Volkswagen do Brasil Indústria de Veículos Automotores Ltda.
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1 Plants Anchieta, Taubaté, São Carlos (all state of São Paulo), Curitiba (state Paraná) Area Production Models Employees Management Anchieta 966,000m 2 New Gol, New Saveiro, Saveiro Cross, Polo, Polo Sedan Taubaté 357,000 m 2 New Gol, New Voyage, up! São Carlos 83,000m 2 Komponente: Motoren Curitiba 304,000 m 2 Fox, CrossFox, SpaceFox 761,000 vehicles, 805,000 engines, 129,000 gearboxes (12/2013) SpaceFox, Space Cross, Amarok, Passat, CC, Passat Variant, Tiguan, Touareg, Jetta, Fusca (Beetle), Golf about 22,000 (12/2013) Thomas Schmall Plants Volkswagen is the largest Brazilian vehicle manufacturer, with three vehicle plants and one engine plant. The three facilities for automobiles and light commercial vehicles are complete production units, including stamping, body assembly, painting and final assembly areas. Production Plant Anchieta. The Anchieta plant in São Bernardo do Campo less than 30 km from São Paulo - is the first plant outside Germany and it is also the seat of the headquarters and the Development department of Volkswagen do Brasil. The plant was established in 1957 and inaugurated in Like other plants such as the German plant in Wolfsburg, it has been continually modernized. Since its inauguration, the unit has produced more than 12.8 million vehicles, including 1 million of Saveiro model, reached in November The production site in Anchieta covers a land area of 966,000 m 2 which is equivalent to the size of 140 football fields! Around 13,000 people there produce the New Gol, Polo, Polo Sedan, Saveiro and Saveiro Cross model series. Mr. Renato Acciarto; Tel: ; [email protected] Page 1
2 Plant Taubaté. The plant in Taubaté, founded in 1976, is located on a site with 257,395 m 2 that is located about 150 km from São Paulo. Its approximately 5,000 employees produce the up!, Gol and Voyage. Plant São Carlos. The engine plant in São Carlos which started operations in October 1996 is 83,000 m 2 in size and is located in the country side, some 240 km from São Paulo. About 820 employees produce the entire range of petrol and ethanol engines needed in Brazil and other countries which Volkswagen exports. Plant Curitiba. In the state of Paraná more precisely in São José dos Pinhais, about 420 km from São Paulo is the fourth and most recently built plant of Volkswagen do Brasil (founded in January 1999). In the Curitiba plant (304,000 m 2 ), about 3,250 Volkswagen employees produce the Fox, CrossFox and SpaceFox. In 2015 the plant will start the production of the New Golf. Audi will produce at the São José dos Pinhais' plant the Audi A3 Sedan at the second half of 2015 and the Audi Q3 SUV at the first semester of Management Thomas Schmall has been President and CEO of Volkswagen do Brazil since January Born in Frankfurt, Germany, Schmall began his career with the Volkswagen Group in Wolfsburg, in 1991, where he was involved in implementing the production of the third generation Golf. The other members of Volkswagen do Brasil s board are Holger Rust (Human Resources), Dr. Egon Feichter (Product Development), Ralf Berckhan (Sales and Marketing), Otto Joos (Operations), Carsten Isensee (Finances), Josef Baumann (Procurement), Richard Schwarzwald (Quality Assurance), André Senador (Corporate Affairs and Press Relations), Antonio Megale (Governmental Affairs) and Dr. Eduardo Barros (Legal Affairs). Gol: best-selling model The Gol is the best-selling model of Volkswagen do Brasil for 27 years, with more than 7,5 million units produced and sold in the domestic market and exported. The model is also the best-selling model of Volkswagen do Brasil in terms of exports, with more than 1 million units shipped to more than 60 different countries. Suppliers Volkswagen do Brasil has a very wide and diversified component supply network in the country, working with about 3,000 active suppliers. Most of these suppliers are concentrated in the state of São Paulo, close to the Volkswagen plants. Quality-focused training Since the beginning of its operations in Brazil nearly six decades, Volkswagen do Brasil has maintained an agreement with the Serviço de Aprendizagem Industrial (Senai) to train technicians for its plants in Brazil. In 40 years of activities, the center has already trained more than 6,000 specialized professionals, becoming a reference in the improvement of Brazilian workers qualification. The company has also a professional training center in each of its units, the Profiraum, where employees are prepared for specific qualifications. Sales and dealership network Volkswagen do Brasil has the largest dealership network in the country, with about 650 outlets in all Brazilian regions and more than people working in the dealerships to serve the customers. The network is also distributing successfully imported models such as the Golf, Jetta, Tiguan and the Amarok. After China, Brazil is the second-largest sales market for the Volkswagen Brand. Its market share (passenger cars and light commercial vehicles together) was 18.6 percent in Mr. Renato Acciarto; Tel: ; [email protected] Page 2
