Automation Power Factor Correction. Motors Automation Energy Transmission & Distribution Coatings
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- Mark McDowell
- 9 years ago
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1 Automation Power Factor Correction Motors Automation Energy Transmission & Distribution Coatings
2 2 Power Factor Correction
3 R R R R R R R Index Products Series 1) Technical characteristics Power voltage Connection type Standards Certifications 2)3) Pages A (V) - IEC /2 UL 810 US UCW series Single phase Capacitive units B (V) - IEC /2 UL 810 US 06 C (V) - IEC /2 UL 810 US D (V) (Delta) IEC /2 UL 810 US UCWT series Three phase Capacitive units E (V) (Delta) IEC /2 UL 810 US 09 4)5) F (V) (Delta) IEC /2 UL 810 US MCW series Three phase Capacitor module (V) (Delta) IEC /2 UL 810 US 12 Accessories for capacitors CWMC Contators for switching of capacitors - Up to 77 Up to 690 (V) - IEC UL Introduction to factor correction 31 Notes: 1) For easier identification, the capacitors are sorted according to their mechanical and electrical characteristics (see page 6 to 11). 2) For additional information, contact WEG. 3) IRAM Certification available for capacitors of the following voltage/frequency: 230 V / 50 Hz, 400 V / 50 Hz, 440 V / 50 Hz e 480 V / 50 Hz. 4) in progress to capacitors 136 x 290 mm. R 5) in progress to capacitors 116 x 290 mm and 136 x 290 mm. US Power Factor Correction 3
4 Capacitors: The Technology Within WEG has played an important role in the electric industry raising the quality and process bar to the highest level since it began the production of the most elementary switch and control gear devices for electric motors. As a result, WEG presents its series of Capacitors for Power Factor Correction, which are assembled according to national and international standards such as NBR IEC parts 1 and 2, EN IEC parts 1 and 2 and UL 810. WEG s production chain also includes the ISO 9001 and certifications. During their useful life, the capacitors may be subjected to certain utilization conditions, such as electrical and thermal overloads (voltage surges, short circuits, harmonics, excessive switching, high ambient temperature), which can damage them prematurely. Due to the utilization conditions mentioned above, WEG capacitors are assembled with a high performance and low loss self-healing polypropylene dielectric film providing two important characteristics: Low Watt losses: dielectric losses smaller than 0.2 W / kvar Self-healing properties: in application conditions that cause a short circuit fault in the dielectric, the self-healing effect quickly reestablishes its electric properties As shown in the picture below, obtained through microscopic magnification, when there is a fault in the dielectric, the metallic layer above the polypropylene film vaporizes around the rupture point isolating the short circuit. This happens because at the moment of short circuit, the metal layer around the fault is subjected to high temperatures. This is the self-healing effect. Polypropylene Film After Self-Healing Effect Area where self-healing occurred (metal vaporization) Self-healing polypropylene film conductive layer Rupture of dielectric area Rupture of dielectric area (magnified 1,000 times) Isolated area, which increases distance between rupture area and conductive layer 4 Power Factor Correction
5 The reduction of the capacitance after the self-healing is so small that it can only be verified with precise measurements and the capacitor remains operating normally after each self-healing. The cumulative effect of the self-healing will result in the increase of its internal pressure up to the point of the end of its life. To avoid possible damage to the electric installation caused by over-pressure in the capacitor, the polypropylene WEG capacitors are specially designed for factor correction and have a safety system against internal over-pressures. This safety system has the function of interrupting the electric on the capacit and when the internal pressure is too high. The actuation of this system normally occurs in the end of the life of the capacitor or in cases of overload conditions. R US WEG capacitors are certified in UL - Underwriters Laboratories INC. in the highest level of short-circuit, according UL 810, ensuring safety, reliability and robustness. WEG Safety System The internal over-pressure caused by the cumulative of self-healing effect of the polypropylene film will create a force on the internal walls of the capacitor. This force will act on the expandable grooves (capacitive units with plastic closing top) or on the metallic cover resulting in the breaking of the mechanical fuse and, consequently, disconnecting the capacitor from the source. This mechanism provides total protection against over-pressure. WEG Safety System in Plastic Covers WEG Safety System in Metallic Covers Max. 20 mm Detail A Detail B Breaking area (connected) Breaking area (disconected) Breaking area (connected) Breaking area (disconnected) Detail A Detail B Expansion of cover Expandable groove (normal) Expandable groove (expanded) Normal Expanded Normal Expanded The aluminum enclosures used on WEG capacitors are made from a specific aluminum alloy assuring greater durability, better thermal dissipation and a perfect actuation of the safety system against over-pressure. To protect the capacitive element from the influence of the external environment (humidity and other impurities), as well as assuring proper heat dissipation and a longer useful life to WEG capacitors, the capacitive element is mounted on the aluminum enclosure and filled with a special non-poisonous oil. WEG capacitors are PCB free. Power Factor Correction 5
6 A Series Single Phase Capacitive Units - UCW Power Voltage (V) Electrical Connection Fast-on connection terminals for connection of cables and discharge resistors Double fast-on allowing the connection of cables separately from discharge resistors Grounding is assured by connection of capacitive unit fixing bolt with assembly plate Mounting >20 mm Horizontal mounting Vertical mounting M8 bolt fixing (nut and washer not included in UCW) 1) >20 mm Dimensional (mm) and Protection Degree Ø Diameter (Ø) Height (H) Protection degree Size code IP00 G IP00 G6 16 H 13.5 Note: 1) The grounding cable must be connected directly to the capacitor fixing screw or the capacitor must be fixed on a grounded base. M8 6 Power Factor Correction
7 B Series Single Phase Capacitive Units - UCW Power Voltage (V) Power Voltage (V) Electrical Connection M3 Flat/Philips screw terminals for connection of cables Fast-on connection terminals for discharge resistor connection Allows connection of cables separately from discharge resistors Grounding is assured by connection of capacitive unit fixing bolt with assembly plate Mounting >20 mm Horizontal mounting Vertical mounting >20 mm Dimensional (mm) and Protection Degree M12 bolt fixing (nut and washer not included in UCW) 1) Ø Diameter (Ø) Height (H) Protection degree Size code IP00 J IP00 J IP00 J IP00 J IP00 L IP00 L IP00 L IP00 L IP00 M10 16 H 13.5 M12 Note: 1) The grounding cable must be connected directly to the capacitor fixing screw or the capacitor must be fixed on a grounded base. Power Factor Correction 7
