S GATE KNIFE GATE VALVE WITH PNEUMATIC ACTUATOR
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1 MAIN FEATURES The pneumatic S GATE knife gate valve is intended for the automatic shut off of pipes of the heavy fluids like slurries and powders. The main fields of application are the water treatment, the paper industry and the food industry. The in line tightness can be both uni or bi directional and several versions of the valve are available. The double effect pneumatic actuator allows the remote control of the valve. The pneumatic valve can be installed either indoor or outdoor. The movement of the gate is protected by lateral covers. Numerous options are available on the valve or on the actuator. AVAILABLE MODELS S GATE 170 : cast iron body, stainless steel gate, NBR seat S GATE 172 : stainless steel body, stainless steel gate, EPDM seat S GATE 176 : cast iron body, stainless steel gate, metal seat (in line leakage: 2% kvs) S GATE 178 : cast iron body, stainless steel gate, NBR seat, bi directional tightness Size 50 to 600, wafer lug mounting between flanges EN 1092 PN10 6 bar compressed air supply Optional LIMITS OF USE Pressure of fluid : PS Temperature of fluid : TS Room temperature DN 50 to 200 DN 250 DN 300 DN 350 to 400 DN 450 to 600 See below 20 C / +60 C 10 bar 8 bar 6 bar 4 bar 3 bar Compressed air supply Fluid Mini : 5 bar / Maxi : 7 bar Use not allowed on group 1 dangerous gas for sizes >100 TS / seat NBR EPDM FPM PTFE METAL : cast iron 172 : stainless steel +80 C +0 C +110 C +150 C +0 C +180 C 176 : cast iron 176 : caste iron + graphite +90 C +200 C RULES AND STANDARDS OF CONSTRUCTION Item Standard P.E.D. CE 97/23 Category I module A ATEX CE 94/4 Category 3 Ex II 3G/D TX areas 2 and 22 PN 10 flange s dimension EN ANSI 150 flanges dimension ANSI B16.5 Final testing EN Nbr. de pages 1/7
2 UNI DIRECTIONNAL CONSTRUCTION STANDARD SEAT METAL SEAT REINFORCED SEAT N Item Cast iron S 170 Cast iron S 176 Stainless steel S Body epoxy RAL 500S coated EN GJL 250 cast iron stainless steel 2 Gate AISI 304 stainless steel AISI 316 stainless steel 3 Stuffing s box gland DN Aluminium stainless steel 3 Stuffing s box gland DN EN GJL 250 cast iron stainless steel 4 Seat NBR METAL EPDM 5 Support Epoxy coated carbon steel Epoxy coated carbon steel 6 Ring AISI 304 stainless steel AISI 316 stainless steel 7 Packing PTFE PTFE 8 O ring NBR EPDM A1 Actuator s body ASTM 6063 aluminium A2 Actuator s head AS10G aluminium A3 Actuator s cover Aluminium AS10G A4 Stem AISI 410 stainless steel A5 Piston NBR A6 Lip seal PU A7 Guide tube Bronze A8 Gasket PU A9 O ring NBR A10 Blocking s nut AISI 410 stainless steel A11 Washer Carbon steel A12 Washer Carbon steel A13 Tierod 8.8 steel A14 Nut Zinc plated steel A15 Washer Steel A16 Self locking nut Steel A17 O ring NBR Nbr. de pages 2/7
3 BI DIRECTIONNAL CONSTRUCTION BI DIRECTIONNAL SEAT N Item Cast iron S Body epoxy RAL 500S coated EN GJL 250 cast iron 2 Gate AISI 304 stainless steel 3 Stuffing s box gland DN Aluminium 3 Stuffing s box gland DN EN GJL 250 cast iron 4 Seat NBR 5 Support Epoxy coated carbon steel 6 O ring NBR 7 Packing PTFE 8 Stem AISI 410 stainless steel 9 Lateral covers Epoxy coated carbon steel 10 Actuator Aluminium 11 Ring AISI 304 stainless steel Maximum fluid s pressure : PS Size PS bar bar bar bar bar bar Nbr. de pages 3/7
