QLM and QLD Series Three-port Control Valves
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- Leon Norris
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1 Local regulations may restrict the use of this product to below the conditions quoted. In the interests of development and improvement of the product, we reserve the right to change the specification without notice. opyright 013 TI-P39-14 H Issue 4 QLM and QLD Series Three-port ontrol Valves Description The QLM and QLD are three-port control valves which have linear characteristics for mixing or diverting service. These valves can be used on thermal oil, compressed air, steam, condensate and some other fluids.they are available in four body materials: cast iron, SG iron, carbon steel or stainless steel. ll valves can be supplied with the standard metal-to-metal seats, stellite facing for increased resistance to wear or soft seats for tight shut-off. The standard stem sealing is by spring adjusted PTFE chevrons but high temperature graphite seals or metal bellows with supplementary safety packing may also be specified. The QLM and QLD three-port control valves can be used with the following actuators: PN700 series PN6700 series PN7000 series Pneumatic: PN8000 series PN9000E series PN9000R series EL700 series Electric: EL series EL6 series Technical data Plug design Parabolic / vee port Flow characteristics Linear Metal-to-metal seat EN lass IV Leakage rate Stellite faced Maximum of 0.00% of Kv PTFE soft seal EN lass VI Rangeability 30:1 DN1 to DN0 0 mm Travel DN6 to DN mm DN1 to DN00 0 mm Sizes and pipe connections ll valve flanges referred to in this document are in accordance with EN 109. Note: JIS and SME flange options are also available on request. Type ody material onnection Size range QL33M ast iron PN16 DN1, 0,, 3, 40, 0, 6, 80, 100, 1, 10 and 00 QLM: Mixing service QL43M* arbon steel PN / PN40 DN1, 0,, 3, 40, 0, 6, 80, 100, 1, 10 and 00 QL63M* Stainless steel PN / PN40 DN1, 0,, 3, 40, 0, 6, 80, 100, 1, 10 and 00 QL73M SG iron PN16 / PN DN1, 0,, 3, 40, 0, 6, 80, 100, 1, 10 and 00 QL33D ast iron PN16 DN, 3, 40, 0, 6, 80, 100, 1, 10 and 00 QLD: Diverting service QL43D* arbon steel PN / PN40 DN, 3, 40, 0, 6, 80, 100, 1, 10 and 00 QL63D* Stainless steel PN / PN40 DN, 3, 40, 0, 6, 80, 100, 1, 10 and 00 QL73D SG iron PN16 / PN DN, 3, 40, 0, 6, 80, 100, 1, 10 and 00 * Note: QL43M, QL43D, QL63M and QL63D three-port control valves are also available with PN16 flanges by special order. Page 1 of 8
2 Limiting conditions QL33M and QL33D PN16 ody design conditions QL43M, QL43D, QL63M and QL63D PN40 QL73M and QL73D PN Maximum differential pressures See specific actuator Technical Information Sheet. Stem seal: Standard bonnet Extended bonnet PTFE Maximum 3 Graphite Maximum 0 PTFE Maximum 0 Graphite Maximum 400 Operating limit conditions QL33M and QL33D (cast iron) onnet ody Standard Extended ellows PTFE Graphite PTFE Graphite PN16 PN Pressure (bar) Temperature ( ) -/ / / / QL73M and QL73D (SG iron) onnet ody Standard Extended ellows PTFE Graphite PTFE Graphite PN16 PN Pressure (bar) Temperature ( ) -10/ / / / / / / QL43M and QL43D (carbon steel) onnet ody Standard Extended ellows PTFE Graphite PTFE Graphite PN16 PN Pressure (bar) Temperature ( ) -9/ / / / / / / QL63M and QL63D (stainless steel) onnet ody Standard Extended ellows PTFE Graphite PTFE Graphite PN16 PN Pressure (bar) Temperature ( ) -9/ / / / / / / Differential pressure For the maximum available differential pressures, see the relevant pneumatic or electrical actuator Technical Information sheets. Page of 8
3 Operating range QL33M and QL33D (cast iron) Temperature Steam saturation curve Pressure bar g The product should not be used in this region. - Flanged PN16 QL73M and QL73D (SG iron) Temperature Steam saturation 0 curve Pressure bar g The product should not be used in this region. High temperature packing is required. - Flanged PN - Flanged PN QL43M and QL43D (carbon steel) Temperature Steam saturation 0 curve Pressure bar g The product should not be used in this region. High temperature packing is required. - Flanged PN40 - Flanged PN 400 QL63M and QL63D (stainless steel) Temperature Steam saturation 0 curve Pressure bar g The product should not be used in this region. High temperature packing is required. - Flanged PN40 - Flanged PN Page 3 of 8
