SEM Model 23/5 GREEN VALUE KIT Medium / Heavy Duty Disintegrator & Briquettor System
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1 SEM Model 23/5 GREEN VALUE KIT Medium / Heavy Duty Disintegrator & Briquettor System SEM GREEN VALUE KIT bundles your disintegration needs with our ECO-Friendly briquetting system, making the most GREEN destruction system available. Sound Enclosure with Optional In-Feed Conveyor FC-15 Fan Cyclone Filter system pictured with Optional Enclosure Panels and Drum Collection Model 23/5 Disintegrator Briquette SEM Disintegrator SEM Dual Discharge Air Filter & Dust Collection Briquettor collection *System shown with optional accessories / upgrades SEM: An ISO Registered Company Demonstrating our commitment to a GREEN environment!
2 DISINTEGRATOR: The SEM Model 23/5 is the most popular of our Medium / Heavy Duty Disintegrators, providing high volume destruction in excess of 900 Lbs at NSA Approved 3/32 particle and up to 1,400 + lbs/hr at larger particle sizes. The Model 23/5, like all of SEM s Disintegrators has been evaluated by NSA and meets the requirements of NSA/CSS Specification ~ High Security Disintegrators and the NSA/CSS ~ Optical Media Destruction Devices. BRIQUETTOR: The SEM Dual Discharge Briquettor is our new high volume Briquettor designed specifically to work with the SEM Model 23/5 Disintegrator. The Briquettor is designed to highly compact paper waste resulting in a 90% volume reduction. The SEM Briquettor not only helps your organization to be Eco-Friendly, but may reduce disposal and transportation costs as well! VALUE KIT: The 23/5 GREEN Value Kit bundles everything you would need for a complete enclosed system at a substantial savings over individual component purchases. The system includes the following: Model 23/5 Disintegrator with 7-Blade Cutting system o Includes 30 Hp Motor, Integrated 3/32 Sizing Screen, Hour Meter SEM Dual Discharge Briquettor with expanded Waste Holding Tank Customized MX Sound Enclosure ( 2 Thick Insulated Steel ) * See attached details Spare set of knives (5 rotor/2 bed) Model 23/5 General Maintenance Kit Fan Cyclone Evacuation System to transport waste into Briquettor Customized Air Filtration system to minimize dust. Installation, Validation and At-Site Training (CONUS) by SEM Factory Technicians. WARRANTY All SEM Disintegrator Systems are individually evaluated to best suite the customer s needs, while considering budget, space limitations and destruction application. All new SEM Disintegrators come with a Lifetime Warranty. SEM warrantees the Disintegrator against defective parts and workmanship for the life of the unit. Wear items are excluded. The SEM Briquettor comes with 1 yr. parts & 6 month labor warranty. SEM warrantees the Briquettor against defective parts and workmanship for the life of the unit. Wear items excluded. INSTALLATION Installation includes on-site setup of your system by SEM factory supplied technicians. Installation is based on a level installation location with dock and double door access. Customer is responsible for supplying an at site fork truck. Customer is responsible for all electrical: Inclusive of supplying appropriate power, electrical disconnects and interconnecting wiring. A certified electrician is recommended. SEM to provide electrical diagrams and support to connect power. Due to the uniqueness of your site, additional costs may be necessary. Once installation is complete, SEM will also provide system validation ( testing ) as well as operator training.
