Project: HLLHC Work Package: WP4 HLLHC: Quality Manufacturing and Inspection Plan Supplier: CERN (ENMMEMA; ENMMEFW & ENMMEMM) Client: CERN (ENMMEEDM) Item Eq. Code: ACFHC002 Item description: DQW HOM couplers (variant #2) Asset Code (LHC Part Identifier): HCACFHC001CR000001 HCACFHC001CR000001 1 1.1 PHASE 1. FABRICATION FULL HOOK MACHINING Gamme Id. 2346 Cutting & Gamme Id:23472349 LHCACFHC0035 LHCACFHC00032 SUPPLIER CERN 3 rd PART (If any) 1.2 Gamme Id: 2350 3 days maximum after machining 1.3 1.4 1.5 1.6 1.7 Gamme Id: 2351 + BCP (21µm) Gamme Id 2352 Gamme Id: 2353 + BCP (30µm) Gamme Id: 2354 Gamme Id: 2355 LHCACFHC00032 3.8.5 LHCACFHC0032 3.8.5 LHCACFHC0032 1.8 Gamme Id: 2356 LHCACFHC0033 1.9 Gamme Id: 2357 3 days maximum after machining Page 1 of 10 Template EDMS.: 1520850
SUPPLIER CERN 3 rd PART (If any) 1.10 Gamme Id: 2358 LHCACFHC0033 1.11 1.12 + BCP (10µm) Gamme Id: 2359 Cutting & Gamme Id: 23602361 2362 3.8.5 LHCACFHC0002 1.13 Gamme Id: 2363 3 days maximum after machining 1.14 Gamme Id: 2364 LHCACFHC0002 1.15 + BCP (30µm) Gamme Id: 2365 3.8.5 1.16 Gamme Id: 2366 LHCACFHC0002 1.17 + BCP (30µm) Gamme Id: 2367 3.8.5 1.18 Gamme Id: 2368 LHCACFHC0002 1.19 Gamme Id: 2369 LHCACFHC0034 1.20 Gamme Id: 2370 3 days maximum after machining 1.21 Gamme Id: 2371 LHCACFHC0022 1.22 + BCP (10µm) Gamme Id: 2372 3.8.5 Page 2 of 10 Template EDMS.: 1520850
1.23 1.24 1.25 Welding W010 Gamme Id: 2375 Visual Inspection W010 Gamme Id: 2376 Gamme Id: 2379 139192 WPS & Drawing Nº LHCACFHC0034 LHCACFHC0035 SUPPLIER CERN 3 rd PART (If any) H 1.26 Gamme Id: 2380 3 days maximum after machining 1.27 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 Gamme Id: 2381 PHASE 2. FABRICATION DN63 MACHINING Gamme Id. 2346 Cutting & Gamme Id: 23962397 239824002401 Gamme Id: 2402 Gamme Id: 2403 + BCP (30µm) Gamme Id: 2404 Gamme Id: 2405 + BCP (30µm) Gamme Id: 2406 Gamme Id: 2407 Gamme Id: 24082409 2410 LHCACFHC0035 LHCACFHC0005 LHCACFHC0005 CERN Procedure 3 days maximum after machining LHCACFHC0005 3.8.5 LHCACFHC0005 3.8.5 LHCACFHC0005 LHCACFHC0027 & 0031 Page 3 of 10 Template EDMS.: 1520850
2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18 2.19 2.20 2.21 2.22 Gamme Id: 2411 + BCP (10µm) Gamme Id: 2412 Cutting & Gamme Id: 24132414 Gamme Id: 2415 Gamme Id: 2416 + BCP (30µm) Gamme Id: 2417 Gamme Id: 2418 + BCP (30µm) Gamme Id: 2419 Gamme Id: 2420 Gamme Id.:2421 Gamme Id: 2422 Gamme Id: 2423 + BCP (10µm) Gamme Id: 2424 Cutting & Gamme Id: 24252426 24272428 LHCACFHC0027 3.8.5 LHCACFHC0006 SUPPLIER CERN 3 rd PART (If any) 3 days maximum after machining LHCACFHC0006 3.8.5 LHCACFHC0006 3.8.5 LHCACFHC0006 LHCACFHC0026 3 days maximum after machining LHCACFHC0026 3.8.5 LHCACFHC0008 H H Page 4 of 10 Template EDMS.: 1520850
2.23 2.24 2.25 2.26 2.27 2.28 2.29 2.30 2.31 2.32 2.33 2.34 2.35 3. 3.1 Engrave Indication Gamme Id: 2428 Welding W020 Gamme Id: 2432 Visual Inspection W020 Gamme Id: 2433 Radiographic Inspection W020 Gamme Id: 2434 Cleaning before brazing Gamme Id: 2435 Brazing W030 Gamme Id: 2436 Visual Inspection W030 Gamme Id: 2437 Ultrasonic Inspection W030 Gamme Id: 2438 Gamme Id: 2439 Knife machining Gamme Id: 2440 Gamme Id: 2441 Cleaning Gamme Id: 2442 Leak test Gamme Id: 2443 PHASE 3. WELDING W050 Gamme Id. 2444 + BCP (10µm) Gamme Id: 2447 139192 139192 EN 12799 & 18279 EN 12799 EN 13185 LHCACFHC0008 WPS & Drawing Nº LHCACFHC0011 E.S section 3.8.5 BPS & LHCACFHC0011 E.S section 4.3.2 E.S section 4.3.2. LHCACFHC0011 LHCACFHC0012 LHCACFHC0012 LHCACFHC0012 E.S section 4.5 3.8.5 SUPPLIER CERN 3 rd PART (If any) H Welding Book Welding Book Page 5 of 10 Template EDMS.: 1520850
