In-line 3D Sputtering Coating System. Fully automated. pst line

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1 In-line 3D Sputtering Coating System Fully automated pst line

2 pst line In-line 3D Sputtering Coating System Fully in-line automated base coat, 3D sputtering and top coat system Ultra efficient varnishing system (less than 30% over-spray) High solid UV curable lacquer Fully automatic loading and offloading stations Class 100 clean room environment implemented Environmentally friendly with minimal rejects In-line quality inspection camera available to check each single item Lowest power consumption anywhere Proven lowest overall investment, and cost per item User friendly operator interface with touch screen panels pst line In-line 3D Sputtering Coating System by Tapematic

3 A leap forward in technology Built on the ability to draw on the best that the world has to offer, and to develop innovative products with anticipation of market needs, Tapematic has evolved over five decades into a truly global company that creates great value for its customers, and provides a secure future for its employees in every corner of the world where its machinery is installed. A pioneering spirit that puts innovation at the heart of everything we do. moulding machine (optional) loading offloading hepa 100 Air cleaning system bt coating 3D Coating System S8+ 3D Sputtering System Handling & transportation system bt coating 3D Coating System Tapematic pst line overview Tapematic presents the pst line. A revolutionary, fully automatic system, capable of applying a UV base-coat, 3D metallisation and a UV top-coat together with final inspection utilising a Hi-res optical camera quality control system. The result is a turnkey line for the complete, self-contained and in-house production of finished items. The pst line incorporates two Tapematic BT Coating stations, the most efficient UV varnishing system available anywhere today. Each 3D Part can be varnished in as little as 150 milliseconds, using high solid UV curable lacquer. Combined with the S8+ sputtering system, you are guaranteed the most environmentally friendly and cost effective solution available today, for metallisation and varnishing of 3D objects. The pst line loading and offloading, and indeed, all inline processes, are linked by a fully automatic handling system, custom designed to customer specific, product requirements. Built-in ionisation and Class 100 HEPA filtering, guarantees that no contamination enters the process area; thus ensuring total quality in production. An industrial grade PLC and precision servomotors control all functions and handling. The process control is monitored and adjusted using a user-friendly, touch screen interface. The pst line is the ultimate solution for any company that wishes to have control of in-house metal coating or parts, thereby guaranteeing their customers, in turn, a stable, high quality coating and finishing system for their products.

4 bt coating 3D Coating System (base-coat) S8+ 3D Sputtering System Fully in-line automatic coating system Self contained, dust free ionisation In-built flame or plasma pre-treatment Varnishing as fast as 150 ms per piece Controlled quartz infrared flash-off oven Water cooled UV curing modules 3D metal coating, sputtering multiple items simultaneously Load-lock system to maintain the chamber permanently in high vacuum Automatic loading/offloading from the chamber in less than 1 second Lowest sputtering power available Ultra high uniformity and reflectivity Class 100 clean room environment World s greenest coating technology Environmentally friendly with zero rejects Class 100 clean room environment Tapematic bt coating (base-coat) overview Tapematic S8+ overview surface treatment airless spray system automatic loading offloading bt coating 3D Coating System hepa 100 Air cleaning system water cooled UV curing IR flash-off The BT coating system is designed to varnish 3D objects in the most efficient way possible today, using High solid UV curable lacquers. Being capable of automatically loading and offloading component parts directly on to a mandrel station, it avoids any manual contact whatsoever, before then varnishing as fast as 150 milliseconds per piece. The BT coating system uses the most advanced system available today to coat cylindrical and 3D objects. Developed in-house by Tapematic, with the goal of offering an environmentally friendly and ultra modern solution to replace traditional coating equipment. The BT coating system offers huge advances over the traditional methods employed today, both in terms of cost and efficiency. automatic loading offloading load lock Chamber always in high vacuum S8+ cathode hepa 100 Air cleaning system To Metallise 3D objects (3D sputter coating), in an efficient, cost effective and reliable way, is what you ll achieve using the Tapematic S8+ sputtering system. The S8+, thanks to its unique load-lock and constant vacuum concept, is capable of sputtering 3D items, while simultaneously loading and offloading; thereby always maintaining the chamber in high vacuum. This confirms the S8+, using the latest green technology, as the most energy efficient solution in the field of thin film metal deposition, guaranteeing ultra low power consumption, with the possibility of sputtering with an ultra fast cycle time, at less than 5 Kw. The S8+ can be used to sputter a wide range of materials such as but not limited to: Aluminium, Gold, Silver, Chromium, Stainless Steel, Brass, Copper and Titanium. pst line In-line 3D Sputtering Coating System by Tapematic

5 Technical data Our simple requirement: be the best Substrate Utilities Substrate material PE, HDPE, PC, PET, PS, PP, PA, ABS, SAN, Nylon, Glass, Metal Power 400V 3 phase 50/60 Hz 45 k VA Substrate dimension Ø 60 x 135 h mm (Custom dimension upon request) Air 6 bar 300 N l/min Handling process Vacuum bar 10 m3/hr Loading Transport Reject Automated pick-up from vibratory feeder module Bosch Varioflow chain conveyor system Reject identification via RFID technology Water 34 lt./min, C, ph 6-8, dh 4-8 Argon bar, 20 sccm, purity % Environment Quality check 3D vision system Work area 12 m x 4 m ceiling height minimum 3 m Offloading Automated discharge Temperature C Clean room environment Built in class 100,000 Coating process Safety Relative Humidity 55-65% non condensing Surface treatment Plasma - flame treatment station CE Complies with all current regulations Preparation Air deioniser and dust removal station We reserve the right to make modifications without prior notice Lacquer High solid UV curable lacquer Flash off Controlled quartz infrared oven Curing Water cooled UV lamp Sputtering process Target material Aluminum, Silver, Gold, Stainless Steel, Chrome, Copper, Titanium Vacuum chamber Load lock system to maintain consistent high vacuum Production Cycle time Up to 60 pcs/min. Yield 95% 2595 Physical Up-time 95% Dimensions Weight w x 2600 l x 2100 h mm 2400 kg pst line In-line 3D Sputtering Coating System by Tapematic

6 Tapematic Head Office Via Vimercate Ornago MB Italy Tel Fax Tapematic UK Hangar 3 Lodge Farm Nightingale Hall Road Earls Colne Airfield Colchester Essex CO6 2NR Tel.: Fax: [email protected] Tapematic USA 6881 Kingspointe Parkway Suite A-9 Orlando Florida USA Tel: Fax: [email protected] Tapematic Asia Flat F, 2F. block A Tung Chun ind. bldg Cheung Wing road, Kwai Chung New Territories Hong Kong Tel: Fax: [email protected] The right choice