8 C Series Single Phase Capacitive Units - UCW Power Voltage (V) Power Voltage (V) Electrical Connection Box type terminals for connection of cables Fast-on connection terminals for discharge resistor connection (discharge resistor included) Allows the connection of cables separately from discharge resistors Grounding is assured by connection of capacitive unit fixing bolt with assembly plate Mounting >20 mm Vertical mounting M12 bolt fixing (nut and washer included) 1) >20 mm Dimensional (mm) and Protection Degree Diameter (Ø) Height (H) Protection degree Size code IP20 N14 Ø 45 H 16 M12 Note: 1) The grounding cable must be connected directly to the capacitor fixing screw or the capacitor must be fixed on a grounded base. 8 Power Factor Correction
9 D Series Three Phase Capacitive Units - UCWT Power Voltage (V) Power Voltage (V) Electrical Connections Provided with IP50 protection cover M3 Flat/Philips screw terminals for connection of cables Internal discharge resistor in capacitive cell Grounding is assured by connection of capacitive unit fixing bolt with assembly plate Mounting >20 mm Horizontal mounting Vertical mounting M12 bolt fixing (nut and washer included) 1) >20 mm Dimensional (mm) and Protection Degree Diameter (Ø) Height (H) Protection degree Size code IP50 L IP50 L16 Ø H M12 16 Note: 1) The grounding cable must be connected directly to the capacitor fixing screw or the capacitor must be fixed on a grounded base. Power Factor Correction 9
10 E Series Three Phase Capacitive Units - UCWT Power Voltage (V) Power Voltage (V) Electrical Connections g Box type terminals for connection of cables g Fast-on connection terminals for discharge resistor connection g Allows connection of cables separately from discharge resistors g Grounding is assured by connection of capacitive unit fixing bolt with assembly plate Mounting >20 mm Vertical mounting M12 bolt fixing (nut and washer included) 1) >20 mm Ø 45 Dimensional (mm) and Protection Degree Diameter (Ø) Height (H) Protection degree Size code IP20 N IP20 N22 H 16 Note: 1) The grounding cable must be connected directly to the capacitor fixing screw or the capacitor must be fixed on a grounded base. M12 10 Power Factor Correction
11 F Series Three Phase Capacitive Units - UCWT Power Voltage (V) Power Voltage (V) Electrical Connections g Flexible installation and connection g Box type terminals for connection of cables g Fast-on connection terminals for discharge resistor connection g Allows connection of cables separately from discharge resistors g Grounding is assured by connection of capacitive unit fixing bolt with assembly plate Power voltage (V) Power voltage (V) Power voltage (V) Power voltage (V) Mounting >20 mm Vertical mounting M12 bolt fixing (nut and washer included) 1) >20 mm Ø Dimensional (mm) and Protection Degree Diameter (Ø) Height (H) Protection degree Size code IP20 Q IP20 S IP20 S IP20 U28 45 H 16 Note: 1) The grounding cable must be connected directly to the capacitor fixing screw or the capacitor must be fixed on a grounded base. M12 Power Factor Correction 11
12 Three Phase Capacitive Module - MCW Power Voltage (V) Power Voltage (V) Module Connection in Parallel Voltage up to 240 V: It is possible to connect up to 3 MCW modules in parallel using connection BI-MCW bars. For voltages from 208 V to 240 V, it is possible to compensate up to 30 kvar. Voltage equal or higher than 380 V: It is possible to connect up to 4 MCW modules in parallel using BI-MCW bars. For voltages from 380 V to 535 V, it is possible to compensate up to 60 kvar. Mounting 360 o Module vertical mounting Module horizontal mounting Dimensional (mm) and Protection Degree H Number of modules Dimensions (L x W x H) Protection degree x 78 x 257 IP x 156 x 257 IP x 234 x 257 IP x 312 x 257 IP40 L W 12 Power Factor Correction
13 Single Phase Capacitive Units - UCW Power Voltage (V) Power Voltage (V) voltage (V) Hz 60 Hz In (A) 4) In (A) 4) Capacitance (uf) Single phase capacitors - UCW 1) Series 2) Reference Dimensions Ø x H (mm) Discharge resistor 3) B UCW0.83V25 J4 53 x 85 Not Included 270kΩ/3W B UCW0.83V25 L6 60 x 105 Not Included 270kΩ/3W B UCW1.67V25 L6 60 x 105 Not Included 150kΩ/3W B UCW2.5V25 L10 60 x 156 Not Included 82kΩ/3W B UCW3.33V25 L10 60 x 156 Not Included 56kΩ/3W C UCW5V25 N14 75 x 205 Included 41kΩ/6W C UCW6.67V25 N14 75 x 205 Included 28kΩ/6W B UCW0.83V25 J4 53 x 85 Not Included 270kΩ/3W B UCW0.83V25 L6 60 x 105 Not Included 270kΩ/3W B UCW1.67V25 L6 60 x 105 Not Included 150kΩ/3W B UCW2.5V25 L10 60 x 156 Not Included 82kΩ/3W B UCW3.33V25 L10 60 x 156 Not Included 56kΩ/3W C UCW5V25 N14 75 x 205 Included 41kΩ/6W C UCW6.67V25 N14 75 x 205 Included 28kΩ/6W B UCW0.83V34 L6 60 x 105 Not Included 180kΩ/3W B UCW1.67V34 L8 60 x 141 Not Included 120kΩ/3W B UCW2.5V34 L10 60 x 156 Not Included 56kΩ/3W B UCW3.33V34 L10 60 x 156 Not Included 56kΩ/3W C UCW5V34 N14 75 x 205 Included 28kΩ/6W B UCW0.83V29 L6 60 x 105 Not Included 270kΩ/3W B UCW1.67V29 L6 60 x 105 Not Included 150kΩ/3W B UCW2.5V29 L8 60 x 141 Not Included 82kΩ/3W B UCW3.33V29 L10 60 x 156 Not Included 82kΩ/3W C UCW5V29 N14 75 x 205 Included 60kΩ/6W A UCW0.83V40 G4 40 x 85 Not Included 560kΩ/3W B UCW0.83V40 J2 53 x 68 Not Included 560kΩ/3W B UCW1.67V40 J4 53 x 85 Not Included 390kΩ/3W B UCW2.5V40 J6 53 x 105 Not Included 270kΩ/3W B UCW3.33V40 J8 53 x 141 Not Included 150kΩ/3W B UCW5V40 L10 60 x 156 Not Included 120kΩ/3W B UCW6.67V40 M10 70 x 156 Not Included 82kΩ/3W C UCW7.5V40 N14 75 x 205 Included 75kΩ/6W C UCW8.33V40 N14 75 x 205 Included 60kΩ/6W C UCW9.17V40 N14 75 x 205 Included 60kΩ/6W C UCW10V40 N14 75 x 205 Included 60kΩ/6W Code Weight (kg) Notes: 1) For other voltages, please contact WEG. 2) Nuts and washers provided as standard for C series capacitors only. For A and B series - sold separately. 3) Discharge resistors sized so the voltage on the terminals of the capacitor is 1/10 of the rated voltage in 30s. 4) Calculated for single-phase systems. Power Factor Correction 13
14 Single Phase Capacitive Units - UCW Power Voltage (V) Power Voltage (V) voltage (V) Hz 60 Hz In (A) 4) In (A) 4) Capacitance (uf) Single phase capacitors - UCW 1) Series 2) Reference Dimensions Ø x H (mm) Discharge resistor 3) A UCW0.83V44 G6 40 x 105 Not Included 560kΩ/3W B UCW0.83V44 J2 53 x 68 Not Included 560kΩ/3W B UCW0.83V44 L4 60 x 85 Not Included 560kΩ/3W B UCW1.67V44 J6 53 x 105 Not Included 270kΩ/3W B UCW1.67V44 L4 60 x 85 Not Included 270kΩ/3W B UCW2.5V44 J8 53 x 141 Not Included 180kΩ/3W B UCW2.5V44 L6 60 x 105 Not Included 180kΩ/3W B UCW3.33V44 L8 60 x 141 Not Included 150kΩ/3W B UCW5V44 L10 60 x 156 Not Included 120kΩ/3W B UCW6.67V44 M10 70 x 156 Not Included 82kΩ/3W C UCW7.5V44 N14 75 x 205 Included 75kΩ/6W C UCW8.33V44 N14 75 x 205 Included 60kΩ/6W C UCW9.17V44 N14 75 x 205 Included 60kΩ/6W A UCW0.83V49 G4 40 x 85 Not Included 1MΩ/3W B UCW0.83V49 J2 53 x 68 Not Included 1MΩ/3W B UCW0.83V48 L4 60 x 85 Not Included 560kΩ/3W B UCW1.67V49 J4 53 x 85 Not Included 560kΩ/3W B UCW1.67V48 L4 60 x 85 Not Included 390kΩ/3W B UCW2.5V49 J6 53 x 105 Not Included 390kΩ/3W B UCW2.5V48 L6 60 x 105 Not Included 270kΩ/3W B UCW3.33V49 J8 53 x 141 Not Included 270kΩ/3W B UCW3.33V48 L8 60 x 141 Not Included 180kΩ/3W B UCW5V49 L10 60 x 156 Not Included 150kΩ/3W B UCW5V48 L10 60 x 156 Not Included 120kΩ/3W B UCW6.67V49 M10 70 x 156 Not Included 120kΩ/3W C UCW7.5V49 N14 75 x 205 Included 75kΩ/6W C UCW8.33V49 N14 75 x 205 Included 75kΩ/6W C UCW9.17V49 N14 75 x 205 Included 75kΩ/6W C UCW10V49 N14 75 x 205 Included 75kΩ/6W Code Weight (kg) Notes: 1) For other voltages, please contact WEG. 2) Nuts and washers provided as standard for C series capacitors only. For A and B series - sold separately. 3) Discharge resistors sized so the voltage on the terminals of the capacitor is 1/10 of the rated voltage in 30s. 4) Calculated for single-phase systems. 14 Power Factor Correction
