Bystronic Tools. Laser Bending Waterjet bystronic.com

Transcription

1 Bystronic Tools Laser Bending Waterjet bystronic.com

2 Overview about the icons used in this catalogue Material / Hardness max. permitted load method of tool loading Content nature of load max. box depth The Bystronic bending world... 4 weight availability / delivery time clamping type Air bending (Xpert / Xact) basis of calculation...14 upper tools and bottom tools Xpert...20 upper tools and bottom tools Xact drawing number (BOSbase reference) reversible tool bottom tool support 3-point-bending (Hämmerle 3P) basis of calculation...1 upper tools and bottom tools...168

3 Workshop Bending seminar 4 Taking bending into design 5 Bending of high tensile strength materials Small bending radii? Short flange length? Too much welding, cleaning and flattening? Bending marks? Material costs are too high? Wear and tear resistance relevant? Challenge light constuction? Steel broken yet? ByAcademy ByAcademy What are the topics? Basics Software presentations Machine presentations Industial design expert talks Case studies Your questions You can obtain date and further information from our consulting engineers, all contact dates you can be found on the last page. Further information can be obtained at: What are the topics? Basics Experts talks of steel producers How the software can help Bend case studies Specialist talks You can obtain data and further information from our consulting engineers, all contact data can be found on the last page. Further information can be obtained at:

4 Special applications Special applications 6 7 Special abblications Special applications Special tools are also part of the Bystronic tooling range. Our tooling specialist will help you to solve your forming problems, all contact information are located at the end of the catalog. Visit our shop in the Internet under:

5 Bystronic bending methods Bystronic bending methods 8 9 Air bending For material thicknesses up to 50 mm mild steel 3-point-bending Up to 12 mm mild steel Basics Basics Coining For material thickenesses up to 3 mm mild steel

6 Bystronic bending methods Bystronic bending methods Principle of air bending Principle of bottoming With the air bending method the bending angle is determined by the depth of penetration of the upper tool into the lower die. To that effect and amongst other factors the bending accuracy is mainly dependant upon the positional accuracy of the upper beam. Under load the material is stressed from A to C. After removal of the load the portions AD and EC spring back into thier original positions. In the case of ari bending without bottoming the vees of the bottom tool and the angle of the top tool must be smaller than 90. A D B E C As soon as the areas AD and CE touch the sides of the vee in air bending with bottoming they will spring back into thier original position until the positions of contact have to move to D and E. Basics V Basics Punch A D V B E Zone elastic deformation C die A D B E C A still further penetration of the top tool will result in a disengagement of the points D and Efrom the lower die as the points of contact start to move in the overbending is larger than the spring back of the portion located underneath the points of contact the angle of the section after removal of the load will be smaller than the angle of the vee.. Zone plastic deformation M = bottom tool = inner radius V = buttom tool opening S = upper tool V

7 Bystronic bending methods Bystronic bending methods 12 Principle of coining Principle of 3-pont-bending 13 A further penetration of the top tool will result in a reopening of the section D and E until the top tool completely bottoms out on to the material. (start of the coining process). The variation of the forces versus the travel of the top tool is a function of the material. The bottoming or coining process corresponds to a continous reduction of the die opening (V). The smaller the width of the vee during coining results in a corresponding reduction of spring back in comparison to airbending. The bending forces required are 4 to 8 times greater than those required for air bending. For the 3-point-bending the bottom tool groove depth (H) is accomplished with an accuracy of 1/1000 mm by means of a precise wedge system. With given sheet metal quality, sheet metal characteristics and plate thickness and taking resilience of the part into account, the bend angle to be produced is governed predictably and accurately by bottom tool depth (F). The top tool segments positionated along the bending line thereby adapts to the bending line of the bottom tools. The hydraulic cushion compensates for machine and material related factors. The 3-point-bending process is something in between air bending and coining and delivers highest accuracy and flexibility. It opens new possibilities in designing and manufacturing of parts. y Basics Basics K A D E C S γ B H P V V M M = lower die P = vee pin H = vee depth V = vee width K = hydraulic cushion S = upper tool

8 Xpert Xpert Calculation basics for air bending Calculation basics for air bending Capacity chart for air bending Capacity chart for air bending The given data has been calculated based upon bending material with a tensile strength of m = 420 N/mm² over a length of 1 m. Air bending V t F Bending force force in kn/1 m bending length a Minimum flange length in mm Air bending Sheets with mill scale will increase the bending force by a factor of 1,05 1,1 The internal radius corresponds to approximately 16% of the die opening V.