3.2 3.3 4. 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 Welding W050 Gamme Id: 2448 Visual Inspection W050 Gamme Id: 2449 PHASE 4. FABRICATION DN35 (8 PIECES) Gamme Id. 2450 Gamme Id: 2451 Gamme Id: 2452 Gamme Id: 2453 + BCP (30µm) Gamme Id: 2454 Gamme Id: 2455 + BCP (30µm) Gamme Id: 2456 Gamme Id: 2457 Gamme Id: 245859 Gamme Id: 2460 Gamme Id: 2461 Gamme Id: 246263 Gamme Id: 2464 139192 WPS & Drawing Nº. LHCACFHC0014 LHCACFHC0007 SUPPLIER CERN 3 rd PART (If any) Welding Book 3 days maximum after machining LHCACFHC0007 3.8.5 LHCACFHC0007 3.8.5 LHCACFHC0007 LHCACFHC0025& 0030 CERN Procedure 3 days maximum after machining LHCACFHC00025 LHCACFHC0009 LHCACFHC0009 Page 6 of 10 Template EDMS.: 1520850
4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 5. 5.1 5.2 5.3 5.4 6. 6.1 Gamme Id: 2465 + BCP (10µm) Gamme Id: 2466 Brazing W110 Gamme Id:2467 Visual Inspection W110 Gamme Id: 2468 Ultrasonic Inspection W110 Gamme Id: 2469 Gamme Id: 2470 Gamme Id: 2471 Gamme Id: 2472 PHASE 6. FABRICATION BELLOWS STIFFENER Gamme Id. 2475 Gamme Id: 2476 Cleaning Gamme Id: 2477 TTH Gamme Id: 2478 & Cutting Gamme Id: 2479 & 2480 PHASE 7. WELDING W120 Gamme Id. 2481 EB Welding W120 Gamme Id: 2483 EN 12799 & 18279 EN 12799 LHCACFHC0009 3.8.5 BPS & LHCACFHC0013 E.S section 4.3.2 E.S section 4.3.2 LHCACFHC0014 LHCACFHC0014 LHCACFHC0014 LHCACFHC0028 LHCACFHC0028 LHCACFHC0028 LHCACFHC0028 LHCACFHC0028 WPS & Drawing Nº SUPPLIER CERN 3 rd PART (If any) 3 days maximum after machining Page 7 of 10 Template EDMS.: 1520850
6.2 7. 7.1 7.2 7.3 7.4 7.5 7.6 8. 8.1 8.2 8.3 8.4 8.5 9. Visual Inspection W120 Gamme Id: 2483 PHASE 8. FABRICATION Gamme Id. 2484 Rolling & Gamme Id: 2489 to 2496 TIG welding POS 2 Gamme Id: 2497 Gamme Id: 24982499 Gamme Id: 2500 EB welding W060 Gamme Id: 2501 Radiographic Inspection W060 Gamme Id: 2502 PHASE 9. ASSEMBLY Gamme Id. 2503 EB Welding W080W090 Gamme Id: 2505 Visual Inspection W080 W090 Gamme Id: 2483 Radiographic Inspection W080 Gamme Id: 2507 EB welding W100 Gamme Id: 2509 Visual Inspection W100 Gamme Id: 2510 PHASE 10. ASSEMBLY Gamme Id. 2511 5817 5817 level B 139191 139191 139191 139191 LHCACFHC0017/0 018 WPS & LHCACFHC0018 LHCACFHC0019 &0020 LHCACFHC0017 001800190020 WPS & WPS & WPS & SUPPLIER CERN 3 rd PART (If any) Page 8 of 10 Template EDMS.: 1520850
9.1 9.2 9.3 9.4 9.5 9.6 9.7 + BCP (10µm) POS 1 & 2 Gamme Id: 2516 EB Welding W130 Gamme Id: 2517 Visual Inspection W130 Gamme Id: 2518 Radiographic Inspection W130 Gamme Id: 2519 Leak test Gamme Id: 2520 EB Welding W140 Gamme Id: 2521 Visual Inspection W140 Gamme Id: 2522 139192 139192 EN 13185 139191 3.8.5 WPS & E.S section 4.5 WPS & SUPPLIER CERN 3 rd PART (If any) 9.8 TIG tack welding POS 10 Gamme Id: 2523 10. Marking: Asset Identification by serial number 11. Final 12. 13. Final Leak test Gamme Id: 2524 Verify that all n Conformities are closed EN 13185 E.S section 4.5 14. Packing Page 9 of 10 Template EDMS.: 1520850
NOTE: SUPPLIER: CERN: 3 rd PART (if any): H = HOLD POINT Approved: Approved: Approved: N = NOTIFICATION POINT R = REVIEW AND APPROVAL OF REPORT Date: Date: Date: 1 N (tification Point): CERN, or its authorized representative, is informed 5 working days in advance that a specific step has been completed and that the following step in the approved workflow will be performed. A tification Point does not affect the workflow. Work can continue without CERN, or its authorized representative, reply. 2 H (Hold Point): CERN, or its authorized representative, is informed that a specific step has been completed. The workflow is stopped until CERN, or its authorized representative, provides a Hold Point Clearance. The clearance is provided within 5 working days upon submission of the quality control documentation relative to the performed step. In case of clearance the workflow can continue. In case of rejection, a recovery plan shall be discussed with CERN and submitted to CERN for final approval within 10 working days. 3 R (Review): The quality records will be reviewed. Page 10 of 10 Template EDMS.: 1520850