SKF Training Solutions
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1 SKF Training Solutions Training Portfolio 2015 The Power of Knowledge Engineering
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3 Table of contents Course index...2 SKF Training Solutions program overview....3 SKF Client Needs Analysis Training...5 SKF Training Solutions e-learning....6 Course syllabi Design Engineering...7 Maintenance Strategy Work Identification Motor Testing series (Fort Collins, CO) Work Control Work Execution Living Program SmartStart SKF Training Solutions team profiles How to register...55 Registration form SKF Training Solutions
4 Course index Design Engineering BSD301 Bearing System Design....7 Maintenance Strategy (MS) MS212 Proactive Reliability Maintenance for Managers and Supervisors...8 MS230 Maintenance Strategy Review (MSR) Awareness...9 MS300 Asset Reliability Improvement MS331 SKF Reliability Centered Maintenance (SRCM) MS332 Reliability Centered Maintenance (RCM). 12 Work Identification (WI) WI201 Fundamentals of Machine Condition WI205 Vibration Troubleshooting Practical Methods/Advanced Results WI210 ISO Category I Vibration Analysis Entry Level WI211 ISO Category II Vibration Analysis I WI212 ISO Category III Vibration Analysis II.. 17 WI213 ISO Category IV (Part 1) Vibration Analysis III WI220 Airborne Ultrasound Level I WI241 Machine Lubrication Technician/Analyst Level I WI252 Machine Lubrication Analyst Level II WI304 ISO Category IV (Part 2) Advanced Vibration Analysis WI305 Applied Modal and Operating Deflection Shape Analysis WI313 Time Waveform Analysis on Rotating Machinery WI321 Airborne Ultrasound Level II WICM350 Advanced Analyst and SKF Microlog Applications WI261 Introduction to Static Testing and Dynamic Motor Monitoring WI262 Level I Static Motor Testing WI263 Level I Dynamic Motor Monitoring WI364 Level II Dynamic Motor Monitoring WI365 Dynamic Motor Monitoring Advanced Data Analysis Static and Dynamic Motor Analysis User's Group Work Control (WC) WC200 Maintenance Planning and Scheduling WC230 Spare Parts Management and Inventory Control Work Execution (WE) WE201 Bearing Maintenance and Technology WE202 Bearings in Rotating Machinery Applications WE203 Lubrication of Rolling Element Bearings WE204 Root Cause Bearing Damage Analysis WE212 Bearing Reliability in Aggregate and Cement WE214 Bearing Reliability in Paper Machines WE240 Precision Shaft Alignment Laser Systems WE241 Precision Maintenance Skills Principles of Proactive Maintenance WE242 Precision Maintenance Skills Rotor Components and Power Transmission WE250 Dynamic Field Balancing WE290 Power Transmission Application, Assembly and Maintenance WE291 Aeroengine Bearing Inspection Level I Living Program LP300 SiteMentor LP331 Successfully Managing Change in Organizations SmartStart on-site product start-up training WICM233 SKF Microlog Inspector and Inspector WICM255 Introduction to SKF Microlog series analyzers and Analyst WICM264 AX Series SKF Microlog and Analyst WICM265 GX Series SKF Microlog and Analyst WICM272 IMx System and Observer WE245 TKSA Series Laser Alignment WE255 Balancing with an SKF Microlog WI235 TKTI Series SKF Thermal Camera
5 SKF Training Solutions overview Design and develop Manufacture and test Specification SKF Life Cycle Management Maintain and repair Install and commission Operate and monitor SKF Training Solutions offers a comprehensive range of training courses touching every stage of Life Cycle Management designed to help increase equipment reliability and reduce waste. Industry today is under immense pressure to provide the highest possible quality at the lowest possible cost. Achieving maximum machine reliability is critical. Our training courses have been developed with over 100 years of experience and knowledge of rotating equipment reliability that is unmatched in the world. Our close working relationships with equipment owners and designers have given us an intimate understanding of the processes and challenges specific to every major industry within the continuously evolving global community. SKF has more than 250 instructors in over 70 locations around the world working together to develop and deliver consistent high quality product and technology courses. Our complete 2015 portfolio encompasses e-learning, classroom training, hands-on workshops, onsite mentoring, instrument and software specific training and complete overall training needs analysis. Through public and onsite training options, our instructors share their knowledge and passions with you and your team and set the rhythm for you to apply new skills in real life situations. You will be encouraged to share your acquired knowledge at your facility and reap the benefits of working with the principles of best practices. 3
6 SKF Training Solutions overview SKF Training Solutions portfolio The course portfolio is designed around the SKF Asset Efficiency Optimization (AEO) concept and has been organized to match the five facets of the SKF AEO workflow process: Maintenance Strategy (MS) Courses focus on methods and technologies used in developing a technically and financially sound maintenance strategy developed to match business goals. Work Identification (WI) Courses focus on methods, technologies and instruments used in identifying maintenance work requirements and integrating the results into a maintenance management system. Work Control (WC) Courses focus on methods and technologies used in establishing standard procedures for planning and scheduling the work identified. Work Execution (WE) Courses focus on methods and technologies used in executing the work tasks and developing the skills needed to perform maintenance effectively and efficiently. Living Program (LP) Cooperative on site programs designed as an extension to the classroom environment used to evaluate maintenance practices and strategies, making maintenance a continuous improvement process. Benefits of training Achieve higher levels of personnel and machine efficiency Eliminate machinery problems and increase reliability and productivity Enhance plant safety Reduce unplanned downtime and under-utilization of equipment Develop skills of less experienced personnel to handle the loss of expert personnel Stop problems before they happen by