ABsOlute flow control. SERIES 3E // DN (6-16 ) // Oil & Gas // Power Generation // Petrochemistry TRIPLE OFFSET BUTTERFLY VALVES
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1 ABsOlute flow control SERIES 3E // DN (6-16 ) // Oil & Gas // Power Generation // Petrochemistry TRIPLE OFFSET BUTTERFLY VALVES
2 GENERAL INFORMATION GENERAL CHARACTERISTICS Triple offset design Shut-off and regulating device Metal/Metal sealing High opening & closing performance Zero leakage (no visible leakage when tested at high pressure with water and low pressure with air according to current international standards) Easy repair & maintenance Easy installation & mounting STANDARDS LEAK TEST: EN , Rate A/B* ISO 5208, Rate A/B* API 598, TAB. 5 ANSI (FC) 70-2, Class VI FACE TO FACE ACC.: EN 558, SERIES 20 ISO 5752, SERIES 20 API 609, TAB. 3 *For tightness rate A, please consult with the manufacturer. APPLICATIONS High performance applications such as chilled water, water, utility lines, gasoline, natural gas, air, oil, jet fuels and process lines, such as: Oil Tankers Refi neries Power Generation Oil & Gas Steel & Mining Pulp & Paper Chemical & Petrochemical Industry Food & Beverage CONNECTION BETWEEN FLANGES: EN , 2 DIN ASME B16.5 ATEX OPTION: Version according to ATEX 94/9/EC Zone 1 and 21 Gr II, Cat. 2 G WORKING STANDARD: EN A1 TOP FLANGE: EN ISO 5211 MARKING: EN19 TYPE DESIGNATION 3E-3 5 L 4 B 150 DN Version of body B = wafer T = lug Models Wafer type B Lug type T Material of disc 7 - Stainless steel (Uranus B6) 5 - Carbon steel , , (A216 WCB) nitridated 5s - Carbon steel , , (A216 WCB) + Stellite 4 - Stainless steel / / nitridated 4s - Stainless steel / / Stellite Material of seat L - lameral version - Stainless steel (AISI 316) + Graphite Material of body 7 - Stainless steel (Uranus B6) 6 - Low carbon content steel (A352 LCC) 5 - Carbon steel (A216 WCB) 4 - Stainless steel (A351 CF8M) Series name Series 3E PRODUCT QUALITY AND CONTROL ABO production facilities are certified in accordance to ISO 9001 quality system, which ensures product quality and precision in manufacturing as well as strict product testing. Quality control guidelines and procedures include number of steps in 3 main areas: Incoming materials control, In-production control and After-production control. Test procedures are established according to: EN , ISO 5208, API 598, ANSI/FCI 70-2 Manufacture according to the requirements of the European Directive 97/23/CE Equipment under pressure (Category III, modul B) All ABO valves pass pressure tests to 110% of rated pressure to ensure bubble tigh shutoff All actuators are calibrated and cycle tested before shipment Material Traceability Rule Certification is provided for all supplied valves as per customer s request Positive Material Identification All materials are subjected to PMI testing in order to verify Material Traceability Certificate Certificates - Complete list of certificates can be found on.
3 DESIGN BENEFITS 1) NITRIDATED OR STELLITED DISC OPTION Disc is provided nitridated as standard, stellited disc is an option. 2) INTERNATIONAL STANDARD COMPATIBILITY Top flange according to Standard ISO 5211 enables direct mounting of manual operators and power actuators. Longer necks of ABO butterfly valves result in insulation of ISO top flange (protection of mounted actuator), and further in complying with Heating Systems Regulation standards. 3) SPIRAL SEAT The gasket is spiral wound SS/Graphite for zero leakage. Spiral seat ensures free space for dilatation of the lamellar seat during extreme temperature service. 4) TRIPLE OFFSET Triple offset design ensures safe function and tightness even in case of changing temperatures or case pressure peak. This geometry ensures that the bodies seal contacts the disc only at the final shut-off position without rubbing or galling. 5) SPLIT SHAFT Split shaft ensures favourable Cv/Kv and pressure loss factor. WHY TRIPLE ECCENTRIC VALVE? As cost of raw materials continues rising, a global shift towards more material and energy effi cient products and technologies can be observed. In the valve industry, butterfl y valves provide for signifi cant cost savings over conventional valves such as ball, gate or globe valves due to an inherent reduction in materials and weight. With concentric butterfl y valves; however, friction is constantly present throughout the operation cycle, thus subsequently reducing the life expectancy of such a valve. Double offset butterfl y valves greatly decrease the friction to within the fi nal degrees of closure, still resulting in a reduced life expectancy. ABO third offset design eliminates practically all friction throughout the operation cycle, therefore providing increased life expectancy and overall valve performance. Such friction elimination is possible thanks to conical machining profi le of critical sealing components resulting in properly angled cone. This ensures friction free stroking throughout the entire operating cycle. Metal sealing components are never in contact with each other until fi nal degree of valve closure with the 90 angle acting as a mechanical stop; resulting in no over travel of the disc seat.
