Alpha 355. High performance fully automatic crimping machine

Transcription

1 Alpha 355 High performance fully automatic crimping machine

2 THE WAY TO MAKE IT EFFICIENT Short setup and changeover times, integrated quality measurements, and top performance are the three main features of the Alpha 355 fully automatic crimping machines. Area of application The Komax Alpha 355 is designed for one and twosided crimping and seal loading. It even handles double-crimp connections involving varying lengths and the same wire types without any problem. The ultra-precise dual-channel blade system allows for a large range of wire sizes without blade changes.

3 Alpha 355 In action Blade head Dual-channel blade system Draw-in and wire selector Guide tube changer automatic Fast changeovers In most machines, changeover times offer the biggest potential for optimization. With options like the manual wire selector and/or the quick-change system for crimping tools, materials and tools can be prepared for the next job while the machine is running. Jobs can also be recorded and edited with TopWin while the machine is running. The changeover time is displayed, providing an easy method for optimizing the workflow. Quick-change system For crimping tools

4 Maximum quality control Crimp-height measurement and fully automatic pull-out force measurement are integrated in the process sequence. Optional material-change detection and the optional barcode scanner help to prevent materials from getting mixed up. The processes are constantly checked against the specified values during production with functions that monitor crimp force, seals, splices, end of wire supply, and length. Any cables with processing defects are removed and an appropriate number of cables are post-processed automatically to replace them. Pull-out force measurement Fully automatic User friendly The drive unit for the blade head is placed underneath, giving the machine a neat and ergonomic layout. All processing stations have safety covers that open vertically for optimum access, and application-specific parts like applicators and contact rolls can be changed without tools. Controls are placed at decentralized positions, allowing the necessary machine functions to be triggered during setup. All setting and adjustment procedures can be controlled from the TopWin graphical user interface in the operator s choice of over 20 different languages. TopWin Clearly arranged machine layout Your benefits Short changeover times Reliable process monitoring High production output Setup of next job while production of current job Networking possibility with WPCS

5 Application sample Alpha 355 Cutting Half strip Full strip Double sheath / Coaxial and triaxial cables Cut pulled strands / Precision cut Intermediate strip / Intermediate slitting Crimping Hot stamp marking Ink-Jet marking Seal insertion Split cycle for closed barrel Double crimping Options and Accessories Feeding systems Komax 106 ads 117 ads 119 Marking systems Wire infeed Komax 26 hot stamp marking Komax Inkjet marking system IMS Laser marking on request Belt drive Processing modules Crimping module mci 712 Crimping module mci 722 (with programmed crimp heights) Seal loading module mci 765 C (with seal position monitoring SPM) Double gripper module Quality control Integrated crimp height measurement Integrated pull-off force measurement Fully automatic pull-off force measurement Crimp force analyzer CFA/CFA+ Material change detection Material verification Wire length correction Splice check Spark tester Terminal end detection Deposit systems Basic module 2m (78.7in.) or 4m (157.5in.) Extension module 2m (78.7in.) or 4m (157.5in.) Accessories Deposit gripper Tool changer Automatic guide tube changer Barcodescanner PM8300 Software: Networking WPCS Data conversion TopConvert Production control center KomaxCAO

6 Machine layout Alpha mm (162.4in.) 1445mm (56.9in.) Height with cover closed: 1700 mm (70in.) Height with cover open: 2154mm (84.8in.) Reference values for piece output of Alpha 355 Pieces/h CC. Alpha Version 3 Subject to change /gu Made in Switzerland Wire length [mm] Conductor FLRY 0.50mm 2 (AWG20) Pneumatic pressure 6bar (87psi) Speed 12m/s (39ft/s) Acceleration 60m/s 2 (197ft/s 2 ) Crimping modules mci 722 Seal loading module mci 765 C Crimp force analysis active Seal position monitoring active Technical data Length range Length accuracy Stripping lengths Stripping lengths with partial strip Wire cross-sections* Wire infeed speed Noise level Electrical connection 60mm 65000mm (2.36in. 213ft.) Optionally from 30mm (1.18in.) Repeat accuracy: ±(0.2% +1.0mm (0.04in.)) 0.1mm 35mm (0.004in. 1.38in.) 35mm±1mm (1.38in.±0.04in.) 0.13mm 2 6mm 2 (AWG26 AWG10) Optionally from 0.13mm 2 (AWG26) max. 12m/s (39ft/s) <75dB (no crimping module) V / 50 60Hz 5kVA More information about our products: Pneumatic system Weight 5 8bar (73 116psi) 9m 3 /h (318ft 3 /h) 1300kg (2866lb.) incl. two crimp- und seal module * Extremely hard and tough wires may not be able to be processed even if they are within the above cross section range. If you are in doubt about your wires, we are happy to process samples of them. Komax Wire is a division of Komax Holding AG, Switzerland. THE WAY TO MAKE IT