9 Xpert Xpert Calculation basics for air bending 16 Calculation formulas Tensile strength 17 Steel Tensile strength GG-20 m = 200 N/mm² ecommended bottom tool opening V for air bending Please ask your GGG-40 m = 400 N/mm² responsible Material thickness t mm 3 8 mm 9 10 mm > 12 mm Consultant Bottom tool opening V 6 t 8 t 10 t 12 t G-X 6 CrNi 18 9 m = 450 N/mm² for bending high S 355 MC m = 550 N/mm² strength materials. S 420 MC m = 550 N/mm² Bending force for Aluminium 2 m = 300 N /mm F = F (table) 0.65 S 4 MC GS- m = m = 620 N/mm² 650 N/mm² Mild steel m = 450 N/mm 2 F = F (table) 1.6 S 500 MC m = 700 N/mm² S 550 MC m = 7 N/mm² Stainless steel m = 700 N/mm 2 F = F (table) 1.6 S 0 MC m = 820 N/mm² S 650 MC m = 880 N/mm² Determination of the bending force for air bending (reference data) S 700 MC m = 950 N/mm² m = 1000 N/mm² Air bending ( ) F = m t t V V Calculation basics for air bending Air bending Conversion: m = tensile strenght in N/mm 2 10 N 1 kg 10 kn 1 t Notes Conversion for minimal internal radii thickness t min

10 Xpert Xpert Calculation basis for air bending Calculation basics for air bending 18 Working space determination Working space determination 19 Tonnage Daylight Daylight Stroke Punch height Working height Clamping height Box depth Die height Table height Free space Width upper beam DL mm DLW mm SH mm PH mm WH mm CH mm Modufix ** t Wila ** BH mm DH mm TH mm FS mm * UB mm CH PH WH UB Air bending 100t t FS SH D DH DL (DLW) Air bending 200t TH t t * Not valid for WILA Modufix, ** Clamping height S//Wila = 39, F/F-A = Calculation formula for box depth. BH = (PH-CH-UB:2) x 0,7 To calculate the remaining working day light for given machine and tool combination. FS = DL-TH-DH-WH BH BOX

11 Xpert Xpert Upper tools Xpert ecommendation starterkit Xpert Bend lengtht Designation Pieces Unit Punch P5 F-A/30 L=515 4 pieces Air bending upper tools Upper tools Xpert 2050 mm 2550 mm 3100 mm Punch P5 F-A/30 L=1000 sect. FSC 1 piece Die V12/30 L= pieces Die V12/30 L=1000 sect.fsc 1 piece Punch P5 F-A/30 L=515 5 pieces Punch P5 F-A/30 L=1000 sect. FSC 1 piece Die V12/30 L= pieces Die V12/30 L=1000 sect.fsc 1 piece Punch P5 F-A/30 L=515 6 pieces Punch P5 F-A/30 L=1000 sect. FSC 1 piece Die V12/30 L= pieces Die V12/30 L=1000 sect.fsc 1 piece Air bending upper tools Punch P5 F-A/30 L=515 8 pieces 4100 mm Punch P5 F-A/30 L=1000 sect. FSC 1 piece Die V12/30 L= pieces Die V12/30 L=1000 sect.fsc 1 piece

12 Xpert Xpert Description upper tools Description upper tools Clamping Clamping F mechanical (Standard Xpert 320) hydraulic (Optional Xpert - 320) F mechanical (Standard Xpert ) F hydraulic (Optional Xpert ) Air bending upper tools 39 H 39 H 42 H H 62 Air bending upper tools Head support 10 kn/m shoulder supp. >10 kn/m Sideways and vertical insertion possible Head and shoulder supported possible Because of the height of the clamping area, type is suitable for light - medium duty clamping applications. Head support 10 kn/m shoulder supp. >10 kn/m Sideways and vertical insertion possible Head and shoulder supported possible Because of the height the F type clamping is suitable for medium to high applications. Mechanical and hydraulic Mechanical and hydraulic Tools are reversable Tools are reversible

