Miniature Switches & Pilot Devices
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- Nigel Nichols
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1 Miniature A6 Series Miniature Switches and Pilot Devices: 16mm Key features of the A6 series switches and pilot lights include: 16mm (/8") mounting hole LED illumination Compact design saves space Momentary, Maintained, Selectors, and E-Stops Gold-clad Silver contacts for reliable low level switching Snap action contacts IP40 (dustproof) or IP6 (oiltight) versions Specifications UL ecognized File No.E996 Degree of Protection Contact Configuration Maximum Voltage Thermal Current Minimum Applicable Load Contact Material Terminal Style Operating Temperature Operating Humidity Contact esistance Insulation esistance Vibration esistance CSA Certified File No. L2141 IP40: Dustproof IP6 Waterproof/Oiltight/Corrosion esistant, 20V AC/DC 3A V AC/DC, 1mA (subject to operating conditions) Gold-clad silver.110" Solder/ Quick Connect LED Type: -2 to + C (no freezing) 4 to 8% H 0mΩ maximum (initial value) 100MΩ minimum (00V DC megger) 10 to Hz, amplitude 1.mm p-p Certificate No Contact atings Shock esistance Damage limits: 00m/sec 2 (approx. 0G) Operating extremes: 200m/sec 2 (approx. 20G) Electrical Life 100,000 operations minimum (at full rated load) Maintained: 100,000 operations minimum Mechanical Life Momentary: 1,000,000 operations minimum Selector/Keylock: 20,000 operations minimum Switch Unit: 2,000VAC, 1 min. between live/dead part and terminals of different poles; Dielectric Strength 1,000V AC, 1 minute between terminals of the same pole; 1,00V AC, 1 minute between contact and lamp terminals. Illumination Unit: 2,000VAC, 1 min. between live part/ground Soldering Temperature 20W/ seconds or 260 C/3 seconds Operating Voltage 24V 120V 240V AC (0/60Hz) DC esistive 1.0A 0.A Inductive 0.7A 0.A esistive 1.0A 0.2A Inductive 0.7A 0.1A LED Lamp atings ated Voltage/Current V DC ±% 6V AC/DC (±10%) 12V AC/DC (±10%) (±10%) 8mA DC: A,, W, Y: 6mA G, S: ma AC: A,, W, Y: 8mA G, S: 7mA DC: 8mA AC: 9mA DC: 8mA AC: 9mA 1. AC Inductive Load, PF = ; DC Inductive Load, L/ = 7ms. 2. Minimum applicable load (reference value) is V AC/DC/1mA (applicable range is subject to the operating conditions and load). 3. LED lamp contains a built-incurrent-limiting resistor and a protection diode. 4. LED s don t burn out. Luminance is reduced to 0% of initial intensity after being lit for 0,000 hours continuously. USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC -17
2 Miniature s: Non-Illuminated Pushbuttons Style Contact Momentary Maintained (Latching) Dustproof (IP40) Oiltight (IP6) Dustproof (IP40) Oiltight (IP6) mm Standard Button mm mm x 24mm 23.mm AB6 Non-Illuminated Pushbuttons (Assembled) AB6M-M1-1 AB6M-M2-1 AB6Q-M1-1 AB6Q-M2-1 AB6H-M1-1 AB6H-M2-1 AB6M-M1P-1 AB6M-M2P-1 AB6Q-M1P-1 AB6Q-M2P-1 AB6H-M1P-1 AB6H-M2P-1 AB6M-M1P-M1 AB6M-M2P-M1 AB6M-A1-1 AB6M--1 AB6Q-A1-1 AB6Q--1 AB6H-A1-1 AB6H--1 AB6M-A1P-1 AB6M-P-1 AB6Q-A1P-1 AB6Q-P-1 AB6H-A1P-1 AB6H-P-1 AB6M-A1P-M1 AB6M-P-M1 1 Button Color Code Color Code Black Green ed Blue White Yellow B G S W Y Oversize Button 23.mm AB6Q-M1P-Q1 AB6Q-M2P-Q1 AB6Q-A1P-Q1 AB6Q-P-Q1 17. X 23.mm AB6Q-M1P-H1 AB6Q-M2P-H1 AB6Q-A1P-H1 AB6Q-P-H1 1. In place of 1, specify Button Color Code from the table at the right. 2. To order as sub-assembled, see page For accessories, see page For dimensions, see page -27. s: AB6-V Pushlock Turn eset Shape Operation Contact Dustproof (IP40) Oiltight (IP6) 23.mm Mushroom emarks Pushlock Turn eset AB6M-V1- AB6M-V2- AB6M-V1P- AB6M-V2P- 1. Button available in red only. 2. eplacement button: order AB6M-V- s: Buzzer Style Shape Voltage (mm) 12V DC 24V DC UZ6-11 UZ USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC
3 Miniature AB6 Non-Illuminated Pushbuttons (Sub-Assembled) Operator + Button = Completed Unit s: Operators Style Contact Operator Non-Illuminated Pushbuttons Momentary AB6M-M100 AB6Q-M100 AB6H-M100 Maintained AB6M-A100 AB6Q-A100 AB6H-A100 Momentary AB6M-M200 AB6Q-M200 AB6H-M200 Maintained AB6M-00 AB6Q-00 AB6H-00 s: Buttons/Lens Description Button Dustproof (IP40) Oiltight (IP6) AB6M-BK1-1 AB6M-BK2-1 AB6Q-BK11 AB6Q-BK2-1 Oversize Oversize AB6H-BK1-1 AB6H-BK2-1 AB6M-BK2-M1 1 Button Color Code Color Code Black Green ed Blue White Yellow B G S W Y AB6Q-BK2-Q1 Oversize AB6Q-BK2-H1 1. In place of 1, specify Button Color Code from table on right. 2. Buttons which are rated IP6 include a waterproof rubber gasket. 3. For accessories, see page USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC -19
4 Miniature AL6 Illuminated Pushbuttons (Assembled) s: LED Illuminated Pushbuttons Description Style Voltage mm diameter Contact s Momentary Maintained (Latching) Dustproof (IP40) Oiltight (IP6) Dustproof (IP40) Oiltight (IP6) Standard Lens mm mm x 24mm ±10% ±10% ±10% AL6M-M14-➁ AL6M-M24-➁ AL6Q-M14-➁ AL6Q-M24-➁ AL6H-M14-➁ AL6H-M24-➁ AL6M-M14P-➁ AL6M-M24P-➁ AL6Q-M14P-➁ AL6Q-M24P-➁ AL6H-M14P-➁ AL6H-M24P-➁ AL6M-A14-➁ AL6M-4-➁ AL6Q-A14-➁ AL6Q-4-➁ AL6H-A14-➁ AL6H-4-➁ AL6M-A14P-➁ AL6M-4P-➁ AL6Q-A14P-➁ AL6Q-4P-➁ AL6H-A14P-➁ AL6H-4P-➁ 24mm diameter ±10% AL6M-M14P-M➁ AL6M-M24P-M➁ AL6M-A14P-M➁ AL6M-4P-M➁ Oversize Lens 24 mm ±10% AL6Q-M14P-Q➁ AL6Q-M24P-Q➁ AL6Q-A14P-Q➁ AL6Q-4P-Q➁ mm x 24mm ±10% AL6Q-M14P-H➁ AL6Q-M24P-H➁ AL6Q-A14P-H➁ AL6Q-4P-H➁ 1. In place of ➁, specify Lens/LED Color Code from table below. 2. Lamps also available in V DC, 6V AC/DC or 12 V AC/DC, change 4 using voltage/lamp codes (ie AL6M-M13-➁ uses 12V AC/DC LED). 3. LED lamp is included in unit and contains a current-limiting resistor and a protection diode. (External resistor not required.) 4. To order as sub-assembled, see page For accessories, see page For dimensions, see page -27. ➁ Lens/LED Color Code Color Code Amber A Green G ed Blue S White W Yellow Y Voltage Code Voltage V DC 1 6V AC/DC 2 12V AC/DC 3 4 Code USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC
5 Miniature AL6 Illuminated Pushbuttons (Sub-Assembled) Operator + LED Lamp + Lens = Completed Unit s: Operators Style Contact Operator AL6 Illuminated Pushbuttons Momentary AL6M-M100 AL6Q-M100 AL6H-M100 Maintained AL6M-A100 AL6Q-A100 AL6H-A100 Momentary AL6M-M200 AL6Q-M200 AL6H-M200 Maintained AL6M-00 AL6Q-00 AL6H-00 s: Lenses Unit Degree of Protection Dustproof (IP40) Oiltight (IP6) Size Standard Standard Oversize AL6M-LK1-➁ AL6M-LK2-➁ AL6M-LK2-M➁ AL6Q-LK1-➁ AL6Q-LK2-➁ AL6Q-LK2-Q➁ AL6H-LK1-➁ AL6H-LK2-➁ AL6Q-LK2-H➁ 1. In place of ➁, specify Lens Color Code from table below. 2. Lenses which are rated IP6 include a waterproof rubber gasket. 3. For accessories, see page -2. ➁Lens/LED Color Code Color Code Amber Green ed Blue White Yellow A G S W Y s: LED Lamps Appearance ated Voltage V DC 6V AC/DC 12V AC/DC LATD-➁ LATD-6➁ LATD-1➁ LATD-2➁ In place of ➁, specify LED Color Code from table at left. USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC -21