15 Single Phase Capacitive Units - UCW Power Voltage (V) Power Voltage (V) voltage (V) Hz 60 Hz In (A) 4) In (A) 4) Capacitance (uf) Single phase capacitors - UCW 1) Series 2) Reference Dimensions Ø x H (mm) Discharge resistor 3) A UCW0.83V49 G4 40 x 85 Not Included 1MΩ/3W B UCW0.83V49 J2 53 x 68 Not Included 1MΩ/3W B UCW0.83V48 L4 60 x 85 Not Included 560kΩ/3W B UCW1.67V49 J4 53 x 85 Not Included 560kΩ/3W B UCW1.67V48 L4 60 x 85 Not Included 390kΩ/3W B UCW2.5V49 J6 53 x 105 Not Included 390kΩ/3W B UCW2.5V48 L6 60 x 105 Not Included 270kΩ/3W B UCW3.33V49 J8 53 x 141 Not Included 270kΩ/3W B UCW3.33V48 L8 60 x 141 Not Included 180kΩ/3W B UCW5V49 L10 60 x 156 Not Included 150kΩ/3W B UCW5V48 L10 60 x 156 Not Included 120kΩ/3W B UCW6.67V49 M10 70 x 156 Not Included 120kΩ/3W C UCW7.5V49 N14 75 x 205 Included 75kΩ/6W C UCW8.33V49 N14 75 x 205 Included 75kΩ/6W C UCW9.17V49 N14 75 x 205 Included 75kΩ/6W C UCW10V49 N14 75 x 205 Included 75kΩ/6W A UCW0.83V53 G4 40 x 85 Not Included 1MΩ/3W B UCW0.83V53 J2 53 x 68 Not Included 1MΩ/3W B UCW0.83V52 L6 60 x 105 Not Included 560kΩ/3W B UCW1.67V53 J6 53 x 105 Not Included 560kΩ/3W B UCW1.67V52 L6 60 x 105 Not Included 390kΩ/3W B UCW2.5V53 J6 53 x 105 Not Included 390kΩ/3W B UCW2.5V52 L6 60 x 105 Not Included 270kΩ/3W B UCW3.33V53 J8 53 x 141 Not Included 270kΩ/3W B UCW3.33V52 L8 60 x 141 Not Included 180kΩ/3W B UCW5V53 L10 60 x 156 Not Included 180kΩ/3W B UCW5V52 L10 60 x 156 Not Included 150kΩ/3W B UCW6.67V53 M10 70 x 156 Not Included 150kΩ/3W C UCW7.5V53 N14 75 x 205 Included 135kΩ/6W C UCW8.33V53 N14 75 x 205 Included 75kΩ/6W C UCW9.17V53 N14 75 x 205 Included 75kΩ/6W C UCW10V53 N14 75 x 205 Included 75kΩ/6W B UCW0.83V57 L6 60 x 105 Not Included 1MΩ/3W B UCW1.67V57 L6 60 x 105 Not Included 560kΩ/3W B UCW2.5V57 L6 60 x 105 Not Included 390kΩ/3W B UCW3.33V57 L6 60 x 105 Not Included 270kΩ/3W B UCW5V57 L10 60 x 156 Not Included 180kΩ/3W C UCW6.67V57 N14 75 x 205 Included 135kΩ/6W C UCW7.5V57 N14 75 x 205 Included 135kΩ/6W C UCW8.33V57 N14 75 x 205 Included 135kΩ/6W C UCW9.17V57 N14 75 x 205 Included 135kΩ/6W C UCW10V57 N14 75 x 205 Included 75kΩ/6W Code Weight (kg) Notes: 1) For other voltages, please contact WEG. 2) Nuts and washers provided as standard for C series capacitors only. For A and B series - sold separately. 3) Discharge resistors sized so the voltage on the terminals of the capacitor is 1/10 of the rated voltage in 30s. 4) Calculated for single-phase systems. Power Factor Correction 15
16 Three Phase Capacitive Units - UCWT Power Voltage (V) Power Voltage (V) voltage 1) (V) Hz 60 Hz In (A) In (A) Three phase capacitors - UCWT 1)2) Capacitance (uf) Series 3) Reference Dimensions Ø x H (mm) Discharge resistor 2) x 3 D UCWT0.5V25 L10 60 x 156 Internal resistor x 3 D UCWT0.75V25 L10 60 x 156 Internal resistor x 3 D UCWT1V25 L10 60 x 156 Internal resistor x 3 D UCWT1.5V25 L10 60 x 156 Internal resistor x 3 D UCWT2V25 L10 60 x 156 Internal resistor x 3 D UCWT2.5V25 L16 60 x 211 Internal resistor x 3 D UCWT3V25 L16 60 x 211 Internal resistor x 3 E UCWT5V25 N20 75 x x 120kΩ/3W x 3 E UCWT7.5V25 N22 75 x x 56kΩ/3W x 3 E UCWT10V25 N22 75 x x 56kΩ/3W x 3 F UCWT10V25 Q x x 56kΩ/3W x 3 F UCWT12.5V25 Q x x 56kΩ/3W x 3 F UCWT15V25 S x x 39kΩ/3W x 3 F UCWT17.5V25 S x x 27kΩ/5W x 3 F UCWT20V25 S x x 27kΩ/5W x 3 F UCWT25V25 U x x 82kΩ/3W x 3 F UCWT30V25 U x x 82kΩ/3W x 3 D UCWT0.5V25 L10 60 x 156 Internal resistor x 3 D UCWT0.75V25 L10 60 x 156 Internal resistor x 3 D UCWT1V25 L10 60 x 156 Internal resistor x 3 D UCWT1.5V25 L10 60 x 156 Internal resistor x 3 D UCWT2V25 L10 60 x 156 Internal resistor x 3 D UCWT2.5V25 L16 60 x 211 Internal resistor x 3 D UCWT3V25 L16 60 x 211 Internal resistor x 3 E UCWT5V25 N20 75 x x 120kΩ/3W x 3 E UCWT7.5V25 N22 75 x x 56kΩ/3W x 3 E UCWT10V25 N22 75 x x 56kΩ/3W x 3 F UCWT10V25 Q x x 56kΩ/3W x 3 F UCWT12.5V25 Q x x 56kΩ/3W x 3 F UCWT15V25 S x x 39kΩ/3W x 3 F UCWT17.5V25 S x x 27kΩ/5W x 3 F UCWT20V25 S x x 27kΩ/5W x 3 F UCWT25V25 U x x 82kΩ/3W x 3 F UCWT30V25 U x x 82kΩ/3W Code Weight (kg) Notes: 1) For other voltages, please contact WEG. 2) Discharge resistors sized so that the voltage at the terminals of the capacitor is 1/10 of the rated voltage in 30s. For s higher than , 230, 240 V and , 400, 440, 480 and 535 V the discharge resistor is dimensioned so that the voltage at the capacitor terminals becomes 1/10 of the rated voltage in 120s. 3) The D series capacitors are provided with internal resistors in capacitive cell. The E and F series capacitors are provided with external resistors in the capacitive cell. 16 Power Factor Correction
17 Three Phase Capacitive Units - UCWT Power Voltage (V) Power Voltage (V) voltage 1) (V) Hz 60 Hz In (A) In (A) Three phase capacitors - UCWT 1)2) Capacitance (uf) Series 3) Reference Dimensions Ø x H (mm) Discharge resistor 2) x 3 D UCWT0.5V34 L10 60 x 156 Internal resistor x 3 D UCWT0.75V34 L10 60 x 156 Internal resistor x 3 D UCWT1V34 L10 60 x 156 Internal resistor x 3 D UCWT1.5V34 L10 60 x 156 Internal resistor x 3 D UCWT2V34 L10 60 x 156 Internal resistor x 3 D UCWT2.5V34 L16 60 x 211 Internal resistor x 3 D UCWT3V34 L16 60 x 211 Internal resistor x 3 E UCWT5V34 N20 75 x x 82kΩ/3W x 3 E UCWT7.5V34 N22 75 x x 56kΩ/3W x 3 F UCWT10V34 Q x x 56kΩ/3W x 3 F UCWT12.5V34 Q x x 39kΩ/3W x 3 F UCWT15V34 S x x 39kΩ/3W x 3 F UCWT17.5V34 S x x 27kΩ/5W x 3 F UCWT20V34 S x x 27kΩ/5W x 3 D UCWT0.5V29 L10 60 x 156 Internal resistor x 3 D UCWT0.75V29 L10 60 x 156 Internal resistor x 3 D UCWT1V29 L10 60 x 156 Internal resistor x 3 D UCWT1.5V29 L10 60 x 156 Internal resistor x 3 D UCWT2V29 L10 60 x 156 Internal resistor x 3 D UCWT2.5V29 L16 60 x 211 Internal resistor x 3 D UCWT3V29 L16 60 x 211 Internal resistor x 3 E UCWT5V29 N20 75 x x 120kΩ/3W x 3 E UCWT7.5V29 N22 75 x x 82kΩ/3W x 3 E UCWT10V29 N22 75 x x 56kΩ/3W x 3 F UCWT10V29 Q x x 56kΩ/3W x 3 F UCWT12.5V29 Q x x 56kΩ/3W x 3 F UCWT15V29 S x x 39kΩ/3W x 3 F UCWT17.5V29 S x x 27kΩ/5W x 3 F UCWT20V29 S x x 27kΩ/5W Code Weight (kg) Notes: 1) For other voltages, please contact WEG. 2) Discharge resistors sized so that the voltage at the terminals of the capacitor is 1/10 of the rated voltage in 30s. For s higher than , 230, 240 V and , 400, 440, 480 and 535 V the discharge resistor is dimensioned so that the voltage at the capacitor terminals becomes 1/10 of the rated voltage in 120s. 3) The D series capacitors are provided with internal resistors in capacitive cell. The E and F series capacitors are provided with external resistors in the capacitive cell. Power Factor Correction 17