4 Materials ast iron, SG iron and carbon steel valves Type No. Part Material Material designation STM / DIN STD 1 ody ast iron DIN 1691 GG ast iron Standard bonnet SG iron DIN 1693 GGG 40.3 Extended bonnet arbon steel DIN ody SG iron DIN 1693 GGG 40.3 SG iron Standard bonnet SG iron DIN 1693 GGG 40.3 Extended bonnet arbon steel DIN ody arbon steel DIN 174 GG arbon steel Standard bonnet arbon steel DIN 16 Mnr Extended bonnet arbon steel DIN Plug(s) Stainless steel S S9 4 Valve seats Stainless steel S S9 Valve stem Stainless steel S S9 ellows Stainless steel ISI 316 L 6 Spacer Stainless steel ISI Stuffing box gasket Graphite 8 Lock-nut Stainless steel ISI 304 ast iron 9 Stuffing box Stainless steel S S9 SG iron 10 Mounting nut Zinc plated steel NF 33 X 18S arbon steel 11 Packing PTFE / graphite PTFE / graphite 1 Spring Stainless steel S S4 13 onnet gasket Graphite 14 Stud arbon steel 193 7M 1 Nut arbon steel 194 Gr. H 16 Lock-nut Stainless steel ISI Guide bush PTFE 18 Stem guide bush Stainless steel Hardened ISI Lock-nut Stainless steel ISI Pin Stainless steel ISI Gasket Graphite nti-rotation screw Stainless steel ISI 304 Stainless steel valves Type No. Part Material Material designation STM / DIN STD 1 ody Stainless steel DIN Standard bonnet Stainless steel DIN Extended bonnet Stainless steel STM 18 F316 3 Valve plug Stainless steel STM 31 F8M 4 Valve seat Stainless steel STM L Valve stem Stainless steel STM L ellows Stainless steel ISI 316 L 6 Spacer Stainless steel ISI Stuffing box gasket Stainless steel ISI 304 Stainless 8 Lock-nut Stainless steel ISI 316 steel 9 Stuffing box Stainless steel ISI Mounting nut Zinc plated steel NF 33 X 18S 11 Packing PTFE / graphite PTFE / graphite 1 Spring Stainless steel S S4 13 onnet gasket Graphite 14 Stud Stainless steel Nut Stainless steel 194 Gr Lock-nut Stainless steel ISI Guide bush PTFE 18 Stem guide bush Stainless steel Hard faced ISI Lock-nut Stainless steel ISI Pin Stainless steel ISI Gasket Graphite nti-rotation screw Stainless steel ISI 304 Page 4 of 8
5 ellows gland seal QLM Mixing valve 16 QLD Diverting valve Page of 8
6 Kv flowrate coefficients and travel Nominal size DN1 DN0 DN DN3 DN40 DN0 DN6 DN80 DN100 DN1 DN10 DN00 Travel mm Mixing service Kv Diverting service Kv Kv flowrate coefficients are shown in metric units (Kv = water flowrate in m 3 /h with 1 bar differential pressure). For conversion: v (UK) = Kv x v (US) = Kv x 1.16 Dimensions and weights (approximate) in mm and kg Weights (kg) Size Dimensions (mm) onnets D 1* Standard Extended / ellows DN DN DN DN DN DN DN DN DN DN DN DN * Note: The 1 dimension shown refers to valves fitted with an extended bonnet, with or without PN16 and PN bellows. /1 D Page 6 of 8
7 Q series control valve selection guide: Valve size Valve series Valve characteristic ody material onnections 3-port design Stem sealing Seating option Other options Flow coefficient onnection type DN1 and DN0 (mixing service only) DN, DN3, DN40, DN0, DN6, DN80, DN100, DN10, DN10 and DN00 (mixing and diverting service) Q = Q series 3-port L = Linear 3 = ast iron 4 = arbon steel 6 = Stainless steel 7 = SG iron 3 = Flanged D = Diverting M = Mixing lank = Standard PTFE chevron H = Graphite packing 1 = PN16 bellows seal = PN bellows seal lank = Standard metal-to-metal W = Hard facing (stellite) G = Soft seal (PTFE) lank = Standard X = Extended bonnet To be specified To be specified DN Q L 4 3 M Kvs10 PN40 Selection example: DN Q L 4 3 M Kvs10 PN40 How to order Example: 1 off Spirax Sarco DN QL43M Kvs10 flanged to PN40. Page 7 of 8
8 Spare parts The spare parts available are in heavy outline. Parts drawn in broken line are not supplied as spares. These spares are for the following valves:- QL33D, QL43D, QL63D, QL73D Diverting DN to DN00 QL33M, QL43M, QL63M, QL73M Mixing DN1 to DN00 DN1 to DN0 DN6 to DN00 vailable spares ctuator clamping nut PTFE gland seal kit for DN1 to DN0 only (gasket, chevrons, spring, upper and lower bearings and 'O' ring) PTFE gland seal kit for DN6 to DN100 only (gasket, chevrons, guide bush, spring) PTFE gland seal kit for DN1 to DN00 only (gasket, chevrons, guide bush, spring) Graphite gland seal kit for DN1 to DN00 (graphite stem seals and stuffing box gasket) Stem, plug and bonnet gasket onnet gasket (packet of 3) Seats (1 off top and bottom) 1 D, E E F 1 Note: PTFE and graphite seal kits are suitable for stuffing box and extended bonnet versions. S DS ES/FS S F Diverting type Mixing type vailable spares for valves with bellows seal Graphite gland seal kit (packing set) S Seats ( items) S onnet gasket (packet of 3) S ellows gasket (packet of 3) DS ellows, stem, plug Mixing valves FS, S, DS and bellows gasket Diverting valves FS, S, DS How to order spares lways order spares by using the description given in the column headed 'vailable spares', and state the size and type of valve including the date code of the product. Example: 1 - PTFE gland seal kit for a Spirax Sarco DN6 QL43M three port control valve. Date coded 03. How to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare. D E F Page 8 of 8
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