On-line Machine Condition Monitoring [The CMS System]

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1 On-line Machine Condition Monitoring [The CMS System]

2 Strategic monitoring control your costs Avoid unplanned downtime Monitor your plant stoppers Early warning maintains profit

3 Efficient and profitable production [keep it that way!] The CMS System is a modular, software controlled on-line machine condition monitoring system with automatic data evaluation. It is applied by leading industries all over the world for early fault detection, to avoid production losses through unplanned downtime, and to reduce the overall costs for maintenance. The CMS System contains four types of measuring units, each with a specific task. This allows you to select the most cost-effective installation that meets your technical requirements: Shock pulse measurement on rolling bearings supplies data on bearing damage, lubrication condition and the effects of alignment and load. In many applications, the bearings are the only machine elements which need monitoring. Vibration severity measurement is the ISO recommended method for general condition monitoring. It detects the most common mechanical faults, such as unbalance, structural weakness, loose parts. Analog signal monitoring is used to correlate data on flow, effect, pressure, temperature, etc., input as analog voltage or current signals, with the shock pulse and vibration measurements. Vibration monitoring with spectrum analysis allows you to target specific fault symptoms and get a machine specific condition evaluation. The core of the CMS System is the SPM software, Condmaster Pro. This fifth generation program receives the measuring results from all SPM condition monitoring devices for evaluation and presentation. Based on extensive empirical data, international standards and machine statistics, the evaluation result is an easy to understand colour code, highlighting potential trouble spots. By calibrating and adjusting limit values, you can tune the automatic evaluation process with great precision and get an immediate, reliable diagnosis.

4 CMS - The complete on-line monitoring system [field-tested in extreme industrial environments] Stainless steel housing, IP65, made for harsh industrial environments. Sixteen bearing or eight vibration channels per unit. A circuit board for sixteen analog signals plus four rpm channels can be added. A CMS System can contain up to 240 measuring units for bearing condition and vibration severity. They are supplied with 230 or 115 Vac and connected in series via the data cables in one or two LAN networks. A system unit with alarm relay links the measuring units with a PC. Up to 9 such systems can be handled by the software Condmaster Pro. For remote monitoring, use a connection via modem. Up to one weeks measuring results for are stored in the units, to be recalled at suitable intervals. All settings are made from the PC. Measuring interval and sequence are set individually for each unit, alarm limits and relay connection for each channel. BMS units for bearing monitoring measure shock pulses on 16 channels. The signal is pick up by shock pulse transducers, installed on the bearing housings and connected with coaxial cables. VMS units for vibration severity monitoring the RMS value of vibration velocity on 8 channels. They have four 4 relays to steer external alarm devices. Four control channels enable the vibration measurement, e. g. to avoid measuring at critical speeds. A VCM unit for EVAM vibration analysis has eight or twenty-four channels for vibration and eight for rotational speed. This unit contains a PC and is connected via computer network. Robust vibration- and shock pulse transducers are connected by coaxial cables. Transducer lines can be sealed and protected against mechanical damage. An AMS board with 16 channels can be installed in each BMS or VMS unit, to monitor voltage or current lines carrying analog data on any customer defined quantity. Each unit can also be equipped with an RPM boards with four channels. Vibration analysis with EVAM VCM-20 units are measuring computers for vibration analysis in frequency ranges up to Hz. A unit has 8 or 24 vibration channels and 8 rpm channels, allowing synchronous and asynchronous measurement. VCM-20 units are connected via PC network. Measuring results are analysed and stored locally in the VCM unit. The channel configuration and the measuring assignments are set up in Condmaster Pro. Measuring units have stainless steel housings and sealed cable connections. The transducer lines are monitored for transmission quality and electric faults. Transducers, cables, connectors and other installation equipment are high quality products, designed for harsh industrial environments.

5 Take out insurance it pays LR/HR > > PUMP Motor 212, east C O N D > > P U M P M o t o r 2 1 2, e a s t Single user PC or network Remote monitoring via modem and GSM Up to nine systems linked to one database

6 Reliable information stay on top Perfect overview with your own location pictures Alarms highlighted in easy to grasp colour code Machine specific evaluation of vibration records