18 Three Phase Capacitive Units - UCWT Power Voltage (V) Power Voltage (V) voltage 1) (V) Hz 60 Hz In (A) In (A) Three phase capacitors - UCWT 1)2) Capacitance (uf) Series 3) Reference Dimensions Ø x H (mm) Discharge resistor 2) x 3 D UCWT0.5V40 L10 60 x 156 Internal resistor x 3 D UCWT0.75V40 L10 60 x 156 Internal resistor x 3 D UCWT1V40 L10 60 x 156 Internal resistor x 3 D UCWT1.5V40 L10 60 x 156 Internal resistor x 3 D UCWT2V40 L10 60 x 156 Internal resistor x 3 D UCWT2.5V40 L10 60 x 156 Internal resistor x 3 D UCWT3V40 L10 60 x 156 Internal resistor x 3 D UCWT5V40 L16 60 x 211 Internal resistor x 3 E UCWT7.5V40 N20 75 x x 180kΩ/3W x 3 E UCWT10V40 N20 75 x x 150kΩ/3W x 3 E UCWT12.5V40 N22 75 x x 120kΩ/3W x 3 E UCWT15V40 N22 75 x x 120kΩ/3W x 3 F UCWT15V40 Q x x 120kΩ/3W x 3 F UCWT17.5V40 Q x x 82kΩ/3W x 3 F UCWT20V40 Q x x 82kΩ/3W x 3 F UCWT22.5V40 S x x 82kΩ/3W x 3 F UCWT25V40 S x x 82kΩ/3W x 3 F UCWT30V40 S x x 56kΩ/5W x 3 F UCWT35V40 S x x 56kΩ/5W x 3 F UCWT40V40 U x x 180kΩ/3W x 3 F UCWT45V40 U x x 150kΩ/3W x 3 F UCWT50V40 U x x 120kΩ/3W x 3 D UCWT0.5V44 L10 60 x 156 Internal resistor x 3 D UCWT0.75V44 L10 60 x 156 Internal resistor x 3 D UCWT1V44 L10 60 x 156 Internal resistor x 3 D UCWT1.5V44 L10 60 x 156 Internal resistor x 3 D UCWT2V44 L10 60 x 156 Internal resistor x 3 D UCWT2.5V44 L10 60 x 156 Internal resistor x 3 D UCWT3V44 L10 60 x 156 Internal resistor x 3 D UCWT5V44 L16 60 x 211 Internal resistor x 3 E UCWT7.5V44 N20 75 x x 180kΩ/3W x 3 E UCWT10V44 N20 75 x x 150kΩ/3W x 3 E UCWT12.5V44 N22 75 x x 120kΩ/3W x 3 E UCWT15V44 N22 75 x x 82kΩ/3W x 3 F UCWT15V44 Q x x 120kΩ/3W x 3 F UCWT17.5V44 Q x x 82kΩ/3W x 3 F UCWT20V44 Q x x 82kΩ/3W x 3 F UCWT22.5V44 S x x 82kΩ/3W x 3 F UCWT25V44 S x x 82kΩ/3W x 3 F UCWT30V44 S x x 56kΩ/5W x 3 F UCWT35V44 S x x 56kΩ/5W x 3 F UCWT40V44 U x x 150kΩ/3W x 3 F UCWT45V44 U x x 150kΩ/3W Code Weight (kg) Notes: 1) For other voltages, please contact WEG. 2) Discharge resistors sized so that the voltage at the terminals of the capacitor is 1/10 of the rated voltage in 30s. For s higher than , 230, 240 V and , 400, 440, 480 and 535 V the discharge resistor is dimensioned so that the voltage at the capacitor terminals becomes 1/10 of the rated voltage in 120s. 3) The D series capacitors are provided with internal resistors in capacitive cell. The E and F series capacitors are provided with external resistors in the capacitive cell. 18 Power Factor Correction
19 Three Phase Capacitive Units - UCWT Power Voltage (V) Power Voltage (V) voltage 1) (V) Hz 60 Hz In (A) In (A) Three phase capacitors - UCWT 1)2) Capacitance (uf) Series 3) Reference Dimensions Ø x H (mm) Discharge resistor 2) x 3 D UCWT0.5V49 L10 60 x 156 Internal resistor x 3 D UCWT0.5V48 L10 60 x 156 Internal resistor x 3 D UCWT0.75V49 L10 60 x 156 Internal resistor x 3 D UCWT0.75V48 L10 60 x 156 Internal resistor x 3 D UCWT1V49 L10 60 x 156 Internal resistor x 3 D UCWT1V48 L10 60 x 156 Internal resistor x 3 D UCWT1.5V49 L10 60 x 156 Internal resistor x 3 D UCWT1.5V48 L10 60 x 156 Internal resistor x 3 D UCWT2V49 L10 60 x 156 Internal resistor x 3 D UCWT2V48 L10 60 x 156 Internal resistor x 3 D UCWT2.5V49 L10 60 x 156 Internal resistor x 3 D UCWT3V49 L10 60 x 156 Internal resistor x 3 D UCWT3V48 L16 60 x 211 Internal resistor x 3 D UCWT5V49 L16 60 x 211 Internal resistor x 3 D UCWT5V48 L16 60 x 211 Internal resistor x 3 E UCWT7.5V49 N20 75 x x 270kΩ/3W x 3 E UCWT7.5V48 N20 75 x x 270kΩ/3W x 3 E UCWT10V49 N20 75 x x 180kΩ/3W x 3 E UCWT10V48 N22 75 x x 180kΩ/3W x 3 E UCWT12.5V49 N22 75 x x 180kΩ/3W x 3 E UCWT12.5V48 N22 75 x x 120kΩ/3W x 3 E UCWT15V49 N22 75 x x 150kΩ/3W x 3 F UCWT15V49 Q x x 150kΩ/3W x 3 F UCWT17.5V49 Q x x 150kΩ/3W x 3 F UCWT15V48 Q x x 150kΩ/3W x 3 F UCWT20V49 Q x x 120kΩ/3W x 3 F UCWT17.5V48 Q x x 120kΩ/3W x 3 F UCWT22.5V49 S x x 120kΩ/3W x 3 F UCWT20V48 S x x 120kΩ/3W x 3 F UCWT25V49 S x x 120kΩ/3W x 3 F UCWT22.5V48 S x x 82kΩ/3W x 3 F UCWT25V48 S x x 82kΩ/3W x 3 F UCWT30V49 S x x 56kΩ/5W x 3 F UCWT35V49 S x x 56kΩ/5W x 3 F UCWT40V49 U x x 180kΩ/3W x 3 F UCWT45V49 U x x 180kΩ/3W x 3 F UCWT50V49 U x x 180kΩ/3W Code Weight (kg) Notes: 1) For other voltages, please contact WEG. 2) Discharge resistors sized so that the voltage at the terminals of the capacitor is 1/10 of the rated voltage in 30s. For s higher than , 230, 240 V and , 400, 440, 480 and 535 V the discharge resistor is dimensioned so that the voltage at the capacitor terminals becomes 1/10 of the rated voltage in 120s. 3) The D series capacitors are provided with internal resistors in capacitive cell. The E and F series capacitors are provided with external resistors in the capacitive cell. Power Factor Correction 19
20 Three Phase Capacitive Units - UCWT Power Voltage (V) Power Voltage (V) voltage 1) (V) Hz 60 Hz In (A) In (A) Three phase capacitors - UCWT 1)2) Capacitance (uf) Series 3) Reference Dimensions Ø x H (mm) Discharge resistor 2) x 3 D UCWT0.5V49 L10 60 x 156 Internal resistor x 3 D UCWT0.5V48 L10 60 x 156 Internal resistor x 3 D UCWT0.75V49 L10 60 x 156 Internal resistor x 3 D UCWT0.75V48 L10 60 x 156 Internal resistor x 3 D UCWT1V49 L10 60 x 156 Internal resistor x 3 D UCWT1V48 L10 60 x 156 Internal resistor x 3 D UCWT1.5V49 L10 60 x 156 Internal resistor x 3 D UCWT1.5V48 L10 60 x 156 Internal resistor x 3 D UCWT2V49 L10 60 x 156 Internal resistor x 3 D UCWT2V48 L10 60 x 156 Internal resistor x 3 D UCWT2.5V49 L10 60 x 156 Internal resistor x 3 D UCWT3V49 L10 60 x 156 Internal resistor x 3 D UCWT3V48 L16 60 x 211 Internal resistor x 3 D UCWT5V49 L16 60 x 211 Internal resistor x 3 D UCWT5V48 L16 60 x 211 Internal resistor x 3 E UCWT7.5V49 N20 75 x x 270kΩ/3W x 3 E UCWT7.5V48 N20 75 x x 270kΩ/3W x 3 E UCWT10V49 N20 75 x x 180kΩ/3W x 3 E UCWT10V48 N22 75 x x 180kΩ/3W x 3 E UCWT12.5V49 N22 75 x x 180kΩ/3W x 3 E UCWT12.5V48 N22 75 x x 120kΩ/3W x 3 E UCWT15V49 N22 75 x x 150kΩ/3W x 3 F UCWT15V49 Q x x 150kΩ/3W x 3 F UCWT17.5V49 Q x x 150kΩ/3W x 3 F UCWT15V48 Q x x 150kΩ/3W x 3 F UCWT20V49 Q x x 120kΩ/3W x 3 F UCWT17.5V48 Q x x 120kΩ/3W x 3 F UCWT22.5V49 S x x 120kΩ/3W x 3 F UCWT20V48 S x x 120kΩ/3W x 3 F UCWT25V49 S x x 120kΩ/3W x 3 F UCWT22.5V48 S x x 82kΩ/3W x 3 F UCWT25V48 S x x 82kΩ/3W x 3 F UCWT30V49 S x x 56kΩ/5W x 3 F UCWT35V49 S x x 56kΩ/5W x 3 F UCWT40V49 U x x 180kΩ/3W x 3 F UCWT45V49 U x x 180kΩ/3W x 3 F UCWT50V49 U x x 180kΩ/3W Code Weight (kg) Notes: 1) For other voltages, please contact WEG. 2) Discharge resistors sized so that the voltage at the terminals of the capacitor is 1/10 of the rated voltage in 30s. For s higher than , 230, 240 V and , 400, 440, 480 and 535 V the discharge resistor is dimensioned so that the voltage at the capacitor terminals becomes 1/10 of the rated voltage in 120s. 3) The D series capacitors are provided with internal resistors in capacitive cell. The E and F series capacitors are provided with external resistors in the capacitive cell. 20 Power Factor Correction
