ALERT AUTOMATED DIAGNOSTIC SOFTWARE

Transcription

1 ALERT AUTOMATED DIAGNOSTIC SOFTWARE

2 AUTOMATED PORTAL ENABLED ACCURATE SEAMLESS INTEGRATION OVER 650 FAULTS 4500 DIAGNOSTIC RULES We are able to monitor the health of all of our machinery across the entire plant operation from any workstation, any time, day or night. BILL, 12 YEAR ALERT USER

3 ALERT AUTOMATED DIAGNOSTIC SOFTWARE Unmatched Capabilities with ALERT Automated Diagnostic Software. ALERT SOFTWARE VARIATIONS EA ExpertALERT VA SA PA AUTOMATED DIAGNOSTIC SOFTWARE PA ExpertALERT provides critical machinery health information in addition to vibration data, by rapidly screening vibration measurements and applying over 4,500 unique rules to identify over 650 individual faults in a wide variety of machine types. Our proven automated machinery condition assessment system can process hundreds of vibration measurements in just a few minutes leaving you with a fault diagnosis, fault severity and repair priority and action. Instead of overwhelming you with data that is diffi cult to interpret, ExpertALERT provides fast and accurate screening that will lead to better diagnostic results. PortalALERT CLOUD-BASED AUTOMATED DIAGNOSTIC SOFTWARE EA VA SA StandardALERT PA MANUAL ANALYSIS SOFTWARE StandardALERT contains all of the manual analysis tools found in ExpertALERT. The software automatically screens your data for alarms or exceedances in up to 63 alarm bands per test location and up to 99 test locations per machine. This software is appropriate for those on a budget or who have machines or applications that lend themselves better to manual analysis. All of the same great features of ExpertALERT without the cost of a local IT infrastructure, database EA VA ViewALERT SA PA management, and software maintenance costs. READ-ONLY VIEWER SOFTWARE PortalALERT operates through Azima DLI s secure, ViewALERT is a read-only version of ALERT. Users have web-accessible terminal servers. Fast and convenient, access to all reports and analysis tools but they cannot users can access their data at the offi ce or on the add, edit, delete or modify any information. ViewALERT go. PortalALERT works with all portal-enabled data is typically used when your data is transmitted elsewhere collectors and the WATCHMAN Reliability Portal. for analysis or as a license on an Enterprise network. TRIO CA-series data collectors use ViewALERT - ALERT Software Viewer.

4 We understand the requirements of a successful condition assessment program and have built these into ALERT. SOFTWARE AND USER INTERFACE BENEFITS Intuitive user interface that is simple to learn and operate Setup wizards reduce set up time and improve configuration accuracy Rapid automated data screening using sensitive narrow-band techniques Sophisticated automated rotational or linear speed entry and detection Early detection of machine faults through average+sigma relative criteria Automated bearing fault identification Multi-level fault severity and prioritized repair recommendations Advanced reporting tools that produce professional reports Machine performance determination through ALERT s calculated process points Integration of other PdM technologies, reports, documents, inspections, etc. Integrated online monitoring, walk-around vibration collection and operating logs ALERT DIAGNOSTIC SOFTWARE SPECIFICATIONS PARTIAL LIST OF MACHINE TYPES GRAPHICAL ANALYSIS Compressors Centrifugal Lobed Blowers Piston Screw Couplings Flexible Solid Fluid Magnetic Belts Chains Diesel Engines 2 Stroke 4 Stroke Fans Axial Flow Centrifugal Gearboxes Single Stage Mulitple Stage Integrated Oil Pumps Generators AC DC Motors AC DC VFD Pumps Centrifugal Hydraulic / Axial Piston Propeller Reciprocating Rotary Thread / Screw Sliding Vane Vacuum Centrifuge Purifiers Spindles/Rolls Turbines Steam Gas Turbochargers Autocorrelation plots Automated location of harmonic and sideband families Average, Average+sigma comparison Bearing Database More than 75,000 bearings Bump Test Equipment running Equipment secured Cross Channel Phase Analysis Customizable Real-time Setup Graphical remote control window Integration & Differentiation Long time Data Capture Machine View Diagram Markers Reference Cursor Delta Harmonics Sidebands Fault Frequencies Orbit, Filtered Orbit Order Normalization, Automated Order Tracking Peak analysis and identification functions Phase Analysis Cross Channel Polar Phase Plot Polar Phase Plot Reference Cursor Delta Markers Run-up / Coast-down plotting Spectral Waterfall Bode-Peak & Phase Peak Hold Screening table Selectable data overlays Sideband Markers Single Axis and Triaxial Circular Plots Single Axis, Triaxial, and Double-Triax Spectral and Waveform Displays Time Synchronous Averaging