7 Full control with on-line condition data [the best program of its kind] Condmaster Pro is SPM's universal condition monitoring program, used for hand-held data loggers as well as on-line systems. It operates under several Windows versions and uses SQL Server as a database handler. Purely administrative data is kept at a minimum - you can set up one measuring point for as many as 9 different monitoring tasks, including two free value, user defined measuring functions. You work with your familiar administrative machine data and simply instruct Condmaster Pro to accept your name and number formats. The expert knowledge needed to evaluate machine condition is integrated in the program: a complete bearing catalogue, lubricant data, bearing life calculation, the SPM evaluation rules, the ISO limit values, mathematical models for spectrum analysis and fault symptom detection, and much more. You set measuring time and measuring sequence, select the values to be stored and define the alarm condition. Via relay connections, you can control external alarm devices and automatic shut down. You only activate the measuring functions you need, and automatically blank out all others. Thus, you can work exclusively with the CMS System, but you can also activate the functions for SPM data loggers and other hand-held instruments. A perfect tool for efficient maintenance For required input data, you get instructive menus, default values and on-line help texts. You have copy and edit functions to save time when you register machines and measuring points. The most powerful part is EVAM Evaluated Vibration Analysis Method. It is much more than the normal spectrum analysing product. In addition to 9 general condition parameters, you can select fault symptoms for special analysis and work with machine specific evaluation criteria. As always, SPM puts the emphasis on the main requirements of industrial condition monitoring: fast and easy fault detection through automatic data evaluation. Your main tool for fast fault detection is the alarm location panel which shows the trouble spots. Import your own picture for perfect overview. Click on a point to get the details: development curves, trends, result lists, comments and more. The alarm list is generated on the basis of automatically applied evaluation rules which can be modified by customer defined limit values. You can also program alarm delay conditions, log all alarm messages on a printer, and connected any or all measuring channels to the main alarm relay. An Evam spectrum highlights the selected fault symptoms and states their velocity value in relation to overall machine vibration.

8 Worldwide technical support SPM Instrument is a dynamic corporation of international scope. Its worldwide distribution network provides technical service, support and training in more than 50 countries. Our aim is to provide practical solutions to maintenance problems in all areas of industrial application Technical specifications General, CMS System Measuring units 240 of BMS, VMS and AMS, plus VCM System unit 1 (not needed for VCM) with system relay Operating software Condmaster Pro for Windows, including communication software CMS General, BMS and VMS Housing Stainless steel, inlets nickel plated brass, neoprene gaskets, IP 65, wall mounted, weight 4.5 kg Power supply 230 / 115 V AC, 10 VA Temperature 0 to 55 C Data cable Shielded, 4 conductors twisted in pairs, area 0.22 mm 2, max. length 1000 m between units BMS Measuring Unit Signal Shock pulse, -19 to 99 dbsv Transducer SPM TMU, Channels 16, for bearing monitoring 960 reading, rolling overwrite VMS Measuring Unit Signal Vibration velocity, mm/s RMS, frequency range Hz Transducer Accelerometer, SPM type TRV-10 Channels 8 for vibration monitoring 4 control channels in 4 relay channels out 1000 reading, rolling overwrite AMS Analog Board Signal Channels Power supply RPM Board Signal Channels Power supply 0-20 ma, 4-20 ma, 0-1 V, 0-10 V 16, measuring time 1 s / channel, storing interval 1 minute / channel From the host unit 1000 reading, rolling overwrite Pulses, 1-15 /rev., from proximity probe 4, rpm, update 1 minute From the host unit Direct transfer to system unit every 25 s SPM Instrument AB Box 4 SE Strängnäs Sweden Tel Fax VCM Measuring Unit Processor 32 bit, >133 MHz 16 Mb RAM Hard disk capacity > 1 Gb Floppy disk drive 3.5", 1.44 Mb Interfaces for Ethernet (RJ45, BNC), Monitor (VGA), Mouse (PS2), Keyboard (PS2) Software SPM software Condmaster Pro, DAQ and DBL under Windows 95, 98, 2000, NT RPM channels 8 Vibration channels 8, or 24 with extension board Vibr. velocity range 50 mm/s Sampling methods Asynchronous, synchronous with programmable time averaging Frequency ranges FFT 0 to 100, 200, 500, 1000, 2000, 5000, , Hz Envelope frequencies 100, 200, 500, 1000, 2000, 5000, Hz Measurement windows Rectangle, Hanning, Hamming, Blackman, Exact Blackman, Kaiser- Bessel, Flat 4, Parzen, Welsh Resolution, lines 200, 400, 800, 1600, 3200, 6400 Antialiasing filter > 80 db/octave Vibration transducer TRV-20/21 or ICP type accelerometers with voltage output, nom. sensitivity max. 100 mv/g Transducer line test Short and open circuit (for transducer TRV-20/21) RPM transducer Proximity switch, PNP or NPN, supply 12 V DC from VCM-20 RPM measuring range 10 to rpm Power supply 115 / 230 V AC Operating temperature 0 to 55 C Housing Enamelled steel, IP 65 Cable inlets Nickel plated brass Dimensions (w x h x d) 400 x 515 x 210 mm Weight Approx. 20 kg SPM, EVAM and Condmaster are registered trademarks of SPM Instrument AB, Sweden. Windows is a registered trademark of Microsoft, Inc. Printed in Sweden / Graphium Västra Aros B Copyright SPM Instrument AB ISO 9001 certified. Technical data are subject to change without notice.

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