21 Three Phase Capacitive Units - UCWT Power Voltage (V) Power Voltage (V) voltage 1) (V) Hz 60 Hz In (A) In (A) Three phase capacitors - UCWT 1)2) Capacitance (uf) Series 3) Reference Dimensions Ø x H (mm) Discharge resistor 2) x 3 D UCWT0.5V53 L10 60 x 156 Internal resistor x 3 D UCWT0.5V52 L10 60 x 156 Internal resistor x 3 D UCWT0.75V53 L10 60 x 156 Internal resistor x 3 D UCWT0.75V52 L10 60 x 156 Internal resistor x 3 D UCWT1V53 L10 60 x 156 Internal resistor x 3 D UCWT1V52 L10 60 x 156 Internal resistor x 3 D UCWT1.5V53 L10 60 x 156 Internal resistor x 3 D UCWT1.5V52 L10 60 x 156 Internal resistor x 3 D UCWT2V53 L10 60 x 156 Internal resistor x 3 D UCWT2V52 L10 60 x 156 Internal resistor x 3 D UCWT2.5V53 L10 60 x 156 Internal resistor x 3 D UCWT2.5V52 L10 60 x 156 Internal resistor x 3 D UCWT3V52 L10 60 x 156 Internal resistor x 3 D UCWT5V53 L16 60 x 211 Internal resistor x 3 D UCWT5V52 L16 60 x 211 Internal resistor x 3 E UCWT7.5V53 N20 75 x x 390kΩ/3W x 3 E UCWT7.5V52 N20 75 x x 270kΩ/3W x 3 E UCWT10V53 N20 75 x x 270kΩ/3W x 3 E UCWT10V52 N22 75 x x 180kΩ/3W x 3 E UCWT12.5V53 N22 75 x x 180kΩ/3W x 3 E UCWT12.5V52 N22 75 x x 180kΩ/3W x 3 E UCWT15V53 N22 75 x x 180kΩ/3W x 3 F UCWT15V53 Q x x 180kΩ/3W x 3 F UCWT17.5V53 Q x x 180kΩ/3W x 3 F UCWT15V52 Q x x 180kΩ/3W x 3 F UCWT20V53 Q x x 150kΩ/3W x 3 F UCWT17.5V52 Q x x 150kΩ/3W x 3 F UCWT22.5V53 S x x 120kΩ/3W x 3 F UCWT20V52 S x x 120kΩ/3W x 3 F UCWT25V53 S x x 120kΩ/3W x 3 F UCWT22.5V52 S x x 120kΩ/3W x 3 F UCWT25V52 S x x 120kΩ/3W x 3 F UCWT30V53 S x x 82kΩ/5W x 3 F UCWT35V53 S x x 82kΩ/5W x 3 F UCWT40V53 U x x 270kΩ/3W x 3 F UCWT45V53 U x x 180kΩ/3W x 3 F UCWT50V53 U x x 180kΩ/3W Code Weight (kg) Notes: 1) For other voltages, please contact WEG. 2) Discharge resistors sized so that the voltage at the terminals of the capacitor is 1/10 of the rated voltage in 30s. For s higher than , 230, 240 V and , 400, 440, 480 and 535 V the discharge resistor is dimensioned so that the voltage at the capacitor terminals becomes 1/10 of the rated voltage in 120s. 3) The D series capacitors are provided with internal resistors in capacitive cell. The E and F series capacitors are provided with external resistors in the capacitive cell. Power Factor Correction 21
22 Three Phase Capacitive Units - UCWT Power Voltage (V) Power Voltage (V) voltage 1) (V) Hz 60 Hz In (A) In (A) Three phase capacitors - UCWT 1)2) Capacitance (uf) Series 3) Reference Dimensions Ø x H (mm) Discharge resistor 2) x 3 D UCWT5VD2 L16 60 x 211 Internal resistor x 3 F UCWT10VD2 Q x x 180kΩ/3W x 3 F UCWT15VD2 Q x x 180kΩ/3W x 3 F UCWT20VD2 S x x 150kΩ/3W x 3 F UCWT25VD2 S x x 82kΩ/3W x 3 F UCWT30VD2 S x x 82kΩ/3W x 3 F UCWT40VD2 U x x 270kΩ/3W x 3 D UCWT0.5V57 L10 60 x 156 Internal resistor x 3 D UCWT0.75V57 L10 60 x 156 Internal resistor x 3 D UCWT1V57 L10 60 x 156 Internal resistor x 3 D UCWT1.5V57 L10 60 x 156 Internal resistor x 3 D UCWT2V57 L10 60 x 156 Internal resistor x 3 D UCWT2.5V57 L10 60 x 156 Internal resistor x 3 D UCWT3V57 L10 60 x 156 Internal resistor x 3 D UCWT5V57 L16 60 x 211 Internal resistor x 3 E UCWT7.5V57 N20 75 x x 390kΩ/3W x 3 E UCWT10V57 N20 75 x x 270kΩ/3W x 3 E UCWT12.5V57 N22 75 x x 270kΩ/3W x 3 E UCWT15V57 N22 75 x x 270kΩ/3W x 3 F UCWT15V57 Q x x 180kΩ/3W x 3 F UCWT17.5V57 Q x x 180kΩ/3W x 3 F UCWT20V57 Q x x 180kΩ/3W x 3 F UCWT22.5V57 S x x 150kΩ/3W x 3 F UCWT25V57 S x x 150kΩ/3W x 3 F UCWT30V57 S x x 82kΩ/5W x 3 F UCWT35V57 S x x 82kΩ/5W x 3 F UCWT40V57 U x x 270kΩ/3W x 3 F UCWT45V57 U x x 270kΩ/3W x 3 F UCWT50V57 U x x 270kΩ/3W Code Weight (kg) Notes: 1) For other voltages, please contact WEG. 2) Discharge resistors sized so that the voltage at the terminals of the capacitor is 1/10 of the rated voltage in 30s. For s higher than , 230, 240 V and , 400, 440, 480 and 535 V the discharge resistor is dimensioned so that the voltage at the capacitor terminals becomes 1/10 of the rated voltage in 120s. 3) The D series capacitors are provided with internal resistors in capacitive cell. The E and F series capacitors are provided with external resistors in the capacitive cell. 22 Power Factor Correction
23 R R R R R Capacitive Units - Technical Data Technical characteristics A series B series C series D series E series F series Phases Single phase Three-phase Power voltage (V) (V) frequency 50 or 60 (Hz) Capacitance tolerance ±5 (%) Useful life 100,000 (h) -25/D Minimum temperature: -25 ºC Temperature class Max temperature: D Max. temp.= 55 ºC Avg. max. temp. in 24h = 45 ºC Avg. max. temp. in 1 year = 35 ºC Safety Self-healing polypropylene film Disconnection for overpressure Max. short circuit capacity 10 (ka) Protection degree IP00 IP00 IP20 IP50 IP20 Max. altitude 1) 2,000 (m) Discharge resistance Fast-on terminal Inside the product Fast-on terminal Discharge resistor Not included Included Capacitor fixing M8 bolt M12 bolt Max. torque for capacitor 12 (N.m) 14 (N.m) Impregnation Polyurethane resin Max. voltage 1.1 x Vn 8h Duration for each 24h - not continuous (system fluctuation) Max. dv/dt 30 (V/µm) Max. 1.3 x In (short periods of time) Max. inrush 100 x In Voltage test between terminals 2.15 x 2s Voltage test between terminals and enclosure 3.6 2s 3.6 2s Reference standards IEC /2 UL 810 Certifications 2) 2) R US US 2) R US US US 3) 4) US Notes: 1) Maximum altitude: 2,000 m. For application in higher altitudes, please contact WEG. 2) IRAM Certification available for capacitors of the following voltage / frequency: 230 V / 50 Hz, 400 V / 50 Hz, 440 V / 50 Hz e 480 V / 50 Hz. 3) in progress to capacitors 136 x 290 mm. Capacitors in 535 V without IRAM certification. 4) US in progress to capacitors 116 x 290 mm and 136 x 290 mm. Cross-Section and Tightening Torque Connection type Terminal type Type clamping screw UCW Series A UCW Series B UCW Series C UCWT Series D UCWT Series E UCWT Series F 1) Cross-section (mm 2 ) M3x2,4 Slot/Philips M3x2,4 Slot/Philips M4x16,5 Slot/Philips ) M8 hexagon socket Torque (Nm) N.m ) Notes: 1) For terminal type Positive Lock. 2) Valid for capacitors 116 x 290 mm and 136 x 290 mm. Power Factor Correction 23
24 Three Phase Capacitive Module - MCW Power Voltage (V) Power Voltage (V) voltage (V) Three phase capacitive module - MCW 1)2) 50 Hz 60 Hz Reference In (A) In (A) Composition quant. x UCW / MCW (D connection) Dimensions (L x W x H) (mm) MCW2.5V25 3xUCW0.83V25 L6 219 x 78 x MCW5V25 3xUCW1.67V25 L6 219 x 78 x MCW7.5V25 3xUCW2.5V25 L x 78 x MCW10V25 3xUCW3.33V25 L x 78 x MCW2.5V25 3xUCW0.83V25 L6 219 x 78 x MCW5V25 3xUCW1.67V25 L6 219 x 78 x MCW7.5V25 3xUCW2.5V25 L x 78 x MCW10V25 3xUCW3.33V25 L x 78 x MCW2.5V34 3xUCW0.83V34 L6 219 x 78 x MCW5V34 3xUCW1.67V34 L6 219 x 78 x MCW7.5V34 3xUCW2.5V34 L x 78 x MCW10V34 3xUCW3.33V34 L x 78 x MCW2.5V29 3xUCW0.83V29 L4 219 x 78 x MCW5V29 3xUCW1.67V29 L6 219 x 78 x MCW7.5V29 3xUCW2.5V29 L x 78 x MCW10V29 3xUCW3.3V29 L x 78 x MCW2.5V40 3xUCW0.83V40 L4 219 x 78 x MCW5V40 3xUCW1.67V40 L4 219 x 78 x MCW7.5V40 3xUCW2.5V40 L6 219 x 78 x MCW10V40 3xUCW3.33V40 L8 219 x 78 x MCW15V40 3xUCW5V40 L x 78 x MCW2.5V44 3xUCW0.83V44 L4 219 x 78 x MCW5V44 3xUCW1.67V44 L4 219 x 78 x MCW7.5V44 3xUCW2.5V44 L6 219 x 78 x MCW10V44 3xUCW3.33V44 L8 219 x 78 x MCW15V44 3xUCW5V44 L x 78 x MCW2.5V49 3xUCW0.83V49 L4 219 x 78 x MCW2.5V48 3xUCW0.83V48 L4 219 x 78 x MCW5V49 3xUCW1.67V49 L4 219 x 78 x MCW5V48 3xUCW1.67V48 L4 219 x 78 x MCW7.5V49 3xUCW2.5V49 L6 219 x 78 x MCW7.5V48 3xUCW2.5V48 L6 219 x 78 x MCW10V49 3xUCW3.33V49 L8 219 x 78 x MCW10V48 3xUCW3.33V48 L8 219 x 78 x MCW15V49 3xUCW5V49 L x 78 x MCW15V48 3xUCW5V48 L x 78 x MCW2.5V49 3xUCW0.83V49 L4 219 x 78 x MCW2.5V48 3xUCW0.83V48 L4 219 x 78 x MCW5V49 3xUCW1.67V49 L4 219 x 78 x MCW5V48 3xUCW1.67V48 L4 219 x 78 x MCW7.5V49 3xUCW2.5V49 L6 219 x 78 x MCW7.5V48 3xUCW2.5V48 L6 219 x 78 x MCW10V49 3xUCW3.33V49 L8 219 x 78 x MCW10V48 3xUCW3.33V48 L8 219 x 78 x MCW15V49 3xUCW5V49 L x 78 x MCW15V48 3xUCW5V48 L x 78 x MCW2.5V53 3xUCW0.83V53 L6 219 x 78 x MCW2.5V52 3xUCW0.83V52 L6 219 x 78 x MCW5V53 3xUCW1.67V53 L6 219 x 78 x MCW5V52 3xUCW1.67V52 L6 219 x 78 x MCW7.5V53 3xUCW2.5V53 L6 219 x 78 x MCW7.5V52 3xUCW2.5V52 L6 219 x 78 x MCW10V53 3xUCW3.33V53 L8 219 x 78 x MCW10V52 3xUCW3.33V52 L8 219 x 78 x MCW15V53 3xUCW5V53 L x 78 x MCW15V52 3xUCW5V52 L x 78 x MCW2.5V57 3xUCW0.83V57 L6 219 x 78 x MCW5V57 3xUCW1.67V57 L6 219 x 78 x MCW7.5V57 3xUCW2.5V57 L6 219 x 78 x MCW10V57 3xUCW3.33V57 L6 219 x 78 x MCW15V57 3xUCW5V57 L x 78 x Code Weight (kg) Notes: 1) For other voltages, please contact WEG. 2) Three phase capacitive modules are provided with discharge resistors. 24 Power Factor Correction
