THINK PARTS THINK TORNOS DELTA 12 / DELTA 20. Single-spindle automatic turning machine with sliding headstock

Transcription

1 THINK PARTS THINK TORNOS Single-spindle automatic turning machine with sliding headstock

2 THE DELTA LINE Powerful, economical and productive, the Delta line of machines is dedicated to machining simple parts. Delta machines offer an effective machining solution and represent a great value for its price. Main advantages : Machining with or without guide bush Motorised tools Large machining zone Motor spindles (main and counter spindle) Cooling unit independent of the spindles Rigid cast iron frame Large capacity machining fluid reservoir and swarf container Reduced footprint ISO programming User-friendly control panel Fast to setup Productive Optimal distance between the tools and the material as a result of the minimal tool spacing and the U-shaped gang tool Rapid movement of axes up to 32 m / min 3 radial rotating tools and up to 3 rotating tools in counter-operation (Option on 5 axes only) The liquid-cooled motorised guide bush offers Economical Machine offers a high level of autonomy as a result of its large swarf container. The container can be emptied while the machine is running. Great value for its price for a rapid return on investment. exceptional precision and allows the spindles to run at maximum speed ( rpm on Delta 12). 2

3 THE GATEWAY TO THE «WORLD OF TORNOS» Brass Bar turning steel Brass Brass Titanium Simple Numerous macros type G900 for programming help such as automatic bar loading workpiece pick-up, initial cut, etc. Multiple CNC functions as standard Machine can be programmed via a PC using Powerful Simple, tried and tested design offering exemplary reliability Good tool accessibility for easy adjustments High precision machining Tornos CNC editor software 3

4 EQUIPMENT AND OPTIONS Machine equipment and options available : Motorised rotating guide bush Fixed guide bush and roller guide bush «Working without a guide bush» kit Driven rotating guide bush 1 indexing on main spindle and on counter- + spindle C-axis for the main spindle 3-spindle device for transversal milling / drilling X1 - High pressure pump (15 bars) including valves controlled by M codes for : Coolant line on front platten 1 Coolant line on rear platten 1 Coolant line for counter operations Through the counter spindle coolant Workpiece recovery at the counter-spindle and guide bush Workpiece ejector with counter-spindle + - Y1 + Z1 - collet cleaning Workpiece conveyor Automatic bar loader Bar loader interface Fire extinguisher interface Recovery system for long workpieces Warning light Delta 12 / 5 4

5 With guide bush Without guide bush Change in 30 minutes! Kit for work without a guide bush Max. length of workpiece : 45 mm Reduced bar end Work with drawn barstock X4 Z Delta 12 / 4 5

6 THE DELTA LINE DELTA 12/4 II - DELTA 20/4 II Delta 12 / 4 Bar diameter 12 mm 4 linear axes 1 tool system Up to 16 tools Spindle speed ,000 rpm DELTA 12/4 II - DELTA 20/4 II COUNTER-OP. MAIN OP. Module avec 3 outils tournants radiaux DELTA 12/5 II - DELTA 20/5 II Module avec 3 outils tournants radiaux Outils en bout fixe pour travail en opération et en Delta 12 / 5 Bar diameter 12 mm 5 linear axes 2 independent tool systems Up to 20 tools Spindle speed ,000 rpm Outils en bout fixe pour travail en opération et en DELTA 12/5 II - DELTA 20/5 II COUNTER-OP. MAIN OP. Outils en bout fixe Outils bout fixe pour pour travail travail en opération et en Outils en bout fixe pour travail en opération et en DELTA 12/4 II - DELTA 20/4 II Outils en bout fixe pour travail en Delta 20 / 4 Bar diameter 20 mm 4 linear axes 2 independent tool systems Up to 16 tools Spindle speed ,000 rpm DELTA 12/4 II - DELTA 20/4 II COUNTER-OP. MAIN OP. Module avec 3 outils tournants radiaux DELTA 12/5 II - DELTA 20/5 II Module avec 3 outils tournants radiaux Outils en bout fixe pour travail en opération et en Delta 20 / 5 Bar diameter 20 mm 5 linear axes 1 independent tool system Up to 20 tools Spindle speed ,000 rpm Outils en bout fixe pour travail en opération et en DELTA 12/5 II - DELTA 20/5 II COUNTER-OP. MAIN OP. Outils en bout fixe Outils en bout fixe pour pour travail en opération et en Outils en bout fixe pour travail en opération et en Outils en bout fixe pour travail en

