Electronic Scrap Recycling. From waste to valuable secondary products. Turn-key plants for E-scrap processing.
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1 From waste to valuable secondary products. Turn-key plants for E-scrap processing. Electrical and Electronic Scrap Recycling Plant Fully compliant with EU-Directive No. 2002/96 (WEEE)
2 Definition Disposal of electric and electronic equipment according to the European WEEE-directive. Recovery of the metals, plastics and other components. Separation of contaminated parts.
3 The Input-Focus: All 10 categories of the WEEE-Directive Exception: CRT`s and Lighting equipment
4 Explosion Control Vibrating Screen Overband Magnet Sorting Cabine Bunker Conveyor QZ Granulator Overband Magnet Eddy Current Separator Infeed Conveyor Fine Grinder
5 Infeed Manual pre-sorting Storage facilities
6 Simple and efficient infeed methods One piece conveyor with horizontal feeding zone on the floor or lowered Separate bunker conveyor on the floor and Feeding conveyor Separate bunker conveyor Lowered into the floor and Feeding conveyor
7 Dismantling with the QZ Infeed conveyor Ex-proof hopper Vibrating discharge with integrated screen (Only for QZ 1200-QZ1600) Ext screen for QZ 2000 and QZ 2500 Explosion proof measures and fire extinguishers Foaming unit (against explosions) Cooling unit Optional Bunker conveyor Anti noise cabin Aspiration (if required)
8 The QZ for all purposes QZ 1600 HD QZ 2000 HD QZ 2500 HD
9 Manual sorting of processed valuable materials or...
10 Automatical sorting of valuable materials
11 Manual sorting cabins Infeed conveyor Screen < 100 mm (QZ 2000 and QZ 2500) Overband magnet Vibrating divider 2 or 3 sorting conveyors + sorting bay s Noise isolated sorting house with ventilation, aicro, heating, lights, EM switch and PLC control panel Steelworks, conveyors Optional Additional discharge conveyors External dust aspiration system Customer required design
12 Sorting cabin with storage facilities Manual Sorting > 100 mm: Fe, Alu, Copper, Cabels, PC-Boards, Plastics Manual Sorting < 100 mm: Batteries, Condensators, Copper
13 Manual sorting cabins 2 sorting lines for Fe-fraction and NF-fraction
14 Various infeed conveyors Optical Sorting Module Vibrating dividers Optical or all metal separators (depends customer preference) Fe and NF separators Various discharge conveyors Structural steelwork acc H&S Optional Ventilation system Compressed air for optical separating units (usually supplied by customer)
15 Automated Sorting Single step operation Reducing labor cost Raising quality Raising recycling rates
16 Bunker conveyor Granulation Line Infeed conveyor Granulator UG Vibrating discharge Bouncing conveyor + overband magnet Anti noise cabin Eddy current separator Steelworks, conveyors acc H&S Optional Module can be expanded by a fine grinding process (Hammer mill or Cutting mill)
17 Output Advantages of the QZ Dismantled in seconds Very careful process Unsensitive towards unshreddables Approx. 80 % ready to sell products
18 Output Household devices
19 Output Computers and telecommunication equipment
20 Ferro Stainless steel Aluminium Tin plate Motors, shafts Output Various fractions Cables Copper / Brass PC Boards Sorted plastics Mixed plastics Sorted plastics Batteries, capacitors
21 Technical Specifications Capacity: 2 15 tons / h Space needed: d approx. 60 x 35 Meters; Height 9,5 Meters (incl. Pre-sorting, storage and logistics) Noise protection: db(a) Personnel requirement (per shift): 4 to 15 (depends on automated equipment) Electrical connection: kw; average approx. 70% Air purity after filter: < 10 mg/nm³
22 References SüdRec Illingen, Germany SWEEP Ltd. Sittingbourne, UK Veolia Propreté Gonesse, France Wincanton Group Ltd. Daventry und Billingham, UK EAR Elektronik Altgeräte Recycling West Telfs, Austria E-Elektra Dunaujvaros, Hungary EGN Entsorgungsgesellschaft Niederrhein, Germany e-cycle solutions Calgary, Canada Québec, Canada Viridor Elektrorecycling Perth, Schottland St. Helens, UK SC Gremlin Computer Bukarest, Romania Les Ateliers Fauesnautaires Brest, France
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