Achtung, Folientest, nicht für den Produktiveinsatz geeignet. DMT Online Condition Monitoring Systems MineSafe, PlantSafe, WindSafe
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1 s MineSafe, PlantSafe, WindSafe
2 Power Plant and Refinery Condition Monitoring Why? PlantSafe Power Plants and Refinerys fundamentally depend on high availability. Unplanned shutdowns create high costs. Through condition monitoring, damage can be detected at a very early stage before an actual failure would occur. The operator is thus in the position to carry out the necessary exchanges or repairs in line with shutdown periods that are planned.
3 Condition Monitoring in Mining Why? MineSafe Detection of damage and thus reducing unplanned downtime Avoid major damages Planning of maintenance and revisions based on objective data Increased availability Reduced maintenance costs Monitoring smart grid
4 What is detected?: Wear Bearing damage Lack of balance Toothing damage Coupling damage Damage at blades Impending mixed friction Cavitation Assembly alignment errors Corosion Impermissible operating states By combining and correlating structure-borne noise signals with process parameters (power, speed, pressure, etc.)
5 Spectra points: A number of alarm thresholds have been exceeded Centrifugal pump 1P451B Ruhrpumpen SVN-4X13 Structure-borne noise spectra with monitoring thresholds and developement of bearing damage.
6 Replacement based on machine condition damage machine failure optimal replacement alarm beginning of damage working period
7 How is monitored? Aggregation architecture Comp. Headquarters 72 Condition based monitoring of structure-borne noise H. F. T. J. P. W Transformation in frequency range and correlation with characteristics Machine condition as Condition Monitoring index (CMI) inadmissible admissible usable good Gearbox Teeth Shaft Bearing Motor Bearing1 Bearing2 Shaft Mudpump 1 Balance pump Pump Shaft Bearing Structure of the aggrgated Condition Monitoring index
8 Structure born-noise Basic for Trending planed maintenance! Trending WP..., mill 12, gear, Mp2, low freq. Tooth 2. stage basic for service planning automatically analysis belonging to elements early wear information change of components in time
9 Control center architecture Example: Online CMS for deep drilling technology First level display within the fleet control center Second level display within the fleet control center Display for the monitoring of a mud pump
10 Achtung, Folientest, nicht für den Produktiveinsatz geeignet MineSafe control center Example: Online CMS for mining industry control center machine view
11 MineSafe system structure Customer-Intranet Centralised and decentralised diagnostics surface mining underground mining Data acquisition and preprocessing
12 Monitoring a wide variety of mining components Electric motors Crushers Belt Conveyors Chain conveyors Gearboxes Pumps Cooling devices Shearers Fans
13 Monitoring a wide variety of power plant and refinery components Electric motors Pumps Gear boxes Fans Compressors Turbines Stirrers And other rotating equipment
14 Typical projects Online Monitoring System PlantSafe for petrochemical facilities PCK Raffinerie GmbH Delivery, installation and support online-cms pre-engineering configuration and implementing training application support of the system with more than 1500 metering points
15 Typical projects Condition Monitoring System for aluminium and steel industry Thyssen Krupp, Germany Complex online system for monitoring of vibration on rolling mills
16 Typical projects Condition Monitoring System for coal mining machinery in the USA (OEM) International supplier for coal mining industry Development of an integrated CM System
17 Typical projects Online Monitoring System WindSafe PNE AG, Germany inadmissible admissible usable good Delivery, installation online- CMS for off-shore wind park pre-engineering measuring strategy configuration and implementing adjusting thresholds training
18 s Contact: DMT GmbH & Co. KG Industrial Engineering Division Am Technologiepark Essen Germany Tel info@dmt-group.com TUV NORD GROUP Stefan Stöcker Dipl.-Ing. (FH) Sales Condition Monitoring Tel.: Fax: Mobil: Stefan.Stoecker@dmt-group.com
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