3 Sustainability In 2010, Volkswagen do Brasil has placed sustainability on its strategic map, with the challenges of developing it as a management principle and disseminating it throughout the whole company, with a participatory and decentralized dynamic. Sustainability in business has never been as tied to environmental and social responsibility. That is why the company is investing BRL 9.2 billion in the country, with one-third going to expanding its production capacity and two-thirds going to new product development. Check bellow a few examples of how Volkswagen do Brasil demonstrates commitment to sustainability. Environmental Responsibility With its "Think Blue. Factory." initiative, the Volkswagen brand has set itself clear targets for the environmentally sustainable positioning of all its plants. By 2018, the aim is to reduce the environmental impact of all Volkswagen plants by 25 percent. Specifically, this means 25 percent lower energy and water consumption, waste volumes and emissions at all plants. All Volkswagen plants in Brazil have ISO environmental management certification and are committed to making production as environmentally compatible as possible. Volkswagen do Brasil was the first company in Brazil to launch flex-fuel cars (powered by gasoline and/or ethanol), in March This innovative technology allows the use of sugar-cane alcohol as fuel; all the CO 2 generated by the vehicle is absorbed in the production cycle for the fuel (photosynthesis). Volkswagen do Brasil is operating one hydro-electric power plant since March The power plant has a total output of 22,68 megawatts hour annually and is capable of supplying about 18 percent of the electric power needed by the company. Volkswagen is the first automaker in Brazil to invest in the generation of clean power from renewable sources. The hydro power plant is located in the state of São Paulo, in which Volkswagen do Brasil also operates three of its four plants and one logistic center. To present the initiatives aiming to save natural resources, Volkswagen promotes at its plants the project "Sustainability Path". It shows the innovative and diversified actions of the company for sustainability, going from the productive process and the best practices to preserve natural resources to projects benefiting the society and the environment. Mr. Renato Acciarto; Tel: ; [email protected] Page 3
4 Social Responsibility Created in Brazil in 1979, Volkswagen Foundation is the institution responsible for the management and execution of part of the company's social investment in Brazil, aimed at promoting quality of life for people in vulnerable communities and improving the quality of public education in Brazil. The Foundation's strategy is based on developing work that is articulated in a network, through partnerships between the public and private sectors and organized civil society, so that they may implement projects together to influence public policies that are sustainable in the long term. Volkswagen Foundation develops diverse projects, split between two main areas of investment: education and social development. Investments made by Volkswagen Foundation in the last decade of around BRL 87 million have provided continuing education to around 16,000 public school system educators, benefitting more than 1,300,000 students in more than 380 cities in Brazil. Volkswagen do Brasil has also managed the Popular Water Pump program since 2005, geared towards needy communities in Brazil's semi-arid region. Its aim is to manage manufacture and distribution of manual water pumps to gather water from wells that already exist (up to 100 meters deep), which were made in the past during oil prospecting projects. Since the program started, in 2005, 1001 pumps have been installed, benefitting over 140 thousand people. Also regarding social responsibility, Volkswagen do Brasil takes part on the An Hour for the Future Program, whereby its employees voluntarily take part in a project where they donate one hour of work during the year to investments in social projects. In 2012, the initiative included adhesion of 91% of employees, with money donated going to organizations in São Bernardo do Campo, Taubaté, Curitiba and São Carlos. Mr. Renato Acciarto; Tel: ; [email protected] Page 4