addressing the root causes If you don t know where to start, we can help. SKF has developed programs to assess the maintenance skills of your team and identify individual strengths and weaknesses. Together we then create a program that fits your needs and gives the best return on your investment in your people. Blended learning SKF Training Solutions offers blended learning materials with selected public courses. Our established classroom training approach is now complemented with a package of pre and post self-study materials of selected on-line courses and reference materials. These materials are accessed upon course registration via The Knowledge Centre at and may include: on-line learning modules and/or technical papers and application reports. Pre-study material is made available to help prepare the student for the upcoming course. Post-study material is made available to reinforce and extend the classroom learning experience. Testing and qualification SKF Training Solutions offers qualification testing for most courses offered. Qualification testing allows the individual to be recognized for the achievement of a specific skill. Qualification is given to individuals who pass with a specific minimum grade. Participants who choose not to take the test or who do not pass will receive a certificate of attendance. Some testing is at an extra charge; please consult the individual course syllabus for qualification testing details. Vibration courses are certified by Technical Associates of Charlotte (this certification exam can take up to four hours). Lubrication courses offer an exam for International Council for Machinery Lubrication (ICML) certification. 4
7 SKF Training Solutions Client Needs Analysis Training Shifting to a fully integrated, reliability and risk based asset management strategy starts with a good initial understanding of where your staff is today and where your staff needs to be to attain optimum plant performance. Drawing on years of SKF productivity experience, we can help you identify improvement opportunities that can yield positive bottom-line results, and then suggest a strategy for implementing a program to achieve them. The SKF Client Needs Analysis (CNA) is a performance bench marking process with proven success in many industries. The SKF Client Needs Analysis program for training enables this crucial understanding, combining our experience in training and knowledge of maintenance and reliability. The goal is to prove useful and meaningful information to help you focus on improvements for plant performance The CNA training is conducted individually or as a group from any of the following work areas: maintenance, reliability, engineering and planning. The program targets eight areas of competency for improvement: Bearing and seal technology Power transmission Lubrication Oil analysis Vibration analysis RCA/RCFA Thermography Maintenance strategy The SKF CNA-Training allows us to identify improvements in specific work categories that can help you achieve optimum results. You obtain a clearer perspective of personnel competencies and skill levels. Once the analysis is complete, you will receive a comprehensive report that includes: A summary of initial set-up details A maturity summary matrix showing a macro-level assessment of your group s overall competency level. Spider charts bench marking current individual skill levels. A roadmap of recommendations for improving competency through skills training Competency and Skill Analysis Maintenance Strategy Thermography RCA/RCFA Bearing and Seal Technology The SKF CNA Training program can be used at regular intervals to re-assess the improvements made in the different work categories. This allows customers to identify new improvement opportunities, thereby closing the reassessment loop and making this part of a continuous improvement plan. Contract you local Account Manager for more information and to get started. Power Transmission Oil Analysis Lubrication Results for User Industry Average Vibration Analysis 5
8 SKF Training Solutions e-learning Maintenance Strategy courses MS 100 AEO basics MS 101 Assessment basics MS 113 Proactive reliability maintenance MS 120 Operator driven reliability MS 130 Maintenance strategy review Work Identification courses WI 100 Vibration basics WI 130 Thermography basics WI 140 Lubrication analysis basics Work Control course WC 130 Spare parts management Technical Reference courses GRB 001 Bearing basics GRB 002 Spherical roller bearings GRB 003 Angular contact ball bearings GRB 004 CARB toroidal roller bearings GRB 005 Taper roller bearings GRB 006 Deep groove ball bearings GRL 001 Lubrication basics Work Execution courses WE 104 Bearing damage analysis WE 140 Shaft alignment basics WE 150 Balancing basics WE 170 Basics of industrial seals for rotating motion Product Training courses PT01-MCA SKF Machine Condition Advisor PT02-TKSA20 Shaft Alignment tool PT03-TKSA40 Shaft Alignment tool An SKF Training Solutions on-line subscription includes access to all listed courses for one year per person. (Part # KC 201) Tuition $395 Learn at your own place and pace The on-line area of SKF Training Solutions offers a wide range of e-learning courses in diverse areas of study. Self-paced learning can be accessed by the student at the time and place that best suits their learning needs. Certificate On completion of a course, the learner is offered an exam. Upon successful completion of the exam the learner will receive an electronic certificate which can be printed out locally. Structured learning path These e-learning courses are an integral part of the SKF Training Solutions comprehensive training portfolio. The courses are designed to complement the higher level classroom courses that are delivered by our specialist training staff. Like SKF Training Solutions face-to-face training, the On-line courses are structured according to the five facets of SKF s Asset Efficiency Optimization (AEO) Process, including Maintenance Strategy, Work Identification, Work Control, Work Execution and Living Program. SKF Training Solutions e-learning can be found at skf.com/us/knowledge-centre. A simple registration allows you to log into skf. com to see the summary information. To arrange a subscription, simply follow the link on the home page. You can purchase using a purchase order through your local SKF sales office. If you have logged in and have a subscription to the selected material, then you will see a link to SKF Training Solutions On-line service pages on the course summary. When you click the start service link, a new window will open, presenting you with the SKF Training Solutions home page. The SKF Training Solutions On-line service is currently available in English. Additional languages are in development. Basic system requirements SKF Training Solutions e-learning is powered by a market leading Learning Content Management System. This allows fast and efficient delivery of sophisticated training materials to make your learning experience more interesting, enjoyable and effective. All that is required is a subscription and a computer with an internet connection. 6