4 DIMENSIONS (mm) DN H2 H4 C D L Flanges PN 10 Ø K n M M M M M M M M M M20 65 Weight (Kg) M M M M M Nbr. de pages 4/7
5 PNEUMATIC ACTUATION The standard actuator are sized for following conditions: double effect linear actuator with aluminium body, 5 to 7 bar lubricated compressed air supply, The operators are protected against the gate s movement by the lateral covers. DN Actuator s internal diameter Ø (mm) Actuator s volume (liter) Air s ports TU G ¼ ,5 G ¼ ,6 G ¼ G ¼ ,9 G ¼ ,3 G ¼ ,8 G ¼ ,4 G ¼ ,2 G ¼ G 3/ G 3/ G ½ G ½ G ½ For any other operating conditions, please consult. OPTIONS FOR THE ACTUATION n 1 Filter regulator on compressed air supply 2 Filter regulator lubricator on compressed air supply 3 5/2 monostable pilot solenoid valve, voltage 230V CA, 110V CA, 48V CA, 24V CA, 24V CC, 12V CC 4 Air break 5 Silencer 6 Quick exhaust 7 Mechanical limit switches Télémécanique XCKM Position s detector IFM IFS 204, M12 connection 9 Position s detector P+F NBB4, NCB2 10 Simple effect piloting kit 11 Spring return actuator 12 Actuator with manual override 13 Stainless steel support (item.5) 14 Stainless steel lateral cover 15 Protection s cover for limit switches 16 3 positions piloting (open, closed and intermediate position) OPTIONS FOR THE VALVE n 1 NBR, EPDM, PTFE, FPM, metal metal seats 2 Hight temperature graphited packing 3 Deflector 4 Bi directionnal in line tightness 5 Throught conduit gate 6 ANSI 150 standard flanges connection 7 PN 25 rating 8 Blow off seat Nbr. de pages 5/7
6 "M" OPTION: ACTUATOR WITH MANUAL OVERRIDE PARTS LIST N Item Cast iron version 1 Body EN GJL 250 cast iron 2 Gate AISI 304 SS 3 Stuffing s box gland DN Aluminium 3 Stuffing s box gland DN EN GJL 250 cast iron 4 Seat NBR 5 Support Steel 6 Ring AISI 304 SS 7 Packing PTFE 8 O ring NBR 9 Protection s cover Steel 10 Stem AISI 303 SS 11 Actuator ALU 12 Uper stem AISI 303 SS 13 Goupille Steel 14 Handwheel s stem AISI 303 SS 15 Potence Steel 16 Bronze nut Bronze 17 Washer Brass 18 Screw AISI 304 SS 19 Handwheel s nut Steel 20 Handwheel Steel 21 Tube Steel 22 Plug Plastic DIMENSIONS (mm) DN A B C D F V M ØPCD deep xM xM xM xM xM xM xM xM xM xM xM xM xM xM Weight (kg) Nbr. de pages 6/7
7 " S " OPTION: SPRING RETURN ACTUATOR PARTS LIST N Item Cast iron version Stainless steel version 1 Body EN GJL 250 cast iron Stainless steel Gate AISI 304 SS AISI 316 SS 3 Stuffing s box gland DN Aluminium Stainless steel Stuffing s box gland DN EN GJL 250 cast iron Stainless steel Seat NBR EPDM 5 Support STEEL STEEL 6 Ring Inox 304 AISI 316 SS 7 Packing PTFE PTFE 8 O ring NBR EPDM 9 Actuator Aluminium DIMENSION (mm) DN A B C F W N OPTION: USE IN HAZARDOUS EXPLOSIBLE ATMOSPHERE Optional, the S GATE valve can be adapted for a use in hazardous explosive area. This version is registered as category 3 equipment following the CE ATEX 94/9 directive. It can be installed in the areas 2 and 22. The respect of the special instructions for mounting and maintenance of S GATE valve in hazardous explosive atmosphere is mandatory. Marking of the valve is following: "B" OPTION: SEAT BLOW OFF This option makes possible the cleaning of the seat by compressed air blow off. The blow off frequency is piloted by a 2/2 NC solenoid valve. Nbr. de pages 7/7
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