25 R Capacitive Module - Technical Data Technical characteristics Phases MCW Three-phase Power for (V) for (V) voltage (V) frequency 50 or 60 (Hz) Capacitance tolerance ±5 (%) Useful life 100,000 (h) Temperature class -25/D Minimum temperature: -25 ºC Max temperature: D Max. temp.= 55 ºC Avg. max. temp. in 24h = 45 ºC Avg. max. temp. in 1 year = 35 ºC Safety Self-healing polypropylene film Disconnection for overpressure Max. short circuit capacity 10 (ka) Protection degree IP40 Max. altitude 1) 2,000 (m) Discharge resistor Included Impregnation Polyurethane resin Max. voltage 1.1 x Vn 8h duration for each 24h - not continuous (system fluctuation) Max. dv/dt 30 (V/µm) Max. 1.3 x In (short periods of time) Max. in-rush 100 x In Voltage test between terminals 2.15 x 2s Voltage test between terminals and enclosure 3 2s Reference standards IEC /2 UL 810 Certifications US Cross-Section and Tightening Torque Connection type Terminal type Type clamping screw MCW Section (mm²) Eyelet M Torque (Nm) Nm Note: 1) Maximum altitude: 2,000 m. For application in higher altitudes, please contact WEG. Power Factor Correction 25
26 Accessories for Capacitors Discharge Resistors Discharge resistance UCW (A and B series) Reference Resistance / Code RDC 56KΩ 3W 56 kω / 3 W RDC 82KΩ 3W 82 kω / 3 W RDC 120KΩ 3W 120 kω / 3 W RDC 150KΩ 3W 150 kω / 3 W RDC 180KΩ 3W 180 kω / 3 W RDC 270KΩ 3W 270 kω / 3 W RDC 390KΩ 3W 390 kω / 3 W RDC 560KΩ 3W 560 kω / 3 W RDC 1MΩ 3W 1 MΩ / 3 W UCW (C series) Reference Resistance / Code RDC 28KΩ 6W 28 kω / 6 W RDC 41KΩ 6W 41 kω / 6 W RDC 60KΩ 6W 60 kω / 6 W RDC 75KΩ 6W 75 kω / 6 W RDC 135KΩ 6W 135 kω / 6 W UCWT (E and F series) Reference Resistance / Code RDC 39KΩ 3W - UCW-T 3 x 39 kω / 3 W RDC 56KΩ 3W - UCW-T 3 x 56 kω / 3 W RDC 82KΩ 3W - UCW-T 3 x 82 kω / 3 W RDC 120KΩ 3W - UCW-T 3 x 120 kω / 3 W RDC 150KΩ 3W - UCW-T 3 x 150 kω / 3 W RDC 180KΩ 3W - UCW-T 3 x 180 kω / 3 W RDC 270KΩ 3W - UCW-T 3 x 270 kω / 3 W RDC 390KΩ 3W - UCW-T 3 x 390 kω / 3 W RDC 27KΩ 5W - UCW-T 3 x 27 kω / 5 W RDC 56KΩ 5W - UCW-T 3 x 56 kω / 5 W RDC 82KΩ 5W - UCW-T 3 x 82 kω / 5 W Fixing of Capacitor Nuts and washer for UCW and UCWT fixing Reference Series Code PAC M8 A PAC M12 B, C, D, E and F MCW Interconnection Bars for MCW interconnection Reference Code BI-MCW For 2 x MCW = use 1 x BI - MCW For 3 x MCW = use 2 x BI - MCW For 4 x MCW = use 3 x BI - MCW 26 Power Factor Correction
27 Accessories for Capacitors Empty Enclosure for Mounting Capacitor Banks Empty enclosure for capacitor bank assembly Reference Dimensions (L x W x H) (mm) Code UWM01-W x 193 x 263 (up to 9 UCW s) UMW02-W x 193 x 263 (up to 15 UCW s) Note: 1) Only for Single-Phase Capacitors UCW up to Ø60 mm (diameter). L Ø28 W 21.5 H 20 Ø Empty Enclosure for Mounting Capacitor Banks with Protection Empty enclosure for capacitor bank assembly with protection Reference Dimensions (L x W x H) (mm) Code UWMP01-W x 261 x 484 (up to 9 UCW s) 1) UWMP02-W x 263 x 484 (up to 15 UCW s) 1) Note: 1) Only for Single-Phase Capacitors UCW up to Ø60 mm (diameter). Electrical components are not included. Ø H L W Power Factor Correction 27
28 Contactors for Switching of Capacitors Switching of Power Factor Correction Capacitors WEG s special CWMC contactors series for switching of capacitors is designed according to IEC and UL, and provides the best solution for the switching of factor correction capacitors. No More In-Rush When switching on a capacitor bank, the capacitors are uncharged and the system sees them as a short circuit for a quick period of time. The in-rush is the result of this little short circuit and usually lasts for some milliseconds. It may reach 100 times the rated which one of the main reasons for the short life of a capacitor. The CWMC contactor is assembled with damping resistors which limit the high in-rush when the capacitors are switched on. They are assembled with an early-make contact block which is switched on before the main contacts thus, limiting the in-rush. However, the damping resistors don t influence the final load, since they are switched off after 5 milliseconds leaving only the capacitors in parallel with their inductive load providing the proper factor correction. This process increases the lifetime of the capacitors and also prevents net distortions. Iu (A) with atandard contactors Iu (A) with WEG CWMC contactor Certifications R 28 Power Factor Correction
29 Contactors for Switching of Capacitors Modular Design For 35 mm DIN rail or screw fixing. Damping Resistors Avoids high in-rush. Contactor Data and Certifications Shows all necessary information of CWMC. Early Make Contact Block Connects damping resistors and switches off after 5ms. Auxiliary Contact CWMC allows use of standard contact blocks, the same used in CWM line, being either NO or NC. New Models CWMC contactors are available in 7 different models in 4 different frames. All contactors are available with AC coils with a large variety of voltage ranges for 50 or 60 Hz. For DC coils and further information, please contact a WEG representative. CWMC Contactor for Switching of Capacitors (AC-6b) AC coil CWMC9 CWMC18 CWMC25 CWMC32 CWMC50 CWMC65 CWMC V V C 440 V kvar V V AC-6b (I e ) (55 C) Thermal (I th ) (55 C) A AC-6b (I e ) (70 C) Falta tabela Max fuse (gl/gg) Cable cross section mm x AWG x Tightening torque N.m Max. operation per hour ops/h. 120 Max. number of auxiliary contacts Electrical lifespan Ops x Coil consumption (AC) pick-up/sealing VA 75 / / / 25 Weight kg Notes: One auxiliary contact 1NO included in CWMC contactors. Examples of reference code: - CWMC ; - CWMC ; - CWMC ; - CWMC To Complete Reference Code, Replace with Appropriate Coil Voltage Code 1) Coil voltage codes X06 X18 X32 X37 X42 X47 X50 X56 50 Hz 24 V 110 V 220 V V 380 V V 440 V 500 V Coil voltage codes X04 X15 X26 X28 X30 X41 X42 X47 60 Hz 24 V 110 V 220 V 230 V 240 V 380 V 440 V 480 V Coil voltage codes (CWMC9...25) C02 C03 C07 C09 C12 C15 V dc Coil voltage codes (CWMC ) C34 C37 C40 C44 V dc Note: 1) Other voltages on request. Power Factor Correction 29
30 Contactors for Switching of Capacitors Contactors - Dimensions (mm) CWMC9 to CWMC A DIN 35 mm Coil AC DC A = 129 A = 159 CWMC32 55 A DIN 35 mm Coil AC DC A = 140 A = 160 CWMC50 and CWMC65 66 AA DIN 35 mm Coil AC DC A = 158 A = CWMC80 75 A Ø Ø DIN DIN - 35 mm 35 mm 185 Coil AC DC A=167 A= Power Factor Correction