9 Design Engineering BSD301 Bearing System Design Design engineers directly responsible for rolling element bearing system design. Reliability and maintenance engineers responsible for optimizing the performance and improving the reliability of existing machinery. Students will gain a thorough understanding of bearing system designs used in typical industrial applications. Includes bearing life, lubrication life, seal life and other factors affecting performance and reliability of rotating equipment. February September November Edmonton, AB Cleveland, OH Toronto, ON Public classes $1,395 On-site per class $12,995 # people people $395 per person 3 days No examination is available for this course. Bearing system design uses a combination of lectures, open discussions and guided exercises. Specific topics include: Review of bearing history and design Selection of bearing type Available space Loads Misalignment Precision Speed Stiffness Axial displacement Mounting & dismounting Integral seals Selection of bearing size Bearing reliability system life Dynamic load ratings and life Dynamic and static bearing loads Static load ratings and capacity Calculation tools Friction, speed and vibration Friction models Reference speeds Limiting speeds Influence of vibration Bearing data Dimensions Tolerances Internal clearance Materials Cages Designations Application of bearings Bearing arrangements Radial location of bearings Axial location of bearings Designing associated components Bearing preload Sealing arrangements Lubrication of bearings Grease lubrication Relubrication Oil lubrication GRB001 Bearing basics EVOLV06_no2_p27 Using a friction model as an engineering tool EVOL01_no1_p25 The SKF formula for rolling bearing life SKF_5230 Rolling Bearings in Electrical Motors and Generators SKF_3213_E Bearings for Fans SKF100955_1 Rolling Bearings in Centrifugal Pumps skf.com/us/knowledge-centre.com 7
10 Maintenance Strategy MS212 Proactive Reliability Maintenance for Managers and Supervisors Corporate and plant management and supervision personnel responsible for plant production and maintenance performance. Plant engineering, planning and scheduling, purchasing, and reliability personnel will also benefit from this comprehensive program. Provide information and training that enables corporate and plant level management to successfully implement precision and proactive maintenance practices towards a goal of improved reliability and profitability. To schedule your personalized on-site training class, see page 55 for contact information. On-site only Tuition on request 2 days Proactive Reliability Maintenance is a trademark of SKF USA Inc. Improving the reliability of plant machinery is the key to gaining or maintaining a competitive advantage. However, many companies continue to struggle with poor reliability in spite of repeated improvement efforts. The basis for success is changing the fundamental way maintenance is performed. Few maintenance programs have addressed this important topic. Computerized Maintenance Management Systems and condition-based maintenance programs can provide significant returns, but do little to modify actual hands-on maintenance practices. Repeated premature failures can be detected with condition monitoring and scheduled in the CMMS system at considerable savings over a run-to-failure maintenance mode. A proactive and precision approach, as presented in this course, identifies and corrects the root cause of the repeated failures. Proactive and precision maintenance goes beyond root cause failure analysis. It affects the way routine maintenance is performed on all machinery, the way machines are operated, the specification and purchase of machinery and replacement parts, and the way maintenance and production are managed. This course provides a detailed look at reliability and influencing factors and presents a practical approach to improving machinery reliability in any industry. The course includes the following topics, with an emphasis on solutions over theory: Definitions of reliability based on industry and application Failure sources Beyond root cause root prevention Reliability within the traditional maintenance models Overview of condition-based maintenance and common pitfalls Implementation of reliability key steps towards positive change Conducting a maintenance practices assessment Monitoring performance and improvement key performance indicators Overview of common machinery problems, their correction, and their prevention Precision and proactive mechanical maintenance techniques MS100 Proactive reliability maintenance MB03014 Reactive maintenance MB03033 Maintaining a competitive edge GS02010 Asset efficiency optimization work management process MS120 Operator driven reliability BBONN_FWD Benchmarking for best practices in maintenance management skf.com/us/knowledge-centre.com 8