5 Reliability through superior diagnostics. OVER 650 FAULTS Azima DLI s sophisticated rulebase methodology extends beyond simple monitoring of alarms on peaks or spectral bands. Our test-point variation feature captures and compares complex patterns detected from the entire set of locations on your machine. By adding this machine-specifi c baseline data to the database, ALERT becomes a highly accurate, automated diagnostic system. PARTIAL LIST OF EXPERT AUTOMATED DIAGNOSTIC SYSTEM (EADS) FAULTS Accelerometer Overload Drive Belt/Chain Irregularity Indication of Impacting Proximity Probes Change in Phase Accessory Drive Gear Mesh Problem or Wear Drive Sheave Runout or Wobble Internal Looseness Proximity Probes Misalignment Auxiliary Gear Mesh Problem or Wear Electrical Phase Imbalance Internal Valve Plate Wear or Flow Restriction Proximity Probes Rubbing and/or Impacting Bearing Fit Problem Bearing Looseness Bearing Misalignment or Shaft Runout Bearing Wear, Demod & Impact Demod Bearing Wear, Roller Contact Bent or Warped Shaft Blower Lobe Wear Blower Rotor Imbalance Blower Shaft Ball Bearing Wear Camshaft Drive Gear Problem Camshaft Problem Clutch Imbalance Clutch Misalignment Clutch Wear Compressor Impeller Wear Compressor Rotor and/or Idler Wear Cooling Fan Problem Coupling Wear Exciter Commutator or Exciter Problem Exciter Imbalance Fan Air Flow Problem Fan Blading Problem Fan Dirt Buildup or Blading Clearance Problem Fan Wheel Wobble Fluid Coupling Misalignment Foundation Flexibility Foundation Resonance Gearbox Specific Shaft Bearing Wear Gearbox Specific Shaft Mesh Problem Gearbox Specific Shaft Misalignment Gearbox Specific Shaft Problem Gearbox Oil Pump Gear Mesh Problem or Wear Gearbox Oil Pump Internal Wear Idler Shaft Looseness Imbalance Indication of Bad Data Journal Bearing Clearance Problem (Trapped Fluid) Journal Bearing Looseness Journal Bearing Oil Whirl Line Phase Voltage Imbalance Misalignment, Angular Misalignment, Parallel Motor Air Gap Problem Motor Stator Lamination Looseness Motor Stator Problem or Abnormal Electrical Load Motor Winding Fault Mounting Flexibility Mounting Looseness Oil Pump Internal Wear or Flow Problem Oil Pump Problem Oil Pump Shaft Looseness Piston Problem or Internal Wear Planetary Drive Gear Mesh Problem or Wear Pump Air Ingestion or Flow Problem Pump Impeller Wear or Rotor Clearance Problem Pump Internal Looseness Pump Lobe Wear Pump Mounting Flexibility Pump Thrust Bearing Problem Pump Timing Gear Wear Pump Vane Wear Structural Resonance Timing Gear Wear or Mesh Problem Turbine Blading or Rotor Clearance Problem Turbine Wheel Runout VFD Electrical Switching Fault Worm Wheel Gear Mesh Problem or Tooth Wear

6 Efficiency through seamless integration. SIMPLE SETUP AND USE 1 Straightforward machine setup wizards simplify > > of machinery for vibration testing. > the2 confi > guration 3 Answering a few easy questions configures the 1 > 2 collector for the optimum routine diagnostic settings > 2 > 3 INTEGRATE MULTIPLE PLANTS Integrate the ALERT database with multiple plants via replication or through the WATCHMAN Reliability Portal to leverage cross-plant knowledge. SEAMLESS COMMUNICATION ALERT CLOUD ALERT CLOUD Utilize your staff or the Azima DLI Expert analytical ALERT CLOUD ALERT CLOUD more effectively ALERT staff with enhanced ALERT CLOUD CLOUD ALERTcommunication. CLOUDALERT ALER CLOUD CLOUD More than just sending data from ALERT collector to computer, ALERT bridges the gap between analysts and data collector with Requested Actions and in-field notes features. ALERT YOUR MANAGERS Data collected on the plant floor is analyzed with the automated diagnostic system in mere seconds and delivered to the analytical teams, managers, and other decision makers through wireless networks for immediate understanding of plant risks and readiness. CLOU

7 Integrate multiple technologies with ALERT. ALERT incorporates multiple technologies into a single database for a complete understanding of your condition based maintenance program. ALERT is WATCHMAN Reliability Portal enabled. With ALERT s User-Defined Points,, plant managers can easily integrate content from other condition assessment programs and service centers directly into ALERT. E P N AL PORTAL A B D L E Use ALERT as an information manager to track content such as reports, IR, oil analysis results, procedures, logs and more. ALERT synchronizes this data to other locations using Azima DLI s database replication capability, offering you the power to distribute any document or CBM report to everyone in your replicating network. Event tracking lets others get more involved to ensure priorities are set, maintenance is planned, and repairs are successful. Program sustainability is essential for any organization. As the plant size grows, production shifts increase, personnel are changed, and technological knowledge increases, knowing your machines can be covered by seasoned professionals is critical for success. Even seasoned analysts sometimes need help making tough calls. With a Portal-enabled ExpertALERT, a second opinion is a button-click away. Not only does the Portal-enabled ExpertALERT give users the ability to access Azima DLI s powerful software from a web browser, but it also gives other managers and maintenance personnel access to necessary trends, fi ndings, and historical information. ALERT ALLOWS YOU TO INTEGRATE ALL OF YOUR CONDITION MONITORING TOOLS INTO ONE PLACE. Advanced Vibration Analysis Infrared Technology Oil Analysis Reciprocating Engine / Compressor Analysis Remote & Critical Machine Monitoring Motor Electrical Testing

8 ALERT AUTOMATED DIAGNOSTIC SOFTWARE KNOWING WHAT S AHEAD 300 TRADECENTER, SUITE 4610 WOBURN, MA USA TOLL FREE P F