31 Power Factor Basic Concepts In every industrial, commercial or residential installation, equipment transforms some kind of energy into work and the determined quantity of energy granted by an energy source per time unit is called. In electric systems, the energy provided by a particular source can be divided into: Active Power: the that is transformed into work, generating heat, light, movement, etc. It is measured in kw. Power: the used only to create and maintain the magnetic field in inductive loads. It is measured in kvar. Apparent Power: the vector sum of the Active and Power, representing the total delivered by the source (electric generator, utility company, etc.) or the total consumed by a load/system. It is measured in kva. A rectangle triangle is frequently used to represent the relation between Active, and Apparent Power. Apparent (kva) φ Active (kw) Power triangle The relation between Active Power (the one that does work) and Apparent Power (the total delivered by the source) can be used to indicate the usage efficiency of electric energy, and is defined as Power Factor. A high Power Factor indicates a high efficiency or a better usage of energy, while a low Power Factor indicates low efficiency, or a worse energy use. fp = Active Power (kw) Apparent Power (kva) For purely linear loads, the Power Factor can be defined as the displacement factor cos φ, which is the time discrepancy between the voltage and waveforms: ( ) fp = cos φ = cos arc tg kvar = kw kw kwh 2 + kvarh 2 Power Factor Correction 31
32 Power Factor Causes and Consequences of a Low Power Factor Losses in Installation The electric losses occur in the form of heat and are proportional to the square of the total (I² x R). As this grows with the increase of reactive, a relation between the loss increase and low factor is established causing the heating up on cables and equipment. Voltage Drops The increase of due to the excess of reactive results in large voltage drops, and may even cause the interruption of the energy supply and overloads in some equipment. Above all, this risk is increased during the periods where the line is highly required. The voltage drops can also cause the reduction in luminous intensity of lamps and the increase of in electric motors. Underuse of Installed Capacity The overload on the electric installation caused by the reactive energy unables its full use. So, for new loads, further investments have to be made which could be avoided if the factor had higher levels. The space occupied by the reactive energy could be then used for the new loads. The investments on expansion of the electric installation are mainly related to transformers and conductors. The installed transformer must attend the total of the installed equipment but, due to the presence of reactive, its capacity must be calculated taking the apparent into consideration. The table below shows the total that a transformer must have to attend a load of 800 kw for increasing factors. Active - kw Power factor Transformer - kva , , The cost of the switch and control gear of the equipment grows with the increase of the reactive. Likewise, to conduct the same active without the increase of losses, the section of the conductors increases as the factor decreases. Table 2 shows the variation of the section of the conductor with the factor. Tit also demnostrates that the required section, supposing a factor of 0.70, is double the section for a factor of Conductor relative section Power factor Power Factor Correction
33 Power Factor The factor correction alone can increase the capacity for installing new equipment without the need of investing in new transformers or replacing the cables. Besides this, it may also increase the voltage levels. The example below shows the increase of capacity of the installation. Example: Correction of the factor to 0.92 of a load of 930 kw, 380 V ac and PF = 0.65: Pequipments 930 Final apparent = = 1,011 kva Final = = 1,536 A It is evident, then that, in this case, after the correction of the factor, the installation may have load increases up to 41% without additional high investments, such as new transformers and/or cables. Main Consequences of Low Power Factor Increase of energy bill due to the low factor Limitation of capacity of transformers Voltage drops and fluctuations on distribution circuits Overload on switch gear, limiting useful life Electrical losses increase on distribution line due to Joule effect Need of increasing the conductors section Need of increasing capacity of the switch and control gear Main Causes of Low Power Factor Induction motors running without load Oversized motors Transformers without load or with low loads Low factor reactors on lighting system Induction or arc furnaces Thermal treatment machines Welding machines Voltage level above rated, resulting in higher reactive consumption g Without Power Factor Correction: Initial apparent = Initial = g With Power Factor Correction: = 1,431 kva = 2,174 A RESULT 420 kva free to add new Power Factor Correction in Low Voltages Types of Power Factor Correction Correction can be made by installing the capacitors in four different ways resulting in energy conservation and cost/ benefit relation (see Types of Installation Diagram). a) Correction on the low voltage energy input: allows a significant correction normally with automatic capacitor banks. This type of correction may be used on electrical installations with a high number of loads with different and utilization regimes with little uniformity. The main disadvantage is not to have a sensitive relief of the feeders of each equipment. b) Correction by load groups: the capacitors are installed to correct a specific area or a set of small machines (<7.5 kw / 10 HP). They are installed along with the distribution board that supplies this equipment. The disadvantage is it does not lower the on the feeding circuits of each equipment. Power Factor Correction 33
34 Power Factor c) Local correction: is obtained by installing the capacitors next to the equipment where the reduction of the factor is required. This kind of correction represents, from the technical point of view, the best solution with the following advantages: g Reduces energy losses in installation. g Lowers load on feeding circuits. g A single system can de used for controlling and switching load and capacitors sparing one set of equipment. g Generates reactive only where it is necessary. d) Mixed correction: from the Energy Conservation point of view, considering the technical, practical and financial aspects, it is the best solution. The following criteria are used for mixed correction: 1. A fixed capacitor is installed next to secondary of transformer. 2. Motors of 7.5 kw (10 HP) or more are locally corrected (be careful with high inertia motors because use of contactors for switching of capacitors should always be used when rated of these motors is higher than 90% of excitation of motor). 3. Motors with less than 7.5 kw (10 HP) are corrected by groups. 4. Lighting lines with discharge lamps, with low factor reactors, are corrected on line input. 5. Automatic capacitor bank is installed on input for final equalization. The diagram below shows all of the installation types explained earlier: Controller M 3 - M 3 - M 3 - M 3 - M 3 - M 3 - M 3 - M 3 - M 3 - M 3 - M 3 - M 3 - Individual correction Correction per load group General correction Example: Correction of the PF of a WEG W22 motor, 55 kw, IV poles, 50 Hz, V operating in a supply of 400 V / 50 Hz and at 75% of the rated load. For factor correction of electric motors, the following equation is used: Q camp = (%load)xpxf ɳ Where: % load = Factor related to operational of motor: % load = 0.50 means motor operating at 50% load; % load = 0.75 means motor operating at 75% load; % load = 1.00 means motor operating at 100% load; P = Active in kw; F = Multiplication factor, according to table below; η = Motor efficiency according to percentage of load it is operating; Q capm = Required reactive on motor in kvar. 34 Power Factor Correction