11 Maintenance Strategy MS230 Maintenance Strategy Review (MSR) Awareness Maintenance, plant/facility engineering staff, rotating equipment engineers and maintenance supervisors. Managers at industrial plants, reliability engineers and those interested in rotating equipment performance and reliability. By the end of this course students should: Know if a review of strategy is required and why Recognize the importance of data structure and content before performing any kind of strategy work Understand the importance of identifying and categorizing assets Understand that there are differing types of criticality at different levels for different purposes Understand what will likely be involved to conduct the right analysis, and what the implications are of making the strategy work Recognize the commonalities and difference in possible strategies Understand the important implications to spares Understand that certain classes of equipment require specialized approaches to strategy review (i.e., SCS > via SIL/IPF, etc.) To schedule your personalized on-site training class, see page 55 for contact information. Before we explore the technical details of strategy, we must understand each organization, what their issues are, which issues matter to whom, and how the issues can be incorporated into a plan. There must be a documented need to look at an existing maintenance strategy or create a new one for the right business reasons. Having the right maintenance, performed on the right equipment, by the right person, at the right time, for the right reasons is what we all want. Maintenance strategy is the key to asset reliability and availability, thus achieving overall organizational goals. How do you know if a review of your maintenance strategy is required and why? Data structure, content and categorization is paramount before any kind of strategy work begins. There are many different methods to determine asset criticality, at different levels for different purposes. Having good, solid data, and using the appropriate criticality techniques will allow an organization to conduct the most appropriate asset rank/prioritization analysis. Then the implications of making the maintenance strategy work can be understood. The purpose of this course is to make users aware of Maintenance Strategy Review and how they can apply it. Specific topics include: Conceptual models and business context Obtain a common understanding of terminology Standards, models, and excellence Understanding the current situation The essential link failure and strategy What is strategy? Mutual understanding and readiness Can we conduct MSR? Now we know we need to A blend of MSR types How to implement well Performance management and measurement How MSR forms the basis for PdM and Proactive Reliability Maintenance (PRM) programs MS100 AEO basics MS130 Maintenance strategy review MB03006 Maintenance Strategy Review Methods MB03011 Asset register MB03032 Managing asset integrity GS03011 Business process improvement skf.com/us/knowledge-centre.com On-site only Tuition on request 3 days A written examination is included with this course and is conducted on the afternoon of the final day of class. 9
12 Maintenance Strategy MS300 Asset Reliability Improvement Anyone responsible for managing and improving the reliability of rotating equipment, managing plant assets and/or reliability programs, as well as all reliability managers and supervisors, maintenance managers and supervisors, operation managers, purchasing managers, plant managers, reliability engineers, rotating equipment engineers, schedulers and senior maintenance staff. By the end of this course students should have the knowledge to: Understand if and when an assessment is necessary Describe what type of data is required for various analysis purposes Recognize when root cause analysis is necessary Recognize different maintenance program strategies and how they can be optimized Understand how to design a change and be ready to implement that change To schedule your personalized on-site training class, see page 55 for contact information. The arena of Asset Management encompasses a variety of maintenance approaches, techniques and technologies. This course explores Asset Management best practices and helps you select the most appropriate combination to optimize asset management in your organization. The concept of asset improvement emerged in recent years as the total organization of a physical asset s life cycle to achieve the lowest cost with maximum return. As such, it spans an entire organization, beyond maintenance or operations functions. Asset management demands continuous, prioritized improvement through design and procedural change. Success is measured by the contribution to a company s results and shareholder value. This is an advanced course for individuals who have experience in maintenance processes, tasks and results analysis. The course relates to methods, technologies and best practices used to develop, implement and sustain your optimized maintenance strategy and guides you to benefit from the living program for continuous improvement. This course explores the justification for your maintenance strategy; examines various strategies and helps you to optimize your current maintenance strategy or transition to a more appropriate strategy. Benefits of implementing the correct maintenance strategy include improved asset reliability, increased uptime and moving your organization from a reactive culture to a reliability-focused culture. This course helps you establish your road map for why specific maintenance should be done; what maintenance should be done, on what equipment and how frequently it should be performed. You can leverage this knowledge and use the information gained to refine your maintenance program and enable continuous improvement. You will learn techniques to recognize when a change is needed, charting that change and then measuring the impact of the change. MS100 Proactive reliability maintenance MS120 Operator driven reliability GS02006 Asset Management MS130 Maintenance strategy review MB03011 Asset register GS02010 Asset Efficiency Optimization Work Management Process skf.com/us/knowledge-centre.com On-site only Tuition on request 3 days A written examination is included with this course and is conducted on the afternoon of the final day of class. 10