5 More than 60 years of Volkswagen do Brasil a retrospective Entering the Brazilian market As a bustling, emerging economy with huge raw material resources and a dynamically growing population, Brazil, with its low degree of motorization and relatively undeveloped infrastructure was an ideal sales market for Volkswagen at a time when the company was reorienting itself internationally. The bilateral trade agreement between Germany and Brazil concluded on August 17, 1950 paved the way for exports, which started in the same year. The Volkswagen Transporter and Beetle were delivered to Brasmotor of São Paulo, Volkswagen s first main importer, as CKD kits and assembled locally. Establishment of Volkswagen do Brasil As Brazilian industry lacked the capital and know-how to forge ahead with effective nation-wide motorization, foreign manufacturers were to be persuaded to produce vehicles in Brazil by tax concessions and low-cost loans. The favorable political and economic situation and the recognition that Volkswagen could only be successful on the Brazilian market by producing vehicles in the country brought those responsible, headed by CEO Heinrich Nordhoff, to decide in favor of the establishment of an assembly and production company. With the establishment of Volkswagen do Brasil Limitada on March 23, 1953 and the construction of an assembly plant at Ipiranga, a suburb of São Paulo, Volkswagen do Brasil marked the starting point for the internationalization of the German automaker s production system. Internal crisis and new beginning In 1953, a dramatic rise in inflation and a growing balance of payments deficit resulted in unrest and strikes in the São Paulo region. The rapidly deteriorating economic situation and growing political pressure were beyond the control of the Brazilian government. Following the suicide of President Getúlio Dornelles Vargas in August 1954, Brazil fell into a deep political crisis. Volkswagen reacted to the precarious situation by shelving its entire Brazilian project indefinitely. In 1955, Volkswagen made a second attempt by converting Volkswagen do Brasil into a Sociedade Anonima (joint stock corporation) on July 12. The question of a production location, which had been disputed up to that point, was solved by purchasing a site in São Bernardo do Campo. Initially, Transporter production started at the plant, completed at the end of 1956, in September in 1959, this was followed by the Volkswagen Beetle as the second model produced in Brazil. The first Volkswagen Beetle produced in Brazil, marketed under the name of Fusca, rolled off the production line in São Bernardo do Campo in January. Within a short space of time, the Beetle soon became the most popular small car. Because of its achievements in the development of a national automobile industry, Volkswagen do Brasil enjoyed considerable respect among the Brazilian public. Between 1958 and 1961, annual production rose tenfold to 47,340 units and the workforce grew from 2,300 to 8,000 employees. With a growth rate of 67%, the Volkswagen subsidiary was the leading company in the Brazilian automobile industry in Mr. Renato Acciarto; Tel: ; [email protected] Page 5
6 Brazil in the era of military dictatorship In the economic crisis years from 1961 to 1964, Volkswagen do Brasil had to make severe cuts in wages and social benefits. On March 31, 1964, a military putsch took place under General Humberto Castelo. Under the military dictatorship, the country s industrial policy was transformed from import substitution to export promotion. For Volkswagen do Brasil, these economic policies offered the opportunity of producing more vehicles more economically. Nevertheless, Volkswagen distanced itself from the political leadership of the country and attempted to compensate for the reprisals suffered by the population by generous wage policies. Volkswagen paid the highest average wages in the state of São Paulo, subsidized the daily meals and transport of the workforce and enabled its employees and their family members to obtain free-of-charge medical support and legal advice. Under the leadership of Paul Schmidt, who became CEO in 1971, Volkswagen do Brasil developed its first independent model tailored to meet the requirements of the Brazilian market. The city car, launched in 1973 under the name of Brasilia, established itself on the market as a parallel model to the Fusca, becoming the bestselling car in Brazil after the Beetle in the 1970s. Establishment of the Taubaté plant At the Taubaté plant, established in 1976, where models with water-cooled engines where produced, the assembly of the Passat started in 1977, peaking at 525,000 units two years later. Series production of the first methanol-powered Volkswagen, the Sedan 1300, started in November 1979, followed by other models by October The Volkswagen subsidiary was by far the largest exporter among the Brazilian automakers and had almost doubled its export volume within five years. As a result of the oil price crisis in 1980, Brazil was on the precipice of bankruptcy; the leaders of the country were held responsible. The military dictatorship came to an end after 21 years and a new democratic government was elected in The continuing economic crisis caused considerable problems for Volkswagen. The first generation of the Volkswagen Gol was launched in 1981, in a troubled economic