6 Miniature AL6 Pilot Lights (Assembled) s: LED Pilot Lights Description Voltage (mm Lens) Dustproof (IP40) Oiltight (IP6) (mm Lens) (mm x 24mm Lens) AL6M-P4-➁ AL6M-P4P-➁ AL6Q-P4-➁ AL6Q-P4P-➁ AL6H-P4-➁ AL6H-P4P-➁ ➁ Lens/LED Color Code Color Code Amber Green ed Blue White Yellow A G S W Y 1. In place of ➁, specify LED/Lens Color Code. 2. Lamps also available in V DC, 6V AC/DC or 12 V AC/DC, change 4 using voltage codes (ie AL6M-P3-➁ uses 12V AC/DC lamp). 3. LED Lamp is included and contains built-in current limiting resistor and reverse polarity protection diode. (no external resistor required) 4. To order sub-assembled, see page For accessories, see page For dimensions, see page For one piece pilot lights and/or dome lens pilot lights, see page A-210. Voltage Code Voltage Code V DC 1 6V AC/DC 2 12V AC/DC USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC
7 Miniature AL6 Pilot Lights (Sub-Assembled) Operator + LED Lamp + Lens = Completed Unit s: Operators AL6 Pilot Lights Style s: Lenses Unit Pilot Lights Degree of Dustproof IP40 Protection AL6M-LK1-➁ AL6M-P00 AL6Q-P00 AL6H-P00 Oiltight IP6 AL6M-LK3-➁ AL6Q-LK1-➁ AL6Q-LK3-➁ AL6H-LK1-➁ AL6H-LK3-➁ 1. In place of ➁, specify Lens Color Code from table below. 2. Lenses which are rated IP6 include a waterproof rubber gasket. 3. For accessories, see page -2. ➁Lens/LED Color Code Color Code Amber Green ed Blue White Yellow A G S W Y s: LED Lamps Appearance ated Voltage V DC 6V AC/DC 12V AC/DC LATD-➁ LATD-6➁ LATD-1➁ LATD-2➁ In place of ➁, specify LED Color Code from table at left. USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC -23
8 Miniature AS6 Selector and Keylock Switches (Assembled) s: AS6 Selector Switches and Keylock Switches (2- & 3- Position) Style Function Selector Switches Keylock Switches Selector Keylock Selector Keylock Selector 2-Position 90 3-Position 4 2-Position 90 3-Position 4 2-Position 90 Maintained L AS6M-2Y2P AS6M-2KT2P1 AS6M-21Y2P AS6M-21KT2PB Maintained AS6M-3Y2P AS6M-3KT2P1 Center Center 2-Way eturn Center AS6M-31Y2P AS6M-32Y2P AS6M-33Y2P AS6M-31KT2P1 AS6M-32KT2P1 AS6M-33KT2PD Maintained L AS6Q-2Y2P AS6Q-2KT2P1 to AS6Q-21Y2P AS6Q-21KT2PB Maintained AS6Q-3Y2P AS6Q-3KT2P1 Center AS6Q-31Y2P AS6Q-31KT2P1 Center 2-Way eturn Center AS6Q-32Y2P AS6Q-33Y2P AS6Q-32KT2P1 AS6Q-33KT2PD Maintained L AS6H-2Y2P AS6H-2KT2P1 L L L AS6H-21Y2P AS6H-21KT2PB Contact Operations (for all selectors) Contacts Operator Position and Contact Operation 2-pos. () 3-pos. () Center 1Key etention Codes Code Description A B C D E G H Key not retained in any position (removable in all positions) Key retained in right position only Key retained in left position only Key retained in left and right (3 position only) Key retained in center only (3 position only) Key retained right and center (3 position only) Key retained left and center (3 position only) 1. For more information on these options, contact your IDEC representative. 2. Key cannot be removed in a spring return position. Maintained AS6H-3Y2P AS6H-3KT2P1 Keylock 3-Position 4 Center Center AS6H-31Y2P AS6H-32Y2P AS6H-31KT2P1 AS6H-32KT2P1 2-Way eturn Center AS6H-33Y2P AS6H-33KT2PD 1. In place of 1, specify Key etention Code. See table on right. 2. All models are IP6 and. 3. Available as assembled units only. 4. For accessories, see page -2.. For dimensions, see page USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC
9 Miniature Accessories A Series: 16mm Appearance Description Used With Locking ing Wrench Lens emoval Tool Lamp Holder Tool Switch Guard Terminal Cover Made of metal. Used for tightening plastic locking ring during installation. Tightening torque should not exceed 3kgfcm Made of metal. Used for removing lens or button from the housing Made of rubber. Used for removing and replacing LED lamps in illuminated units Prevents inadvertent switch operation. IP40 dust-tight rated. 90 degrees opening maintained Prevents inadvertent switch operation. IP6 oiltight rated 0 degrees opening, spring return Made of translucent nylon. Fits over and shields the terminals Ø /8" (16mm) units Ø 31/64" (12mm) AP2M units Ø 13/32" (10mm) AP1M units All pushbuttons and pilot lights All illuminated pushbuttons and pilot lights / / All /8" (16mm) units MT-001 MT-002 MT-003 MT-101 O-77 AL-K6 AL-KH6 AL-K6SP AL-KH6SP AL-V6 Dust Cover Fits over the lens or button to provide protection from dust. (not applicable for oversize lenses or buttons) All round units All square units All rectangular units AL-D6 AL-DQ6 AL-DH6 Adaptor Socket Plug-on terminal adaptor with solder terminal Plug-on terminal adaptor with PCB terminal All /8" (16mm) units AL-C6 AL-C6V Mounting Hole Plug eplacement LED Lamps Fills unused panel cutouts. Made of nitrile rubber. Push-in installation from front of panel. IP6 (oiltight) rated. Fills unused panel cutouts. Made of aluminum. Screw-on locking ring from inside of panel. IP6 (oiltight) rated. LED with built in current limiting resistor (with all illuminated assemblies). ubber Aluminum V DC 6V AC/DC 12V AC/DC AL-B6 AL-BM6 LATD-➁ LATD-6➁ LATD-1➁ LATD-2➁ eplacement Locking ing Fastens operators to panel (included with all operators). All switches & pilot lights HA9Z-LN Anti-otation ing Prevents rotation of switches in panel (included with all operators). All switches & pilot lights AL6-LP eplacement Engraving Inserts Engraving plates to allow legends underneath translucent lenses (included with all lenses). standard standard standard oversize /rectangular oversize AL6M-W AL6Q-W AL6H-W AL6M-MW AL6Q-QW eplacement Keys Pair of keys (#132). All key switches use same standard key. All key selectors AS6-SK 1, In place of ➁ specify color code. A=Amber, W=White, G=Green, Y=Yellow, =ed, S=Blue. 2. LEDs include built-in current limiting resistor and reverse polarity protection diode. USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC -2
10 Miniature Schematics A Series: /8" (16mm) Terminal Arrangement (Top View) Illuminated Pushbuttons ( + ) Lamp COM ( ) Lamp Contact (Single-pole/Double Throw) ( + ) Lamp COM ( ) Lamp Contact (Double-pole/Double Throw) Non-illuminated Pushbuttons and Selector Switches COM COM IDEC s Superbright LED Contact (Single-pole/Double Throw) Internal Circuit Contact (Double-pole/Double Throw) LATD-1,-2,-6 (GS) LED Chip Protective Diode Zener Diode LATD- (AWY) LATD-1,-2,-6 (AWY) LATD- (GS) USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC
11 Miniature Dimensions A Series: /8" (16mm) Pushbuttons, Ø /8" (16mm) 2. 3 Terminal Width t ubber Gasket Anti-rotation ing Locking ing Panel Thickness 0. to 6mm ø Large Size Lens Terminal Width t 2. 3 ubber Gasket Anti-rotation ing Locking ing Panel Thickness 0. to 6mm all dimensions are in mm ø all dimensions are in mm Selector Switches, Ø /8" (16mm) 2. 3 Terminal Width t Gasket Anti-otation ing Locking ing Panel Thickness: 0. to 6 mm ø all dimensions are in mm 2. 3 Terminal Width t Gasket Anti-otation ing Locking ing Panel Thickness: 0. to 6 mm C ø all dimensions are in mm USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC -27
12 Miniature Dimensions con t Switch Guard, Ø /8" (16mm) Panel Thickness: to mm Panel Thickness: to mm min. 26. min. (4. min. for 0 opening type) min. 26. min. (4. min. for 0 opening type) 22 Gasket (90, 110 opening types) Panel Thickness: to mm Waterproof Gasket for Switch Guard Gasket (0 opening type) min min. Gasket min. 2 min. Terminal Sockets AL-C6, /8" (16mm), Solder Terminal Width t 2. 3 ubber Gasket Anti-rotation ing Locking ing Panel Thickness 0. to 6mm Dust Covers AL-D6, 0.936" ( 24) AL-DQ6, 0.936" ( 24) AL-DH6, 1.17" (30) " (13) 0.012" (0.3) 0.293" (7.) Dust Cover Gasket 0.07" (13) 0.012" (0.3) 0.293" (7.) Dust Cover Gasket 0.293" (7.) 0.07" (13) 0.012" (0.3) Dust Cover Gasket 23. ø23. Panel Cut-Outs For Units w/dust Cover / Ø 0.632" (Ø ) Ø 0.632" (Ø ) AL-C6V, Ø /8" (16mm), PCB Terminal: x 0.09" (0.3 x 1.) 1.303" (33.4) 0.098" (2.) 0.117" (3) 0.19" () 0.19" () 0.234" (6) 0.148" 0.638" (16.2) (3.8) 0.234" 8 - Ø 0.062" (6) (Ø 1.6) Holes 0.936" ( 24) Ø 0.936" (Ø 24) 0.936" ( 24) Ø 1.17" (Ø 30) USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC
13 Miniature Dimensions con t Marking Plates for Pushbuttons with Standard Size Lens Style AL6M-W AL6Q-W AL6H-W Dimensions Outside (OD) Marking Area (a) Ø a Ø 0.38" (13.8mm) Ø 0.468" (12mm) Ø OD Marking Area OD Ø /8" (16mm) 0.38" (13.8mm) 0.468" (12mm) Engraving must be made on the engraving area within 0.02" (0.mm) deep. 0.38" x 0.772" (13.8 x 19.8mm) 0.468" x 0.702" (12 x mm) Marking Plates for Pushbutton with Oversize Lens Style AL6M-MW / AL6Q-QW a Marking Area OD 1 OD 2 a 2 a 1 Marking Area Ø a Ø OD Dimensions Marking Area OD a Marking Area Outside (OD) Ø 0.491" (12.6mm) 0.491" (12.6mm) Marking Area (a) Ø 0.429" (11mm) 0.429" (11mm) eplacing Lens and Marking Plate emoval emove the lens holder assembly (lens, marking plate and holder) from the operator by holding the color lens recesses with the lens removal tool (Part No.MT-101) and pulling out. emove marking plate by pushing the color lens from the rear to disengage the latches. Marking plate must be engraved on the side as shown in the figure on the right. Ø /8" (16mm) ecess Latches Installation For illuminated and non-illuminated pushbuttons: 1. Insert marking plate inside lens in correct direction (For non-illuminated, install marking plate when replacing button). 2. Press color lens on to lens holder to engage latches. 3. Insert lens holder into housing in correct direction. Color Lens Engraving Area Marking Plate Lens Holder Operator Do not loosen spring on illuminated pushbutton units (except on pilot light units). The marking plate must be engraved on the front side as shown above. USA: (800) 262-IDEC or (408) , Canada: (888) 317-IDEC -29
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