13 Maintenance Strategy MS331 SKF Reliability Centered Maintenance (SRCM) Maintenance, plant/facility engineering staff, rotating equipment engineers, maintenance supervisors, managers at industrial plants, reliability engineers and those interested in rotating equipment performance. By the end of this course students should have the knowledge to: Describe the SRCM process flow Recognize the importance of data structure and content before performing any kind of strategy work Understand the importance of identifying and categorizing assets. Understand criticality and the Failure Modes and Effects Analysis (FMEA) approach in SRCM Develop a SRCM analysis, as well as the implications of making the strategy work Conduct a task comparison Understand methods needed for SRCM implementation Recognize what a living program is To schedule your personalized on-site training class, see page 55 for contact information. On-site only Tuition on request To provide participants the necessary knowledge of the SKF maintenance strategy review to understand the basics of SKF reliability centered maintenance (SRCM). Setting the scene for SRCM Asset Management Support Tool (AMST) module structure Conceptual models and business context Understand where SRCM came from Discuss the difference between SRCM and RCM Understand the RCM standard Discuss SRCM compliance with the RCM standard SRCM methodology Effectively discuss the SRCM process model Determine what data is required prior to SRCM Identify what is important How to select which system to analyze Determine system boundaries Understand the importance of the functional failure analysis (FFA) Define what should be done Know what dominant failure causes are How to prescribe maintenance to critical assets How to decide run-to-failure (RTF) maintenance Know when design changes are required Change the existing program Understand the importance of task comparison How to implement well What feedback is Project steps Understand typical SRCM project steps Understand what takes place during a SRCM review meeting MB03017 Methodology SRCM MS130 Maintenance strategy review MB05004 Redefining Your Maintenance Strategy Using the SRCM Process MB02029 Criticality analysis in perspective MB07005 TPM with SRCM MB03016 RCM That Works SRCM skf.com/us/knowledge-centre.co 3 days A written examination is included with this course and is conducted on the afternoon of the final day of class. 11
14 Maintenance Strategy MS332 Reliability Centered Maintenance (RCM) Maintenance, plant/facility engineering staff, rotating equipment engineers, maintenance supervisors. Managers at industrial plants, reliability engineers and those interested in rotating equipment performance. By the end of this course students should: Describe RCM process flow Understand the differences in RCM approach Recognize the importance of data structure and content before performing any kind of strategy work Understand the importance of identifying and categorizing assets Understand criticality and the FMECA approach in RCM Develop an RCM analysis and know the implications of making the strategy work Conduct a task comparison Understand what work packaging is Understand methods needed for RCM implementation Recognize what a living program is. Know the content of a RCM project plan Understand Risk Based Inspection (RBI) within the asset management support tool AMST To provide participants the necessary knowledge of the SKF maintenance strategy review reliability centered maintenance methodology. Introduction Discuss RCM terminology RCM overview and business context Understand the evolution of RCM Understand the business context of RCM Know RCM standards RCM phase what is important? Know what a criticality matrix is How to select which system to analyze Determine system boundaries Understand what failure modes, failure causes and failure effects are RCM phase what should be done? Know what important failure characteristics are Understand when Run To Failure (RTF) maintenance is appropriate Know when design changes are required How to prescribe maintenance to critical assets RCM customization and requirements Understand RCM customization Understand the use of RCM template data Determine what data is required for RCM Become aware of the Asset Management Support Tool (AMST) Implementation and improvement Understand what a job plan is Understand how to allocate tasks Understand how to implement RCM well Understand what feedback is RCM project Know the steps in a RCM project Understand the evolution of Risk Based Inspection (RBI) Understand variations of RBI Understand the requirements for RBI MB02008 Reliability centered maintenance MB02024 Using an RCM Approach for Process Hazard Analysis Revalidation MB04002 Risk based inspection NC_0520 How to Implement Reliability Centered Maintenance at Your Facility MB07005 TPM with SRCM MB05004 Redefining your maintenance strategy using the SRCM process skf.com/us/knowledge-centre.co To schedule your personalized on-site training class, see page 55 for contact information. On-site only Tuition on request 3 days A written examination is included with this course and is conducted on the afternoon of the final day of class. 12
15 Work Identification WI201 Fundamentals of Machine Condition Engineers and technicians whose responsibilities require them to be proficient in the setup and use of the SKF condition monitoring system; maintenance supervisors, predictive maintenance coordinators, reliability engineers, inspectors, shop supervisors, advanced mechanics, and millwrights who wish to become familiar with vibration monitoring and analysis. To provide a practical approach to detecting and analyzing common machinery problems using vibration monitoring and analysis. To schedule your personalized on-site training class, see page 55 for contact information. On-site only Tuition on request 3 days A written examination is included with this course and is conducted on the afternoon of the final day of class. SEE is a trademark of SKF USA Inc. Designed for maximum class participation. A combination of overhead presentations, group exercises, video tapes, and written reviews are used to peak participant interest and encourage participation and understanding. Basics of vibration Time waveform analysis Amplitude vs. frequency Vibration measurable characteristics Vibration sensors Scale factors Measurements and units Displacement probe/eddy probe Multi-parameter monitoring Resonance Detection vs. analysis Setting up the vibration measurement Physical and database considerations Selecting the machinery Sensor location and mounting methods Cable attachments Setting F max Alarm methods and setting alarms limits ISO guidelines Assessing overall vibration severity Spectral enveloping and bands Phase alarms Exception criteria Spectral analysis and phase analysis Spectral analysis techniques and pattern recognition Sidebands Harmonics Waterfall plot Understanding phase Vibration signal processing methods Enveloping SEE technology (Spectral Emitted Energy) HFD (High Frequency Detection) Analyzing typical machinery problems Imbalance and misalignment Bent shaft Mechanical looseness Cocked bearing Monitoring rolling bearings Why do bearings fail? Bearing failure stages Bearing defect frequencies Displaying fault frequencies Vibration diagnostic tables ISO 2372 Vibration Diagnostic Table WI100 Vibration basics WE140 Shaft alignment basics JM02001 Introduction Guide to Vibration Monitoring JM02007 Vibration Principles WI130 Thermography basics CM3068 Recommended initial alarm criteria for bearing condition assessment skf.com/us/knowledge-centre.co 13