environment. Nevertheless, the Gol became the leading model in the small car segment by Beetle production had been discontinued in October 1986 because it was no longer profitable. Joint Venture with Ford and Autolatina The consolidation approach adopted by Volkswagen was part of a strategic reorientation of its South American business with a view to reducing production costs and earning satisfactory profits. These objectives were to be achieved by means of a joint venture with the Ford Motor Company. Under a contract signed on May 27, 1987, the Autolatina joint-venture was established and started business on July 1 in the same year. The two partners continued to operate with their own independent branded and identities with separate sales and service based on independent sales organizations and dealership networks. In 1987, Autolatina started exports to North America from Brazil and made a very promising start on this future-oriented market, delivering almost 74,000 units of the Fox model. In 1988, demand for automobiles rose, allowing Autolatina to expand production in Brazil; Volkswagen sales grew by about 46%. In 1989, Autolatina succeeded in significantly boosting sales and profit despite continuing inflation; as a result, the joint venture was able to pay its first dividend.. Mr. Renato Acciarto; Tel: ; [email protected] Page 6
7 Gulf crisis and re-introduction of the Beetle As a result of the Gulf crisis, from 1991 onwards, the annual inflation rate exploded to 459 percent. The imminent crisis in the automobile industry was avoided by an agreement reached between the Economics Ministry, the automobile industry and the trade unions. The reduction in vehicle prices was compensated for by the tax reductions which had been negotiated. The Popular Car program launched in the spring of 1993 to promote the production of small and traditional vehicles also allowed the re-introduction of Beetle production on August 23. Inflation was reduced to 5 percent per month by the newly introduced currency, the Real. Capacities at production plants where almost fully occupied by rising demand and the government therefore opened the Brazilian market to vehicle imports. Volkswagen Group Latin America Following a phase of cooperation which had been both important and necessary, Volkswagen and Ford parted company in April Volkswagen do Brasil compensated for the resulting lack of production capacity by expanding the Taubaté and Anchieta plants as well as by constructing an engine plant at São Carlos. In the first year after the winding up of Autolatina, Volkswagen do Brasil achieved record results by selling about 587,000 vehicles. As a result of the opening of the Brazilian market, competition among automakers increased. Exports were buoyed by the sales company Volkswagen Group Latin America, Inc. established in Miami in January growing exports at least partially compensated for the decline in domestic demand was a relatively successful year, with sales growing to 473,000 vehicles. Volkswagen do Brasil introduced a large number of new models including the new Passat, the Gol Power, the Parati Tour and the new basic Golf model. Record sales and financial crisis In 2004, impetus was provided by the new Fox and the trucks; as a result, Volkswagen do Brasil reported above-average growth in sales volumes by 14.9 percent and was also able to significantly increase sales revenues. In 2008, Volkswagen do Brasil reported a new sales record, with an increase of 9.7 percent to 637,480 vehicles. In the financial crisis which started in 2009, Brazil proved to be a stabilizing factor. Thanks to a sales promotion program of the Brazilian government, Volkswagen do Brail reached sales of 727,790 cars and light commercial vehicles in Brazil. This long period of sustained growth resulted in annual production of 828,400 vehicles in In 2012, the company even outperformed this record, reaching 852,100.vehicles. In 2013, there was a dip in production, which fell to 761,200 vehicles. Conclusion With its orientation based on a strategy of sustainability including appropriate powertrains, the implementation of the Think Blue. Factory. concept and the construction of hydropower plants, Volkswagen do Brasil is meeting the requirements of the Volkswagen Group and Brazilian society. Volkswagen has mastered all the special challenges and problems of the Brazilian automobile market and has been successful for many years. Vehicles such as the Beetle and the Gol have been landmarks in the history of the automobile industry in Brazil. For 27 years, the Gol has been the undisputed leader in the Brazilian small car segment. With advanced production facilities and a highly qualified workforce, Volkswagen do Brasil is well-positioned for competition. All these factors allow the company to approach the future with optimism. Mr. Renato Acciarto; Tel: ; [email protected] Page 7
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