Standards for Monitoring and Diagnosis. Prof. Dr. Josef Kolerus Chairman of NA UA Vibration Monitoring (NALS/VDI)
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1 Standards for Monitoring and Diagnosis Prof. Dr. Josef Kolerus Chairman of NA UA Vibration Monitoring (NALS/VDI)
2 Roots
3 Operational Monitoring VDI Standards VDI 2056 Standards of evaluation for mechanical vibrations of machines VDI 2059 Shaft vibrations of turbosets - Part 1: principles for measurement and evaluation - Part 2: Steam turbosets for power stations - Part 3: Industrial turbosets - Part 4: Gas turbosets - Part 5: Hydraulic machine sets 3
4 Operational Monitoring ISO Standards VDI 2056 Standards of evaluation for mechanical vibrations of machines VDI 2059 Shaft vibrations of turbosets ISO Mechanical vibration Evaluation of machine vibration by measurements on non-rotating parts ISO 7919 Mechanical vibrations of nonreciprocating machines - Measurements on rotating shafts and evaluation criteria 4
5 Operational Monitoring ISO 7919 Measurement on rotating shafts and evaluation criteria ISO 7919 Part 1: General guidelines Part 2: Land-based steam turbines and generators in excess of 50 MW with normal operating speeds of 1500 rpm, 1800 rpm, 3000 rpm and 3600 rpm Part 3: Coupled industrial machines Part 4: Gas turbine sets Part 5: Machine sets in hydraulic power generating and pumping plants 5
6 Operational Monitoring DIN ISO Mechanical vibration Evaluation of machine vibration by measurements on non-rotating parts ISO Part 1: General guidelines Part 2: Land-based steam turbines and generators in excess of 50 MW with normal operating speeds of 1500, 1800, 3000 and 3600 rpm Part 3: Industrial machines with nominal power above 15 kw Part 4: Gas turbine sets excluding aircraft derivatives Part 5: Machine sets in hydraulic power generating and pumping plants Part 6: Reciprocating machines with power ratings above 100 kw Part 7: Rotary pumps 6
7 ISO Standards in hierarchical order
8 Vibration monitoring - concepts Operational monitoring broadband measurement alarm criteria trip criteria Monitoring and diagnosis narrowband measurement signal analysis monitoring fault diagnosis prognostic 8
9 Operational monitoring
10 Measurement of shaft vibration - ISO
11 Measurement on non-rotationg parts ISO
12 Vibration criteria according to ISO 7919 / ISO Criterion 1 Evaluation zones Zone A good Zone B acceptable Zone C unsatisfactory for long-term operation Zone D unsatisfactory Criterion 2 Change in vibration magnitude Referred to standard values Referred to limits of zone A Vector analysis narrowband specification informative 12
13 Current trends ISO 7919/10816 Part 4 (gas turbine sets) Conformation of zone limits (A/B) Revision of evaluation start-up and coast transient states Parts 2 and 3 Conformation acc. to part 4 (after CD) ISO Project Signal processing on shaft vibration data 13
14 Monitoring and diagnosis
15 ISO ISO General guidelines Beiblatt 1 (E) (E) Begriffe und und Definitionen Introduction ISO ISO Terminology 15
16 ISO ISO General guidelines Beiblatt 1 (E) (E) Begriffe und und Definitionen Introduction ISO ISO Terminology Technics ISO ISO Vibration monitoring ISO ISO Performance Parameters ISO ISO Prognostics ISO ISO Gas Gas Turbines trend trend monitoring systems 16
17 ISO ISO General guidelines Beiblatt 1 (E) (E) Begriffe und und Definitionen Introduction ISO ISO Terminology Technics ISO ISO Vibration ISO monitoring ISO Vibration monitoring ISO ISO Part1: Part1: General procedures Performance Part Parameters Part 2: 2: Processing, presentation and and analysis ISO ISO Part Part 3: 3: Basic Basic techniques for fordiagnostics (WD) (WD) Prognostics ISO ISO Gas Gas Turbines trend trend monitoring systems 17
18 ISO ISO General guidelines Beiblatt 1 (E) (E) Begriffe und und Definitionen Introduction ISO ISO Terminology Technics ISO ISO Vibration monitoring ISO ISO Performance Parameters ISO ISO Prognostics ISO ISO Gas Gas Turbines trend trend monitoring systems 18
