1996 Procurement Tender 1995 PAKISTAN 1994 PAKISTAN 1992 1991 1990 Various Types of AAC 635 ACSR PHEASENT 886 Various Types of AAC & ACSR 1.550 Various Types of AAC & ACSR 880 Various Types of AAC & ACSR 910 Various Types of AAC & ACSR 1.450 Various Types of AAC & ACSR 2.400 ACSR CARDINAL 3.500 CUKUROVA ELECTRIC 1990 ACSR HAWK ACSR DRAKE 2.000 2.200 www.emtaconductor.com 17
Production in & Standards Brief Capacity Continuous Casting In the factory there exists a Laxy melting furnace with an approximate output rate of 5 MT/hour. This furnace feeds another Laxy furnace, which provides the stability of flow of liquid aluminium, having a capacity of 10 MT. Cooling the liquid aluminium on the casting wheel, aluminium bar is forced into nine stands Secim rolling machine. Aluminium rod having a diameter of 9.5 mm is coiled on pallets. In this stage, some parameters are constantly kept under control. Quality controllers check the diameter, resistivity, strength and shape of rod and feedback to the casting operation operators. Aluminium stock is manufactured according to ASTM B233 standards with a minimum equivalent copper conductivity as % IACS of 61.4%. Annual output rate of continuous casting operation in the factory is about 30,000 MT. Hard-Drawing In the second stage aluminium rod is cold-drawn to decrease the diameter. As a result of cold drawing, the strength of the wire is increased, and it has a better surface finish. After this process, quality controllers check dimensions, tensile strength and conductivity of wires, and feedback to the cold-drawing operation operators. The minimum requirements for the wires are specified according to ASTM B230 standards except any other specification required by the customer. Although tensile requirements differ for every section, the average of the equivalent copper conductivity is always above 61.2% as IACS with a perfect surface finish. For drawing process, there are three machines, two of them are Niehoff drawing machines and the other one is Henrich. Wires are coiled on iron reels with dimensions according to DIN 46395 which have flange diameter of 630 mm. Although it grows as the section of the wire increases, annual capacity of colddrawing operation is approximately 20,000 MT. Manufacturing Process of AAAC Production of AAAC is almost same with the other conductors. The main difference is that heat or solution treatment may be required. In addition, alloying after melting is required to have the desired characteristics of the conductor. Alloying elements, Mg, Si and Fe, are added to liquid aluminium after melting process. Chemical analyses are done to control the chemical composition of liquid alloyed aluminium. Before casting, undesired gaseous are removed from the liquid. Casting process is continuous casting process of which product is aluminium alloyed bar. There is induction heater after casting and before rolling to increase the temperature of aluminium alloyed bar for a better rolling operation. The product of rolling is alloyed aluminium rod with a diameter of 9.50 mm. Rods are sometimes treated in a solution to meet the requirements of alloyed rod or to improve the technical values. Before and after solution treatment, surface finish, diameter, resistance and tensile strength of rods are controlled. Alloyed rods are hard drawn to required diameters. Quality controls of alloyed wires are done to check the surface finish, diameter, tensile properties and resistance. These controls are also done after artificial ageing process, which is the successor of hard drawing. Alloyed aluminium rods, coiled on steel drums, are loaded stranding machines. After stranding, AAAC conductors are controlled to check the surface finish, diameter, lay length, lay ratio, resistance and strength and drums are packed and stored on the storage area. 18