16 Work Identification WI205 Vibration Troubleshooting Practical Methods/Advanced Results All maintenance and operations personnel interested in improving machinery reliability through identification, correction, and the prevention of failures. Although a basic understanding of vibration is helpful, the practical nature of the material allows all participants to gain a new understanding of their machinery and how they can positively impact reliability. To understand the cause and effect relationship between maintenance practices and the resulting vibration and reliability performance of industrial machinery utilizing sound and practical inspection and troubleshooting practices. Elevate basic condition monitoring programs beyond problem detection to provide true corrections and solutions to problems. February 3 5 April 7 9 March November 3 5 Public classes $1,195 Lake Charles, LA Cleveland, OH Edmonton, AB Salt Lake City, UT On-site per class $8,995 # people 5 6+ people $395 per person This course focuses on troubleshooting strategies that lead to the true sources of the most common maintenance-related vibration problems. Techniques aimed at the future prevention of the root causes of these problems solve not only existing machinery problems but provide a foundation for a fundamental change in maintenance practices. Relevant case histories and discussions of machinery problems that attendees are currently experiencing enhance the learning experience. Review of machinery vibration fundamentals --Cause and effect relationship sources --Vibration terminology --Relationships between time, frequency, amplitude and phase Optimizing vibration detection and analysis for routine condition monitoring route data collection --Transducer selection and placement low frequency, high frequency, and issues that affect enveloped/ demodulated readings --Data collection parameter optimization resolution, waveforms, matching readings to faults --Proper application of advanced detection methods --Practical approach to vibration alarm limits overall, spectrum, phase Identifying and solving the most common vibration problems --Resonance recognition, identification with multiple methods/technologies, correction techniques, prevention --Unbalance sources, identification, prevention, and correction --Misalignment sources, identification, correction, recognizing common assembly errors Extending the life of rolling element bearings --Most common causes of premature failure --Detection strategies --Troubleshooting and prevention --Overview of proactive installation and lubrication --Understanding and establishing practical acceptance testing limits for bearing related vibration Amplitude, spectrum, time waveform, and phase characteristics of machinery problems --Beats, sidebands, harmonics --Causes and effects of shaft motion on machine components --Understanding bent shaft, gear, electrical, and bearing symptoms and how symptoms may mask root causes WI100 Vibration basics JM03001 A Balanced Approach to Acceleration and Velocity Monitoring JM02014 Vibration monitoring of bearings MB01001 Low speed bearing monitoring MB04034 PdM and RCFA: A powerful combination MB02006 Predictive maintenance skf.com/us/knowledge-centre.co 3 days 14
17 Work Identification WI210 ISO Category I Vibration Analysis Entry Level Plant personnel requiring an introduction to vibration analysis techniques and technologies used in a condition predictive maintenance program. Including maintenance supervisors, rotating machinery engineers, predictive maintenance technicians and coordinators, reliability engineers, and multi-skilled mechanics. Introduce a novice to basic vibration analysis by using a variety of PdM instrumentation and software. To find how vibration analysis and related technologies can best be integrated to successfully implement such programs from hands-on demonstration. Teach vibration terminology and measurement conventions needed, not only by coverage of seminar text material, but also by performing button pushing demonstration to maximize the learning experience. January February 3 6 February March April 7 10 April May June 2 5 June 9 12 July 7 10 July July August September September 29 Oct 2 October October November 3 6 December 1 4 Miami, FL Dallas, TX New Orleans, LA Seattle, WA Columbus, OH St. Louis, MO Myrtle Beach, SC Denver, CO Myrtle Beach, SC Philadelphia, PA Dallas, TX Orlando, FL San Diego, CA Houston, TX The basics of performing vibration analysis to get started within a condition monitoring program. Various techniques used to understand machinery condition are introduced. Introduction to predictive maintenance and machine vibration: --Definitions of PdM and condition monitoring --How PdM compares with other maintenance systems --Goals of a PdM program --The critical role of vibration analysis in PdM Machine vibration basic theory and analysis: --Characteristics of vibration (frequency and period) --Amplitude magnitude of vibratory motion --RMS peak and peak-to-peak conversations --Frequency how often the vibration occurs --Phase how one machine component or support frame vibrates relative to another --Basics of a time waveform versus a spectrum Public classes $1,395 On-site per class $10,595 # people 5 6+ people $295 per person 3.5 days optional certification exam on day 4 A written examination is available for this course. Test fee $275 per person. Successful