7 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Delta 12 Delta 20 Max. bar diameter mm Ø 12 Ø 20 Max. length of workpiece mm fixed guide bush : 210 fixed guide bush : 210 motorised guide bush : 170 motorised guide bush : 170 driven guide bush : 80 driven guide bush : 80 without guide bush : 45 without guide bush : 45 Max. drilling diameter for main spindle Ø mm 7 10 Max. thread-cutting diameter for main spindle M6 x 1 M8 x 1.25 Max. bar diameter for counter-spindle Ø mm Max. drilling diameter for counter-spindle Ø mm 7 7 Max. thread-cutting diameter for counter-spindle Ø mm M6 x 1 M6 x 1 Max. transversal drilling diameter Ø mm 6 (option) 6 (option) Max. transversal thread-cutting diameter M5 x 0.8 (option) M5 x 0.8 (option) Main spindle speed rpm 200 to 12, to 10,000 Counter-spindle speed rpm 200 to 12, to 10, 000 Max. number of tools (4 axes / 5 axes) 16 tools / / 20 tools 16 tools / 20 tools Tool dimensions mm 12 x 12 x x 12 x 85 Main spindle power kw 1.5 / / 3.7 Counter spindle power kw 1.5 / / 2.2 Coolant pump power kw Lubricating oil pump power W 3 3 Net weight (4 axes / 5 axes) kg 1800 / / 1950 Feed power (4 axes / 5 axes) KVA 10 / / 11 Air pressure bars 6 6 Air flow ln / min Oil pan capacity l Width x Depth x Height mm 1640 x 1200 x x 1200 x 1725 NC unit FANUC 0i-TD FANUC 0i-TD Axes controlled 4 axes / 5 axes 4 axes / 5 axes Type of axes X1, Y1, Z1, Z4, (X4) X1, Y1, Z1, Z4, (X4) Min. increment mm (X in diameter) (X in diameter) Fast feed speed m / min 32 (X1 : 24) 32 (X1 : 24) Feed speed mm / min 1 to to 6000 Tool offset value ±6 figures ±6 figures Number of offsets LCD / MDI 8.4 colour LCD 8.4 colour LCD Memory for workpiece programs Kb STANDARD NC FUNCTIONS Multiple thread whirling cycle Manual pulse generator Background programming Display of time and number of workpieces Customer macro B G96 constant cutting speed Spindle synchronisation (speed / phase) Tool wear and geometry Programmable G54-G59 data entry Chamfer and radius Direct programming of design dimensions Correction of tool radius Multiple repetitive cycles Drilling cycle Rigid thread-cutting (spindle, counter-spindle) Cutting monitoring Detection of spindle speed fluctuations Inch / metric function 0.1 micron resolution Interface for memory card Thread whirling cycle 7

8 OPTIONS High-frequency spindles High-frequency spindles, with rotation speeds of up to rpm, enable Delta turning machines to perform drilling / milling, and slitting as well as eccentric drilling. Many variants possible : Face drilling on the bar Combined face drilling on the bar and in counter-operation 5-axis model : Radial drilling / milling Axial drilling / milling in counter-operation Combined axial and radial drilling / milling 8

9 OPTIONS Motorised counter-operations Delta 12 / 5 and Delta 20 / 5 models can be fitted with a motorised counter-operations unit, which increases the equipment s machining options. Up to 3 positions can be motorised thereby taking the total number of driven tool positions to 6. TECHNICAL SPECIFICATIONS Max. motor speed : 7000 rpm Max. nominal speed : 0.75 kw 2 independent speed settings, controlled by M-codes. Motorised counter-operation The «quill» Ø 25 mm spindle for axial drilling / milling Angle drive drilling / milling tool for transversal drilling or milling slits 9