Stranding Depending on the construction of the conductor, reels of aluminium wire is loaded on the stranding machines. There are three types of stranding machines in the factory. Bow-type and tubular-type stranding machines are used to manufacture 6+1, all aluminium conductors (AAC), aluminium conductors steel reinforced (ACSR) or compact round concentric-lay-stranded aluminium conductors. Four of them are Bema bow-type and three of them are Cortinovis tubular-type machines. In addition, there are two other cage-type Cortinovis stranding machines to be able to manufacture conductors having up to 91 aluminium wires. Conductor is coiled on non-returnable wooden drums having different dimensions for each type of conductor. Main standards for AAC, ACSR and compact round concentric-lay-stranded aluminium conductors production are ASTM B 231, ASTM B 232 and ASTM B 400. After stranding process, conductor is tested as a whole to check the conformity, and also individual wires are tested to confirm the appropriateness. Depending on whether the conductor is steel reinforced or not, the annual output rate of this process is about 25,000 MT. Packaging All drums are weighed, labelled and laid on storage area. Packaging standards are in accordances with international overseas transportation. Specific customer requirements for packaging like fumigation are avaliable. MACHINERY / IZMIT FACTORY No Name Output rate Quantity Each 1 Laxy Melting Furnace 5,000 kg/h 1 2 Laxy Stability Furnace 10,000 kg 1 3 SECIM Casting Machine 5,000 kg/h 1 4 SECIM Rolling Machine 5,000 kg/h 1 5 Niehoff M85 Hard-Drawing Machine 25 m/sn 2 6 Henrich Hard-Drawing Machine 38 m/sn 1 7 Cortinovis Tubular Stranding Machine 6+1 750 rpm 3 8 Cortinovis Cage-Type Stranding Machine 200 rpm 2 9 Bema Bow-Type Stranding Machine 6+1 1000 rpm 4 MACHINERY / KADIRLI FACTORY No Name Output rate Quantity Each 1 Onurmak Melting Furnace 5,000 kg/h 1 2 Onurmak Holding Furnace 10,000 kg 2 3 Tempering Furnace 30 tonnes/day 2 4 Quenching Furnacev 40 tonnes/day 1 5 Cheng Du Casting Machine 5,000 kg/h 1 6 Cheng Du Rolling Machine 5,000 kg/h 1 7 Cheng Du Induction Unit 5,000 kg/h 1 8 Heat Treatment Owen 5,000 kg/h 1 9 Hefei Smarter Hard-Drawing Machine 35 m/sec 1 10 Hefei Smarter Hard-Drawing Machine 25 m/sn 2 11 Hefei Smarter Tubular Stranding Machine 6+1 750 rpm 2 12 Hefei Smarter Tubular Stranding Machine 12+1 500 rpm 2 13 Hefei Smarter Cage Type Stranding Machine 24+18+12+1 300 rpm 1 14 KABMAK Rigid Frame Strander 18+12+1 1 15 Hefei Smarter Drum Twister 50 m/min 1 16 Hefei Smarter Φ2400 Rewinding Machine 31 m/min 1 17 KABMAK Extruder Line 120m/min 1 www.emtaconductor.com 19
20 Qualifications
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22 References
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N Z A Quality Certificates 24
Page 1 of 3 TEST REPORT REPORT NUMBER : TURR100127133 APPLICANT NAME Emta Kablo San.ve Tic.A.. ADDRESS Kadirli O.S.B. 1. Cd. No:15 Kadirli Osmaniye TÜRKĐYE FAX NO :0328 739 23 08 Attention :Ekrem Aslan (easlan@emta.com.tr) SAMPLE DESCRIPTION : One sample of AAAC All Aluminium Alloy Conductor DATE IN : 24 December, 2010 DATE OUT : 29 December, 2010 REQUEST : RoHS Test was performed on the item. RESULTS : See attachment TEST REPORT REPORT NUMBER : Testing Item Sample Conclusion PASS TURR100127129 Emta Kablo San.ve Tic.A.. The test results relate only to the items tested. The whole and/or the part of this test report shall not be reproduced and shall not be shared with third parties, nor to be used for PR activities without the written permission of INTERTEK Test Hizmetleri A.S. The reported uncertainity is based on a standard uncertainity multiplied by a coverage factor k=2, providing a level of confidence of approximately 95%. The uncertainity evaluation has been carried out in accordance with ISO/IEC 17025 and UKAS accreditation requirements. Unless otherwise is specified, all Pass or Fail results are given without uncertainity considered. When uncertainity is taken into account, the result may be borderline. Borderline results need to be re-tested to determine their disposition up to customer s decision. Opinions and interpretations expressed herein are outside the scope of UKAS accreditation. Tests marked (*) in this test report are not included in the UKAS accreditation schedule for this laboratory. TEST REPORT REPORT NUMBER : TURR100127132 Page 1 of 3 Attention :Ekrem Aslan (easlan@em The test results relate only to the items tested. The whole and/or the part of this test report shall not be r The reported uncertainity is based on a standard uncertainity multiplied by a coverage factor k=2, provid evaluation has been carried out in accordance with ISO/IEC 17025 and UKAS accreditation requirement uncertainity considered. When uncertainity is taken into account, the result may be borderline. Borderline customer s decision. Opinions and interpretations expressed herein are outside the scope of UKAS accr APPLICANT NAME ADDRESS Kadirli O.S.B. 1. Cd. No:15 Kadirli Osmaniye TÜRKĐYE APPLICANT NAME Emta Kablo San.ve Tic.A.. FAX NO :0328 739 23 08 ADDRESS Kadirli O.S.B. 1. Cd. No:15 Kadirli O Attention :Ekrem Aslan (easlan@emta.com.tr) FAX NO :0328 739 23 08 SAMPLE DESCRIPTION : One sample of AAC All Aluminium Conductor SAMPLE DESCRIPTION : One sample of ACSR Aluminium Co DATE IN : 24 December, 2010 DATE IN : 24 December, 2010 DATE OUT : 29 December, 2010 DATE OUT : 29 December, 2010 REQUEST : RoHS Test was performed on the item. REQUEST : RoHS Test was performed on the item RESULTS : See attachment RESULTS : See attachment CONCLUSION : Testing Item Conclusion Sample PASS CONCLUSION : Testing Item the part of this with third parties, Sample The test results relate only to the items tested. The whole and/or test report shall not be reproduced and shall not be shared nor to be used for PR activities without the written permission of INTERTEK Test Hizmetleri A.S. The reported uncertainity is based on a standard uncertainity multiplied by a coverage factor k=2, providing a level of confidence of approximately 95%. The uncertainity evaluation has been carried out in accordance with ISO/IEC 17025 and UKAS accreditation requirements. Unless otherwise is specified, all Pass or Fail results are given without PR activities without the written permission of INTERTEK Test Hizmetleri A.S. uncertainity considered. When uncertainity is taken into account, the result may be borderline. Borderline results need to be re-tested to determine their disposition up to customer s decision. Opinions and interpretations expressed herein are outside the scope of UKAS accreditation. Tests marked (*) in this test report are not included in the UKAS accreditation schedule for this laboratory. accreditation schedule for this laboratory. APPLICANT NAME Emta Kablo San.ve Tic.A.. ADDRESS Kadirli O.S.B. 1. Cd. No:15 Kadirli Osmaniye TÜRKĐYE FAX NO :0328 739 23 08 Attention :Ekrem Aslan (easlan@emta.com.tr) SAMPLE DESCRIPTION : One sample of ABC Aerial Bundled Cable DATE IN : 24 December, 2010 DATE OUT : 29 December, 2010 REQUEST : RoHS Test was performed on the item. RESULTS : See attachment Page TEST 1 of 3REPORT REPORT NUMBER : TURR100127130 CONCLUSION : Testing Item Conclusion Sample PASS The test results relate only to the items tested. The whole and/or the part of this test report shall not be reproduced and shall not be shared with third parties, nor to be used for PR activities without the written permission of INTERTEK Test Hizmetleri A.S. The reported uncertainity is based on a standard uncertainity multiplied by a coverage factor k=2, providing a level of confidence of approximately 95%. The uncertainity evaluation has been carried out in accordance with ISO/IEC 17025 and UKAS accreditation requirements. Unless otherwise is specified, all Pass or Fail results are given witho uncertainity considered. When uncertainity is taken into account, the result may be borderline. Borderline results need to be re-tested to determine their disposition up to customer s decision. Opinions and interpretations expressed herein are outside the scope of UKAS accreditation. Tests marked (*) in this test report are not included in the UK accreditation schedule for this laboratory. PP eslihan Sözer eynep Akın Neslihan Sözer ssistant Chemical Laboratory Manager Chemical Laboratory Manager Intertek Test Hizmetleri A.S. Merkez Mahallesi Sanayi Cad. No.23 Altindag Plaza Yenibosna 34197 - ISTANBUL / Phone : +90.212. 496 46 46 Fax: +90.212. 452 80 55 e-mail : labtest.turkey@intertek.com www.intertek-cg-tur. *0127133* 0127133 PP Neslihan Sözer Zeynep Akın Assistant Chemical Laboratory Manager Intertek Test Hizmetleri A.S. Merkez Mahallesi Sanayi Cad. No.23 Altindag Plaza Yenibosna 34197 - ISTANBUL / Phone : +90.212. 496 46 46 Fax: +90.212. 452 80 55 e-mail : labtest.turkey@intertek.com www.intertek-cg-tur. PP *0127129* 0127129 Neslihan Sözer PP Neslihan Sözer Neslihan Sözer Chemical Laboratory Manager Zeynep Akın Assistant Chemical Laboratory Manager Zeynep Akın Neslihan Sözer Assistant Chemical Laboratory Manager Chemical Laborat Intertek Test Hizmetleri A.S. Merkez Mahallesi Sanayi Cad. No.23 Altindag Plaza Yenibosna 34197 - ISTANBUL / TURK Phone : +90.212. 496 46 46 Fax: +90.212. 452 80 55 e-mail : labtest.turkey@intertek.com www.intertek-cg-tur. tugce.komurcu Intertek Test Hizme Merkez Mahallesi Sanayi Cad. No.23 Altindag Plaza Phone : +90.212. 496 46 46 Fa e-mail : labtest.turkey@ www.intertek-c *0127132* 0127132 *01271 0127130 tugce.komurcu www.emtaconductor.com 25
NOTES www.emtaconductor.com
NOTES www.emtaconductor.com
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