3 DUAL DISCHARGE BRIQUETTOR FEATURES: Compact design for high stability Easily accessible controls with operation elements for manual control, briquette length Rugged building-block construction to meet present and future requirements. Continuous material in feed and spiral auger Quick erecting design, allowing for most installations under 2 hours. SPECIFICATIONS Individual feed hopper which allows for precise feeding of the in feed auger of your waste to the pressing chamber with two individual pistons and rams which compress your waste by up to 90% of its original volume. Separate drive for material agitator and worm gear in feed chamber Rugged and compact hydraulic system Access Doors Allowing for manual feeding or maintenance OPTIONS: View Windows - Featuring glazed acoustical glass mounted in self-sealing neoprene gasket. Briquette tubes to direct your final briquettes to their collection point Collection tip bins for ultimate collection of briquettes WASTE REDUCTION: Disintegrated materials take up significant space from storage to transportation. Compact briquettes, in comparison, are space-saving by up to 90% from their original volume. These briquettes may also afford you a high heating value due to their compaction. Eco-Friendly due to reduced fuel / disposal costs and reduced landfill consumption. DIMENSIONS: Height 88 x Width 107 x Depth 68
4 ABOUT THE SEM MX SOUND ENCLSOURE: Don t be fooled by competitive enclosures that are constructed of carpeted plywood and foam. The SEM MX Sound Enclosure is a high quality steel constructed system with highly effective mineral wool insulation located between the steel walls. The Enclosure also provides double doors to gain access to the system for repairs / maintenance and waste removal. The SEM MX Enclosure consists of: Acoustical Panels - Modular in design, 2 steel thickness. Featuring a 16 gauge outer steel jacket and 22 gauge perforated steel interior. Between these two sheets of steel are 2 of sound insulation material that is wrapped in plastic film eliminating moisture absorption. Panels are seam welded, providing durability and structure integrity. Highly absorptive acoustical insulation for optimum noise isolation. Special panel connectors eliminating acoustic leaks Rugged building-block construction to meet present and future requirements. Unique panel removability feature allows for individual panels to be dismantled with out need for supports providing additional access for maintenance. Quick erecting design, allowing for most installations under 2 hours. Panel connectors are 14-gauge steel construction, sound insulation filled, and when secured in place works much like vise providing a rigid assembly dba noise reduction average, actual sound levels will vary based on machine size and destruction material. Consult your sales consultant for specific applications or for a sound test on your system. SEM MX SOUND ENCLOSURE: Insulated Steel Construction COMPETITIVE ENCLSOURE: Carpeted Plywood Construction Closed Door View
5 SIDE BY SIDE COMPARISON SEM MX STEEL SOUND ENCLSOURE vs WHITAKER PLYWOOD ENCLOSURE SEM MX STEEL FEATURE SEM MX STEEL BENEFIT WHITAKER PLYWOOD Construction Materials - 16 Gauge outer steel and 22 gauge inner steel walls for Maximum Structural Integrity and Sound Reduction. Steel Fire Retardant, weather resistant, quality construction. 3/16 Hex Socket Pins for construction strength. Plywood Conducive to fire, rot, mold, mildew and collapse. Screws and nails used to construct wood shed. Acoustical panels with 2 thick absorption ( 6# / cu feet ) of 4 Lb Mineral Wool Insulation integrated between steel walls with plastic film to eliminate moisture. Fire retardant, integrated between steel walls most effective for sound reduction. Reduces sound by 22 db at a CONFIRMED STC-40 rating. Carpet atop plywood with use of EPS ( Expanded Polystyrene) between wood walls. Carpet Not effective as a sound reducing agent. Gets dirty quickly and difficult to clean. EPS According to sound experts A-Wall Inc EPS is ineffective as a sound barrier. NOT fire retardant. Powder Coated paint on steel walls Dust resistant and easy to clean Carpet conducive to dust and difficult to clean must vacuum Acoustically sealed doors and seams Junction box with internal light Integrated surveillance window Operator control panel on outside of enclosure Factory controlled modular Design Built-in Jackscrew adjustment on frame Free Standing Roof Security Engineered Machinery Neoprene gaskets ~ Reduce sound and dust emitting from enclosure. Wiring is neatly connected. Light for safety when maintaining system or changing waste bags Allows user to see into enclosure to determine when waste bags are full, etc. One button turns on ALL system components from outside of enclosure easy and safe In advance of shipment - Erected at-factory, disassembled and shipped as a modular system. Insures quality. Can be erected quickly and easily with patented Speed Erect system. Can also be moved at a later date and re-assembled quick and easy. Easily adjusted to align to uneven floors Easy to remove walls for access if need be. Don t need to disturb roof panels where ventilation, filter system and wiring is housed Erected like wooden shed. Not airtight. More noise, more dust emitting from enclosure. NOT INCLUDED Less safe. No lights. Dark and dusty inside enclosure. NOT INCLUDED bags could get filled and clog system reducing productivity. NOT INCLUDED Must go inside enclosure to start each component of system individually.not as safe. Erected at-site like wooden shed. Quality is dependant on installer and materials used. Once erected, difficult, if not impossible, to move and reerect. NOT INCLUDED - may require difficult to install shims NOT INCLUDED Once the roof is screwed-in, need to remove it to move walls to gain access to the system. Very difficult!
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