10 FLOOR SPACE GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS 4, 5 AXES Max. length mm 1640 Max. width mm 1200 Max. height (+ warning light) mm 1725 (340) Height at centre of spindle mm 1100 Adjustable pump flow l / min Swarf container capacity l 45 Ambient service temperature degrees 5-35 Colours : RaL 7035 grey, RaL 5013 blue CE / CEM certified 3355 / 2.5M 3950 / 3.2M 4505 / 3.7M / 2.5M 1795 / 2.5M 890 / 3.2M 1940 / 3.2M 990 / 3.7M / 3.7M / 2.5M 570 / 3.2M 570 / 3.7M 10

11 ROBOBAR SBF-320 ROBOBAR GENERAL SPECIFICATIONS SBF D12 SBF D20 Machine Delta 12 Delta 20 Min. bar passage mm 3 3 Max. bar passage without preparation mm All capacities in two bar guides mm / 5-20 System Oil bath Oil bath Loading round, hexagonal and square bars Yes Yes Bar length m 3 3 Bar end extraction From rear From rear Capacity of magazine 5 mm - 54 workpieces 16 mm - 17 workpieces Max. bar rotational speed rpm 12,000 12,000 Electrical power required kw Lubrication tank liters Adjustable guidance aperture Yes Yes Integrated extension Yes Yes CE / CEM compliant Yes Yes Weight kg Pneumatic unit pressure bars Delta 20/

12 TORNOS S.A. Rue Industrielle 111 CH Moutier Tél. +41 (0) Fax +41 (0) [email protected] DEUTSCHLAND GmbH Karlsruher Str. 38 D Pforzheim Tél. +49 (0)7231 / Fax +49 (0)7231 / [email protected] FRANCE Boîte postale 330 St-Pierre en Faucigny F La Roche s / Foron Cedex Tél. +33 (0) Fax +33 (0) [email protected] IBERICA Pol. Ind. El Congost Avda. St Julia, 206 Nave 8 E Granollers Tél Fax [email protected] ITALIA SRL Via Cesare Pavese 21 I Opera / MI Tél Fax [email protected] US CORPORATION 840 Parkview Boulevard US - Lombard, IL Tél Fax [email protected] UK LTD Tornos House Whitwick Business Park Coalville UK - Leicestershire LE67 4JQ Tél. +44 (0) Fax +44 (0) [email protected] POLAND Sp. z o.o. Ulica Spółdzielcza Kąty Wrocławskie Poland Tél Fax [email protected] TORNOS DO BRASIL, Ltda Av. Dr. Cardoso de Melo, 1470 Conj. 604 CEP Vila Olímpia São Paulo - Brasil Tél [email protected] (Shanghai) LTD Hui Feng Creativity Garden Feng Yu Building, 1-2F No. 239, Xitai Rd, Xu Hui District CN - Shanghai Tél Fax [email protected] TORNOS BEIJING OFFICE Rm.1706, Tower A Dongyu Office Building Jia #1 Shuguang Xili Chaoyang District CN - Beijing Tél Fax [email protected] ASIA LTD Unit 4, Ground Floor, Transport City Building 1-7 Shing Wan Road Tai Wai, Shatin N.T., Hong Kong Tél Fax [email protected] TORNOS S.A. THAILAND REPRESENTATIVE OFFICE 7th Floor, 119 / 46 Moo8, Bangna - Trad KM. 3 Road., Bangna, Bangkok, 10260, Thailand Tél Fax [email protected] ASIA LTD MALAYSIA REPRESENTATIVE OFFICE K-7-1, Lorong Bayan Indah Dua, Bay Avenue, Pulau Pinang, Penang, Malaysia Tél / Fax [email protected] Conforms to the European CE / CEM Safety Standards This document is based on information available at the time of publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware and software, nor to provide for every possible contingency in connection with installation, operation and maintenance. TORNOS S.A. assumes no obligation of notice to holders of this document with respect to changes subsequently made. TORNOS S.A. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency or usefulness of the information contained herein. No warranties of merchantability nor fitness for purpose shall apply. Edition Juin 2011 Tornos 2011, all rights reserved mt