Baumann Way Bronze or Stainless Steel Control Valve
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1 Product Bulletin D1039X Valve Baumann Way Bronze or Stainless Steel Control Valve 3 Way Rugged Industrial Control Valve For Mixing and Diverting Applications The Baumann way control valve (figures 1 and 2) is ideally suited for control of flow and temperature where mixing or diverting service is required. This 3 way valve uses a rugged cast bronze or CF8M stainless steel body with S31600 austenitic stainless steel trim for extended service life. Features Compact and light weight design reduces installed piping costs. Optional ENVIRO SEAL packing system to meet critical emission control requirements; suitable for use in light duty chemical service (not for use in corrosive service). This option is available in the stainless steel version only. High quality S31600 austenitic stainless steel trim materials. Dual plug and stem guiding provides increased stability during plug travel. Multiple trim capacity reductions available to meet changing process requirements. Epoxy powder coated actuator with stainless steel fasteners for corrosion resistance. Multi spring, field reversible actuator with reduced deadband, permits direct operation from remote signal devices. Actuator and yoke can be removed from the valve assembly while maintaining packing integrity. W9764 W9765 Figure 1. Stainless Steel 3 Way Valve with Baumann Actuator Fisher FIELDVUE digital valve controllers available for remote calibration and diagnostics in facilities utilizing the PlantWeb architecture. Figure 2. Bronze 3 Way Valve with Baumann Actuator and FIELDVUE DVC2000 Digital Valve Controller
2 24003 Valve Product Bulletin Table 1. Flow Direction (1) Service Inlet Outlet Diverting C U and L Mixing U and L C 1. C = Common port, U = Upper port, L = Lower port O RING USED IN STAINLESS STEEL VALVE ASSEMBLY ONLY E1281 NPS 1/2 and 1 NPS 1 1/2 and 2 Table 2. Materials of Construction KEY NO. Figure 3. Baumann 24000F Valve Body with Standard Bonnet and NPS 1 Integral Seat DESCRIPTION Bronze MATERIAL Stainless Steel 1 Valve Body Bronze ASTM B62 ASTM A351 CF8M 2 Seat Rings ASTM A276 S31600 Condition A ASTM A276 S31600 Condition A 2B O Ring N/A TFE/P (tetrafluoroethylene/propylene) 3 Bonnet Bronze ASTM B62 ASTM A351 CF8M 4 Plug & Stem Assembly ASTM A276 S31600 Condition A ASTM A276 S31600 Condition A 5 Bottom Port Bronze ASTM B62 ASTM A351 CF8M 6 Packing Standard Optional PTFE (Polytetrafluoroethylene) / PTFE, 25% carbon filled Molded Graphite Ribbon (Grafoil) ENVIRO SEAL (Stainless Steel ONLY) 7 Packing Follower ASTM A276 S31600 Condition A Stainless Steel 8 Drive Nut (Yoke) ASTM A194 S30400 Gr Locknuts Stainless Steel (18 8 SST) 58 Travel Indicator ASTM A240 S
3 Product Bulletin Valve E1240 Figure 4. Standard Spring Loaded PTFE V Ring Packing Kit Table 3. Standard Spring Loaded PTFE V Ring Packing Kit Key Number Description Material 6 Spring ASTM A313 S Packing Set PTFE (Polytetrafluoroethylene) / PTFE, 25% carbon filled 16 Washer ASTM A240 S Spacer J 2000 (filled Polytetrafluoroethylene) E1248 Figure 6. ENVIRO SEAL Packing Kit (Optional for Stainless Steel Only) Table 5. ENVIRO SEAL Packing Kit (Optional for Stainless Steel Only) Key Number Description Material 13 Bushing Carbon Graphite 14 Packing Set PTFE (Polytetrafluoroethylene) / PTFE, 25% carbon filled 17 Belleville Spring N06600 Nickel Alloy (ASTM B637 N07718, 40 HRC max) 18 Bushing PEEK (polyetheretherketone) 19 Washer Modified PTFE Special ENVIRO SEAL Packing Note The ENVIRO SEAL PTFE packing system is suitable for 100 ppm environmental applications on services up to 51.7 barg (750 psig) and process temperatures ranging from 46 to 2 C ( 50 to 450 F). E1241 Figure 5. Molded Graphite (Flexible Graphite) Packing Kit (Optional) Table 4. Molded Graphite (Flexible Graphite) Packing Kit (Optional) Key Number Description Material 13 Bushings Carbon Graphite 14A Packing Rings Graphite 14B Packing Ring Graphite For non environmental applications, this packing system offers excellent performance at the same temperature range up to the maximum valve working pressure. Temperature limits apply to packing arrangements only. Complete valve assembly temperature limits may differ, refer to appropriate pressure/temperature ratings. (Reference Fisher Packing Selection Guidelines for Sliding Stem Valves, Bulletin 59.1:062, D101986X012). 3