completion of the written exam results in ISO Category I Certification. Preparation for data collection: --Types of vibration transducers --Choosing the optimum transducer location --Effects of transducer mounting on it s performance, accuracy and repeatability --Choosing the optimum FFT data collector Introduction to data collection systems: --Setting up a PdM database (plants, trains, machines and points --Choosing the proper parameter (vibration, acceleration, velocity and/or displacement) --Selecting the proper parameters --Setting up the optimum PdM routes and schedules --Printing out the proper reports after uploading Introduction to problem recognition: --How to recognize abnormal conditions --How to identify hardware versus software faults --How to identify good versus bad data --How to detect common machine problems Basic machine maintenance skills and experience. General computer and calculating skills are helpful. Little or no previous vibrating experience required. WI100 Vibration basics JM02001 Introduction Guide to Vibration Monitoring JM02007 Vibration Principles MB02006 Predictive maintenance MB02005 SKF Condition Monitoring KBA00276 Measuring with different SKF devices skf.com/us/knowledge-centre.com 15
18 Plant personnel requiring a basic understanding of analytical methodologies used to determine machinery conditions for improvement of predictive maintenance program results; including maintenance supervisors, rotating machinery engineers, predictive maintenance coordinators, reliability engineers, and advanced mechanics and technicians. At the end of this course, participants should learn how to select appropriate sensors and techniques for diagnosing typical machinery malfunctions. Participants will be taught to read vibration signatures and evaluate machinery condition from vibration data. Participants will understand how to isolate the affected machinery components, recognize various common problems, and make recommendations for continued operation or scheduled repairs. January February March 3 6 March April April May June 9 12 June July July August 4 7 September 1 4 September October 6 9 October November 3 6 November December 8 11 Miami, FL Dallas, TX New Orleans, LA Seattle, WA Columbus, OH St. Louis, MO Myrtle Beach, SC Denver, CO Myrtle Beach, SC Philadelphia, PA Dallas, TX Orlando, FL San Diego, CA Houston, TX An introduction to performing vibration analysis within a condition monitoring program. Various techniques used to diagnose machinery condition are reviewed, including time waveforms, spectral analysis, phase measurements, and amplitude measurement methods. Applies sensor fundamentals to vibration analysis, including an overview of sensor strengths and weaknesses in applications. Common machinery malfunctions are discussed, including basic guidelines for the best detection tools for each machinery problem, and key signs to be aware of. Malfunctions and common pitfalls are demonstrated and real-world vibration analysis case histories are shared. What is vibration and how can it be used to evaluate machinery condition: --Frequency, a time waveform, phase, an FFT spectrum (signature) --Displacement, velocity, and acceleration --RMS, peak, and peak-to-peak amplitude --How to know when vibration is too high Public classes $1,595 On-site per class $11,995 # people 5 6+ people $345 per person 3.5 days optional certification exam on day 4 A written examination is available for this course. Test fee $300 per person. Successful completion of the written exam results in ISO Category II Certification. Work Identification WI211 ISO Category II Vibration Analysis I Vibration sensors and their application Vibration and detection by various instruments. Analog vs. digital methods High frequency detection (HFD) and alarm levels at various speeds Vibration analysis and how it is used to evaluate machine operating condition --Mass unbalance, eccentric rotors, bent shafts, and misalignment --Mechanical looseness, improper component fit, soft foot, and belt drive problems --Rolling bearing problem detection using vibration spectrum analysis --Gear wear problem detection --Electrical problems within induction motors --Balance resonances, detection, and effects on machinery Vibration alarms, spectral band alarms, and optimum frequency ranges Common pitfalls in making everyday vibration measurements and the effect on detection and diagnosis of machinery problems Time waveform and converting to an FFT spectrum Predictive maintenance programs Real-world case histories for problems found within the Illustrated Vibration Diagnostic Chart Up to six months full-time condition monitoring program experience; knowledge of basic sensor and monitoring instrumentation. WE150 Balancing basics MB04034 PdM and RCFA: A powerful combination JM02002 Spectrum Analysis CM5003 Vibration diagnostic guide TB02003 Integration of Vibration Signals CM3013 FAQs about enveloping skf.com/us/knowledge-centre.com 16
19 Work Identification WI212 ISO Category III Vibration Analysis II Plant personnel requiring a comprehensive understanding of vibration FFT and diagnostic techniques used to perform rotor dynamics analysis for increased performance of rotating machinery; including machinery specialists, predictive maintenance technicians, reliability engineers, and advanced mechanics. At the end of this course, participants should understand how to refine a condition monitoring program with diagnostic techniques that improve the performance of rotating machinery with rolling element or sleeve bearings. Participants will be taught to diagnose several malfunctions, from common to moderately severe, and to make recommendations for corrective action. In addition, participants will be taught to enhance condition monitoring programs with advanced measurement techniques, such as high frequency enveloping and time waveforms. March April April 28 May 1 June June August 4 7 August September 29 Oct 2 October November November December Dallas, TX Seattle, WA St. Louis, MO Myrtle Beach, SC Denver, CO Myrtle Beach, SC Orlando, FL San Diego, CA Houston, TX A comprehensive survey and in-depth study of vibration spectrum analysis and related condition monitoring techniques used to analyze rotating machinery, and to detect and correct