35 Power Factor Current Power factor desired (F) factor Current Power Factor (PFc) = 0.85; Active Power (P) = 55 kw; Required Power Factor (FPr) =0.92; Factor (see table above) (F) = 0.220; % load = 0.75 (75% of load); η = 93.2%; Q kvar = (%load x P x F)/η = (0.75 x 55 x 0.220)/0.932 = 9.73 kvar. Use: UCWT10V44 N20 + CWMC Notes: The examples shown on this catalogue are strictly for guidance. Whenever possible, the types of loads and the load curve of the installation should be known. If more than 20% of the loads to be corrected are non-linear (VSDs, Soft-Starters, rectifiers, electronic reactors, etc.), Anti-Harmonics Inductors must be installed in series with the capacitors. THD limit for capacitors: THDvoltage <5% Vrms and THD <15%. The use of capacitors in electric systems with high harmonic distortions can internally damage the capacitive cells. For guidance and detailed information on the sizing, installation and maintenance of WEG Capacitors for Power Factor Correction, please consult: - Power Factor Correction manual; - Safety and Application Manual for using capacitors in alternate. The manuals are available at Power Factor Correction 35
36 The Global Solution with electric machines and automation for industry and energy systems. WEG, one of the largest global manufacturers of Electric Motors with Quality and Efficiency recognized in different industrial areas worldwide, is also present in Energy, Transmission and Distribution, Coatings and Industrial Automation sectors, and produces and offers a wide range of electric components for Motor Control and Protection and Electric Circuit Protection. Motor Protection and Starters Modular contactors up to 800 A (AC-3) Compact contactors up to 22 A (AC-3) Control relays Motor protective circuit breakers up to 100 A Enclosed starters (plastic or metallic enclosures) Customized starters for OEM applications Overload relays Electrical Circuit Protection Miniature circuit breakers up to 125 A Molded case circuit breakers up to 1,600 A (3P and 4P) Air circuit breakers up to 6,300 A D gl-gg fuses up to 63 A NH gl-gg fuses up to 630 A NH ar fuses up to 1,000 A Switch-disconnectors for door or base mounting up to 160 A Residual circuit-breaker up to 100 A (30 or 300 ma) Surge supressors Electrical Connections Terminal blocks with screw type connection Terminal block with spring type connection Terminal blocks for fuses Busbar and busbar connectors Identifiers for terminals and cables Printing system Capacitors Power factor compensation Lighting Motor-run Pushbuttons and Pilot Lights IP66 pushbuttons and pilot lights Flush, guarded, extended or mushroom illuminated or non illuminated pushbuttons Selector switches lever or knob illuminated or non illuminated or with key Emergency pushbuttons (according EN 418) Contact blocks with positive break system Double pushbutton Pilot lights with LED technology Customized descriptions Decentralized control stations - PBW Smart Relay Low voltage electric motor management system Compact and modular concept Full motor protection and monitoring through and voltage measurements Multiple operating modes including PLC functions Easy network module change via exclusive drawer system (Modbus, DeviceNet, Profibus modules) USB communication Free WLP programming software Electronic Relays Timing, monitoring and level relays 22.5 mm width frame LED for status indication Multifunction three-phase monitoring relays and timer relays 36 Power Factor Correction
37 Global presence is essential, as much as understanding your needs. Global Presence With more than employees worldwide, WEG is one of the largest electric motors, electronic equipments and systems manufacturers. We are constantly expanding our portfolio of products and services with expertise and market knowledge. We create integrated and customized solutions ranging from innovative products to complete after-sales service. WEG s know-how guarantees our Power Factor Correction is the right choice for your application and business, assuring safety, efficiency and reliability. Availability is to have a global support network Partnership is to create solutions that suits your needs Competitive edge is to unite technology and inovation Power Factor Correction 37
38 Know More High performance and reliable products to improve your production process. Excelence is to provide a whole solution in industrial automation that improves our customers productivity. Visit: youtube.com/wegvideos 38 Power Factor Correction
39 Notes Power Factor Correction 39
40 WEG Worldwide Operations ARGENTINA San Francisco - Cordoba Phone: [email protected] COLOMBIA San Cayetano - Bogota Phone: [email protected] JAPAN Yokohama - Kanagawa Phone: [email protected] SPAIN Coslada - Madrid Phone: [email protected] Cordoba - Cordoba Phone: [email protected] Buenos Aires Phone: [email protected] AUSTRALIA Scoresby - Victoria Phone: [email protected] AUSTRIA Markt Piesting - Wiener Neustadt-Land Phone: [email protected] BELGIUM Nivelles - Belgium Phone: [email protected] BRAZIL Jaraguá do Sul - Santa Catarina Phone: [email protected] CHILE La Reina - Santiago Phone: [email protected] CHINA Nantong - Jiangsu Phone: [email protected] Changzhou Jiangsu Phone: [email protected] ECUADOR El Batan - Quito Phone: [email protected] FRANCE Saint-Quentin-Fallavier - Isère Phone: [email protected] GERMANY Türnich - Kerpen Phone: [email protected] Balingen - Baden-Württemberg Phone: [email protected] Homberg (Efze) - Hesse Phone: [email protected] GHANA Accra Phone: [email protected] INDIA Bangalore - Karnataka Phone: [email protected] Hosur - Tamil Nadu Phone: [email protected] ITALY Cinisello Balsamo - Milano Phone: [email protected] MALAYSIA Shah Alam - Selangor Phone: [email protected] MEXICO Huehuetoca - Mexico Phone: [email protected] Tizayuca - Hidalgo Phone: NETHERLANDS Oldenzaal - Overijssel Phone: [email protected] PERU La Victoria - Lima Phone: [email protected] PORTUGAL Maia - Porto Phone: [email protected] RUSSIA and CIS Saint Petersburg Phone: [email protected] SOUTH AFRICA Johannesburg Phone: [email protected] SINGAPORE Singapore Phone: [email protected] Singapore Phone: [email protected] SCANDINAVIA Mölnlycke - Sweden Phone: [email protected] UK Redditch - Worcestershire Phone: [email protected] UNITED ARAB EMIRATES Jebel Ali - Dubai Phone: [email protected] USA Duluth - Georgia Phone: [email protected] Minneapolis - Minnesota Phone: VENEZUELA Valencia - Carabobo Phone: [email protected] For those countries where there is not a WEG own operation, find our local distributor at WEG Group - Automation Business Unit Jaraguá do Sul - SC - Brazil Phone: [email protected] Cod: Rev: 06 Date (m/y): 09/2016 The values shown are subject to change without prior notice.
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