19 ISO ISO General guidelines Beiblatt 1 (E) (E) Begriffe und und Definitionen Technics ISO ISO Vibration monitoring Introduction ISO ISO Terminology Measurement ISO ISO Rotating shaft shaftvibration measuring systems ISO ISO ISO ISO Performance Parameters Instruments for forvibration severity ISO ISO Prognostics ISO/PWI Transducers and and ISO ISO instrumentation for forcm Gas Gas Turbines trend trend monitoring systems 19
20 ISO ISO General guidelines Beiblatt 1 (E) (E) Begriffe und und Definitionen Technics ISO ISO Vibration monitoring Introduction ISO ISO Terminology Measurement ISO ISO Rotating shaft shaftvibration measuring systems ISO ISO ISO ISO Performance Parameters Instruments for forvibration severity ISO ISO Prognostics ISO/PWI Transducers and and ISO ISO instrumentation for forcm Gas Gas Turbines trend trend monitoring systems 20
21 ISO ISO General guidelines Beiblatt 1 (E) (E) Begriffe und und Definitionen Technics ISO ISO Vibration monitoring ISO ISO Performance Parameters Introduction ISO ISO Terminology Interpretation ISO ISO General guidelines of of data data interpretation and and diagnostic techniques ISO ISO Prognostics ISO ISO Gas Gas Turbines trend trend monitoring systems 21
22 ISO ISO General guidelines Beiblatt 1 (E) (E) Begriffe und und Definitionen Introduction ISO ISO Terminology Technics ISO ISO Vibration monitoring ISO ISO Performance Parameters ISO ISO Prognostics ISO ISO Gas Gas Turbines trend trend monitoring systems Interpretation ISO ISO General guidelines of of data data interpretation and and diagnostic techniques ISO ISO Condition monitoring and and diagnostics of of machines -- Approaches for forfault fault diagnosis (PWI (PWI 24957) 24957) 22
23 ISO ISO General guidelines Beiblatt 1 (E) (E) Begriffe und und Definitionen Technics ISO ISO Vibration monitoring ISO ISO Performance Parameters ISO ISO Prognostics Introduction ISO ISO Terminology Data processing ISO ISO Data Data processing, communication and and presentation Part Part 1 General guidelines Part Part 2 Data Data processing ISO ISO Gas Gas Turbines trend trend monitoring systems 23
24 ISO ISO General guidelines Beiblatt 1 (E) (E) Begriffe und und Definitionen Introduction ISO ISO Terminology Technics ISO ISO Vibration monitoring ISO ISO Performance Parameters ISO ISO Prognostics ISO ISO Gas Gas Turbines trend trend monitoring systems Certification ISO ISO Training and and certification Part Part 1: 1: General requirements Part Part 2: 2: Vibration CM CM Part Part 3: 3: Training bodies bodiesand training trainingprocess Part Part 4: 4: Field Fieldlubricant analysis 24
25 ISO ISO General guidelines Beiblatt 1 (E) (E) Begriffe und und Definitionen Introduction ISO ISO Terminology Technics ISO ISO Vibration monitoring ISO ISO Performance Parameters ISO ISO Prognostics ISO ISO Gas Gas Turbines trend trend monitoring systems Certification ISO ISO Training and and certification Part Part 5: 5: Laboratory lubricant analysis Part Part 6: 6: Acoustic emission Part Part 8: 8: Thermography 25
26 Current projects
27 Current projects ISO/WD Basic techniques for diagnostics ISO/PWI Transducers and instrumentation for vibration condition monitoring ISO/PWI Torsional vibration of rotating machinery ISO/AWI Advanced diagnostic techniques (Approaches for fault diagnosis) 27
28 Current projects ISO/WD Basic techniques for diagnostics ISO/PWI Transducers and instrumentation for vibration condition monitoring ISO/PWI Torsional vibration of rotating machinery ISO/AWI Advanced diagnostic techniques (Approaches for fault diagnosis) ISO
29 Current projects VDI 3834 Wind energy plants VDI standards are edited bilingual (German/English) 29
30 Significance
31 Significance Source of information encyclopedic objective Quality assurance Means of production vibration monitoring Contracts and acceptance criteria Collecting basin for experience 31
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