4 MATERIALS & TECHNICAL INFORMATION DRAWING & MATERIALS Execution in other material types can be provided upon request. Choice of the seat and disc materials for various media will be recommended upon specific enquiry. Item Name Material 1 Body COATING 7-Stainless steel (Uranus B6) 6-Low carbon content steel (A352 LCC) 5-Carbon Steel (A216 WCB) 4-Stainless Steel (A351 CF8M) 2 Disc 7 - Stainless steel (Uranus B6) 5 - Carbon steel , , (A216 WCB) nitridated 5s - Carbon steel , , (A216 WCB) + Stellite 4 - Stainless steel (AISI 316) - for ss body up to DN 300 Stainless steel (AISI 420) - for WCB body DN Stainless steel (CF8M) - for ss body DN all discs are nitridated (on customer s request can be Stellited: 4s) 3 Shaft Stainless steel (AISI 420)/ Duplex 4 Pivot Stainless steel (AISI 420)/ Duplex 5 Pin Stainless steel (AISI 420)/ Duplex 6 Flange seal Graphite 98% 7 Sleeve Stainless steel (AISI 316L) 8 Sleeve Stainless steel (AISI 316L) + Ni 9 Flange Carbon steel (A441) + Zn/ Stainless steel (AISI 316L) 10 Seat L-Stainless steel (AISI 316) + Graphite 98% 11 Seal Graphite 12 Cover Carbon steel (A441) / Stainless steel (AISI 316) Item Name Material 13 Cover seal Graphite 98% 14 Packing gland Stainless steel (AISI 316) 15 Lock washer Stainless steel (AISI 316) 16 Bracket Carbon steel (A441) 17 Retaining sleeve Stainless steel (AISI 316) 18 Gland flange Stainless steel (CF8) 19 Packing Graphite 20 Washer Stainless steel A4 21 Hex nut Stainless steel A4 22 Washer Stainless steel A4 23 Bolt Stainless steel A4 24 Screw Stainless steel A4 25 Bolt Stainless steel A4 26 Washer Stainless steel A4 27 Hex nut Stainless steel A4 28 Name plate - 29 Rivet Stainless steel A4 30 Plate - 31 Stud Stainless steel A4 Other material upon request. Black painting FINALUX Decklack μm Based on customer s request, higher degree of coating can be provided INSTALLATION BETWEEN FLANGES (DN ) TYPE B PN / ISO PN 6 ISO PN 10 ISO PN 16 ISO PN 25 ISO PN 40 Class 150 Class 300 x x JIS 10K JIS 16K For lug type (T) installation, please specify in the inquiry. x standard not suitable suitable with additional machining
5 ACTUATION & TORQUES ACTUATION POSSIBILITIES All ABO handles, manual gear operators, pneumatic and electric actuators can be mounted directly to ABO butterfly valves, thus eliminating brackets or couplings. This allows for simple installtion in the field, minimizes possible misalignment and decreases overall height. MANUAL GEARBOX WITH HANDWHEEL ABO gearbox series of manual actuators combines state of art production technology, with cast iron and pressed steel construction, to provide a smooth and trouble-free operation for heavy duty on-off and throttling service of ABO valves. The rugged, cast iron body seals is weatherproof to IP65. A self-locking gearing holds the valve in the desired position. Further features include a readily accessible handwheel, adjustable stopcrew for closed position, removable splined drive bush with indexing facility and a facility to lock handwheel with padlock and chain. Gearboxes, as well as handlevers, can be supplemented with contacts for signalization of endpoints. A B C D E F Weight 3,7 3,7 6,6 6,6 14,5 27,2 Dimensions mentioned in mm, weight in kg. Weight is approximate, and is dependent on the customers selection of gearbox. ACTUATORS ELECTRIC ACTUATORS - ABO series 97 electric actuators are designated for quarter turn operating application. Electric actuators of 24V, 230V and 400V can be installed on ABO butterfl y valves. PNEUMATIC ACTUATORS - ABO pneumatic actuators Series 95 are rack and pinion, opposed-piston actuators available in two versions: single acting & double acting A B C Weight 15,8 15, ,75 70,6 107 Dimensions mentioned in mm, weight in kg. OPERATING TORQUES UPON WORKING PRESSURE (NM)* Open torques (Nm) 10 bar bar bar bar bar bar Operating torques are mentionged without safety reserve. Closed torque (water) Closed torque (air) Max. torque on shaft - 35Lx Max. torque on shaft - 34Lx Operating torques are mentionged without safety reserve.
6 WORKING CONDITIONS, DIMENSIONS DN (6-16 ), PN 10 & 16 WORKING CONDITIONS Working pressure DN 150: 40 bar DN 200: up to 30 bar DN DN 400: 25 bar Working temperature Max. temperatures for each material of seat are accepted only for a specifi c medium and short time exposure. max temperature range: C C with WCB body - 29 C C with CF8M body C C DN Weight (kg) d1 d2 A B C D1 D3 S1 S2 E G ISO 5211 y b mm inch Version B Version T F F F F F F Other dimensions upon request. All statements, technical information in this brochure are tentative and for general use only and do not constitute a recommendation or guarantee for any specifi c service or application requirement. Consult ABO representative or factory for specific requirements and material selection for your intended application. The right to change or modify product design or product without prior notice is reserved. Binding specification will be provided in each offer. ABO valve accepts no liability for damages caused by bad interpretation or use of the information included in this brochure Data subject to change. Company HQ Czech Republic: ABO valve, s.r.o. Dalimilova 285/54, Olomouc Tel: , export@abovalve.com Slovakia: ABO Slovakia, s.r.o. Banská Bystrica Tel: aboslovakia@aboslovakia.sk Russia: ABO ARMATURA Ltd. Smolensk Tel: aboarmatura@yandex.ru Singapore: ABO Valve Pte. Ltd. Singapore Tel: lsw@abovalve.com China: ABO Flow Control Beijing Tel: wen@abovalve.com Bahrain: ABO Middle East Kingdom of Bahrain Tel.: jimmichen@abovalve.com
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