4 24003 Valve Product Bulletin Table 6. Technical Specifications NOMINAL PIPE SIZE NPS 1/2, 1, 1 1/2, and 2 END CONNECTIONS SEAT PLUG SEALING CHARACTERISTIC SEAT LEAKAGE Screwed NPT Metal to Metal Linear Class III VALVE BODY MATERIAL Bronze Stainless Steel PRESSURE RATING F / F F / F TEMPERATURE LIMITS 20 to 400 F 20 to 450 F Table 7. Maximum Cv Values at 100% Plug Opening (Kv = 0.86 x Cv) VALVE SIZE ORIFICE DIAMETER PLUG TRAVEL RATED VALUES NPS inches inches C V 1/ , / E1282 Figure 7. Valve Body and Temperature Limits Table 8. Maximum Cv Values Valve Series C V Rating F L F d X T K C Table 9. Actuator Specifications TYPE (1),, 70 Multi Spring Diaphragm (Single Acting) DIAPHRAGM AREA 210, 350, 450 cm 2 /,, 70 in 2 AIR FAILURE and Fails Open or Closed (Field Reversible) / 70 Fails Closed ONLY TRAVEL (2) 14.2 or 19.1 mm / 0.56 or 0.75 inches AMBIENT TEMPERATURE RANGE 29 C to 71 C / 20 F to 160 F MAXIMUM AIR PRESSURE 2.41 barg / 35 psig DIAPHRAGM MATERIAL (3) NBR (Nitrile) / TPES (Polyester Thermoplastic) SPRING CASES Steel, Powder Epoxy Coated with Stainless Steel Fasteners YOKE Ductile Iron, Powder Epoxy Coated 1. Electric actuators available. Refer to bulletins 52.1:ECV (D103347X012) and 52.1:NVACT (D1036X012). 2. Dual travel stops are available on Baumann and actuators. These are not field reversible. 3. Optional reinforced VMQ (Silicone) diaphragm with FKM (Fluorocarbon) O ring actuator stem seal for high temperature conditions ( 29 C to 121 C / 20 F to 250 F) is available with Baumann and actuators ONLY. 4
5 Product Bulletin Valve Table 10. Allowable Pressure Drops (psi) Mixing (Combining) Service ORIFIC DIAMETER (inch) NOMINAL PLUG TRAVEL (inch) (1) ACTUATOR TYPE BENCH RANGE (psi) ALLOWABLE PRESSURE DROP PORT L FAILS CLOSED (PSI) 3 15 psi Signal to Actuator With Positioner 20 psig Air Supply BENCH RANGE (psi) ALLOWABLE PRESSURE DROP PORT L FAILS OPEN (PSI) 3 15 psi Signal to Actuator With Positioner 20 psig Air Supply Use Baumann or larger actuator with molded graphite ribbon or ENVIRO SEAL packing systems. Table 11. Allowable Pressure Drops (psi) Diverting (Diverging) Service ORIFIC DIAMETER (inch) NOMINAL PLUG TRAVEL (inch) (1) ACTUATOR TYPE BENCH RANGE (psi) ALLOWABLE PRESSURE DROP PORT L FAILS CLOSED (PSI) 3 15 psi Signal to Actuator With Positioner 20 psig Air Supply BENCH RANGE (psi) ALLOWABLE PRESSURE DROP PORT L FAILS OPEN (PSI) 3 15 psi Signal to Actuator With Positioner 20 psig Air Supply Use Baumann or larger actuator with molded graphite ribbon or ENVIRO SEAL packing systems. 5
6 24003 Valve Product Bulletin FLOW INTO PORTS U AND L PERCENTAGE OF MAXIMUM RATED Cv FLOW INTO PORT C PERCENTAGE OF MAXIMUM RATED Cv % TRAVEL % TRAVEL E1283 E1284 Figure 8. Mixing Service Flow Characteristics Figure 9. Diverting Service Flow Characteristics Table 12. Valve Body Dimensions and Weights: NPT Valve Bodies Only VALVE BODY MATERIAL VALVE SIZE BRONZE, NPT STAINLESS STEEL, NPT (A) TRAVEL WEIGHT NPS A B C1 A B C1 Inches lbs 1/ / Table 13. Actuator Weights BAUMANN ACTUATOR BAUMANN ACTUATOR BAUMANN 70 ACTUATOR kg lbs kg lbs kg lbs
7 Product Bulletin Valve ( 8.5) 141 (5.5) 127 (5.0) 279 ( 11.0) 60 (2.4) ( 13.1) 229 (9.0) 229 (9.0) 276 (10.9) 271 (10.7) WAY WITH BAUMANN ACTUATOR AND 3660/3661 POSITIONER 160 ( 6.3) 163 (6.4) 152 ( 6.0) 94 (3.7) BAUMANN ACTUATOR w/ FIELDVUE DVC2000 DIGITAL VALVE CONTROLLER 31 (1.24) 279 ( 11.0) 160 ( 6.3) BAUMANN 70 ACTUATOR w/ FIELDVUE DVC6010 DIGITAL VALVE CONTROLLER 130 (5.1) MAX 71 (2.8) MAX 279 ( 11.0) 152 ( 6.0) BAUMANN ATC/FAIL OPEN ACTUATOR WITH HANDWHEEL BAUMANN ATO/ FAIL CLOSED ACTUATOR WITH HANDWHEEL BAUMANN ACTUATOR WITH ADJUSTABLE OPEN/ CLOSE DUAL TRAVEL STOPS BAUMANN ATC / FAIL OPEN ACTUATOR WITH HANDWHEEL BAUMANN ATO/FAIL CLOSED ACTUATOR w/ HANDWHEEL E1285 NOTE: ACTUATOR REMOVAL REQUIRES 115 mm (4.5 INCHES) VERTICAL CLEARANCE. mm (inch) Figure 10. Dimensional Drawings Table 14. Application Port (1) Service Inlet Outlet Diverting C U and L Mixing U and L C 1. C = Common port, U = Upper port, L = Lower port 7
8 24003 Valve Product Bulletin C U L U C E1286 L Table 15. Model Numbering System Actuator Type Figure 11. Mixing and Diverting Applications 24 3 Valve Body Series Service Port L Fails 3 Way Valve Body Material 24 D Diverting 1 Closed 3 Bronze M Mixing 2 Open S Stainless Steel 70 Note Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use, or maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end user. Baumann, ENVIRO SEAL, Fisher, FIELDVUE, and PlantWeb are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Emerson Process Management Marshalltown, Iowa USA Sorocaba, Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore Singapore Fisher 8 Controls International LLC 2009, 2010; All Rights Reserved
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