machinery malfunctions. An overview of rotor dynamics is presented, along with the study of severe, but less common, machinery problems that frequently lead to catastrophic failure. An overview of acceleration enveloping and SEE Technology is also presented. Brief review of Vibration Analysis I course topics --Vibration instruments and sensors --Evaluating machinery condition with vibration analysis --Analog vs. digital overall vibration measurements --Spike energy, high frequency demodulation (HFD), and shock pulse techniques --Common pitfalls in vibration measurements --Time waveform and conversion to FFT spectrum Proper use of vibration severity charts Phase analysis techniques Concentrated vibration spectrum analysis for detecting 40 machinery problems Public classes $1,795 On-site per class $12,995 # people 5 6+ people $395 per person 3.5 days optional certification exam on day 4 A written examination is available for this course. Test fee $325 per person. Successful completion of the written exam results in ISO Category III Certification. SEE spectral emitted energy signal processing technology is a trademark of SKF USA Inc. --Mass unbalance, eccentric rotors, and bent shafts --Misalignment and coupling problems --Mechanical looseness --Balance resonance problems --Rotor radial rubs and sleeve bearing problems --Track rolling bearing condition using spectrum analysis --Flow-induced vibration (cavitation, surge, starvation) --Gear problems (wear, excessive backlash, eccentricity, tooth misalignment, cracked/broken teeth, hunting tooth, assembly phase problems) --Monitoring problems in AC and DC motors --Belt-drive and beat vibration problems --Soft foot and distorted frame problems Proven analysis procedure, including examples High frequency enveloping and demodulation spectral analysis. What is SEE Technology? How are these techniques used to detect problems with rolling element bearings, gears, lubrication, and contamination Real-world case histories are presented Six to 12 months full-time condition monitoring program experience; SKF course ISO Category II Vibration Analysis I (WI211) or commensurate field experience; knowledge of basic sensor and monitoring instrumentation. JM02012 Time domain analysis of vibration data CM3068 Recommended initial alarm criteria for bearing condition assessment JM03001 A balanced approach to acceleration and velocity monitoring JM02019 Vibration analysis feature extraction techniques MB01001 Low speed bearing monitoring WI130 Thermography basics skf.com/us/knowledge-centre.com 17
20 Work Identification WI213 ISO Category IV (Part 1) Vibration Analysis III Plant personnel requiring a comprehensive understanding of intensive analytical methodologies for determining the condition of machinery and to correct malfunctions (allowing them to obtain optimum performance, availability, and product and process quality); including rotating machinery specialists and consultants, advanced mechanics, engineers, and advanced technicians. At the end of this course, participants should have learned to perform effective diagnostics and make appropriate recommendations for fault corrections for many problem machines, bearings, gears, and electric motors. Participants will be taught to isolate and identify causes of excessive vibration and help predict bearing and gearbox failures for efficient scheduling of maintenance at appropriate times. In addition, participants will be taught to evaluate machinery condition for acceptance, expected level of continued operation, or overhaul maintenance. This course also covers the first half of the training requirements for ISO Category IV as per the ISO document. March May 5 8 June August October 6 9 Dallas, TX St. Louis, MO Myrtle Beach, SC An intensive study of special vibration analysis techniques used to diagnose critical machinery and problem machines. Study of how to generate meaningful narrow band spectral enveloping needed to isolate, identify, and correct a wide range of machinery problems, including those with unknown component description, variable operating speeds, and multiple harmonic frequencies. Effective monitoring techniques for electric motor problems are presented. Includes do s and don ts of meaningful enveloping, effective management reporting for success, and real-world case histories. Brief review of Vibration Analysis II topics including: --Review of Illustrated Vibration Diagnostic Chart --Overall alarm and spectral band alarm level specification --Phase measurement and analysis techniques --Signal processing parameters --Introduction to natural frequency testing How to create meaningful narrowband spectral alarm envelopes Detection of cracked or broken rotor bars on induction motors using both vibration and motor current analysis Public classes $1,895 On-site per class $13,995 # people 5 6+ people $445 per person 3.5 days optional (ASNT) certification exam on day 4 A written examination is available for this course. Test fee $350 per person. Successful completion of the written exam results in Level III Vibration Analysis Certification. SEE spectral emitted energy signal processing technology is a trademark of SKF USA Inc. DC motor and electronic control problem detection using vibration analysis High frequency enveloping and amplitude demodulation techniques Time waveform analysis and synchronous time averaging to detect a variety of mechanical and electrical problems Introduction to operating deflection shape analysis Low speed machine vibration analysis techniques and instrumentation ( rpm) How to analyze high speed machines generating frequencies of 600,000 3,600,000 cpm (10,000 60,000 Hz) How to analyze variable speed machines Presentation of a tabulated chart tracking the advancement through vibration analysis and rotor dynamic fields 36 to 48 months full-time condition monitoring program experience, ISO Category II SKF Vibration Analysis I (WI211), ISO Category III SKF Vibration Analysis II (WI212) MB09003 Multiparameter vibration analysis TB02003 Integration of vibration signals JM02014 Vibration monitoring of bearings JM02025 Low speed analysis MB03001 Investing in Reliability GS03012 Wireless condition monitoring skf.com/us/knowledge-centre.com 18
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