13 Xpert Xpert Description upper tools Description upper tools Clamping F-A Clamping MAMMUT Ergo F-A hydraulic (Optional Xpert and Xpert ) MAMMUT Ergo hydraulic Air bending upper tools The automatic centering of the F-A hydraulic clamping system helps to shorten the setup time by up to 20%. This combined with the large clamping area makes it a very popular option among users of both Xpert -320 machines and also the large Xpert machines H Air bending upper tools Head support 10 kn/m shoulder supp. >10 kn/m Head supported 3200 kn/m shoulder su. >3200 kn/m Sideways and vertical insertion possible Head and shoulder supported possible Hydraulic Tools are reversible Maximum tool weight 50 kg / m Sideways insertion Head and shoulder supported possible Hydraulic Tools are reversible The MAMMUT Ergo is specially designed for high loads and the use of heavy tools. The MAMMUT Ergo is designed with casters for easy and quick tooling setup.

14 Xpert Xpert Description upper tools Notes Upper tool segments for / F / F-A Horns / F / F-A Air bending upper tools /175/200/250 FSC / 1000 mm ( ) /175/250 Air bending upper tools FSL / 1100 mm) ( ) /175/250

15 Xpert Xpert P2 F-A H HC Fmax = 1300 kn/m 30 P2 F-A / 85 F = 1300 kn/m = 1 mm H = 175 mm Operator side Head supported Nose angle kg/m Hydraulic clamping 45.5 mm H BY1C003 a 515 mm mm mm sect. FSC mm sect. FSL Horn set LH + H

16 Xpert Xpert P2 F-A H HC Fmax = 1000 kn/m 30 P2 F-A / 85 F = 1000 kn/m = 1 mm H = 250 mm Operator side Head supported kg/m Hydraulic clamping 98.0 mm H 2.5 Nose angle BY1C004 a 515 mm mm mm sect. FSC mm sect. FSL Horn set LH + H

17 Xpert Xpert P3 F-A H HC Fmax = 1300 kn/m 30 P3 F-A / 85 F = 1300 kn/m = 1 mm H = 175 mm Operator side Head supported Nose angle kg/m Hydraulic clamping 45.5 mm H IB mm a 1030 mm mm sect. FSC mm sect. FSL Horn set LH + H

18 Xpert Xpert P3 F-A H HC Fmax = 1400 kn/m 30 P3 F-A / 85 F = 1400 = 1 mm H = 250 mm Operator side Head supported kg/m Hydraulic clamping 98.0 mm H 2.5 Nose angle BY10176 a 515 mm mm mm sect. FSC mm sect. FSL Horn set LH + H

19 Xpert Xpert P4 F-A H HC Fmax = 900 kn/m P4 F-A / 85 F = 900 kn/m = 1.5 / 1 mm H = 175 mm Operator side Head supported Nose angle kg/m Hydraulic clamping 45.5 mm H BY1C011A Srandard length a 515 mm mm mm sect. FSC mm sect. FSL Horn set LH + H l

20 Xpert Xpert P4 F-A H HC Fmax = 0 kn/m P4 F-A / 85 F = 0 kn/m = 1.5 / 1 mm H = 250 mm Operator side Head supported Nose angle kg/m Hydraulic clamping 98.0 mm H BY1C012 a 515 mm mm mm sect. FSC mm sect. FSL Horn set LH + H

21 Xpert Xpert P5 F-A H HC Fmax = 1000 kn/m P5 F-A / 30 F = 1000 kn/m = 1 mm H = 175 mm Operator side Head supported 1 19 kg/m Hydraulic clamping 45.5 mm H 12 Nose angle BY1C mm mm mm sect. FSC mm sect. FSL Horn set LH + H a

22 Xpert Xpert P5 F-A H HC Fmax = 750 kn/m 22 P5 F-A / 30 F = 750 kn/m = 1 mm H = 250 mm Operator side Head supported Nose angle kg/m Hydraulic clamping 98.0 mm H BY1C mm mm mm sect. FSC mm sect. FSL Horn set LH + H a

23 Xpert Xpert P6 F-A H HC Fmax = 1500 kn/m 20 P6 F-A / 30 F = 1500 kn/m = 1 mm H = 175 mm Operator side Head supported kg/m Hydraulic clamping 45.5 mm H Nose angle BY1C mm mm mm sect. FSC mm sect. FSL Horn set LH + H a

24 Xpert Xpert P6 F-A H HC Fmax = 1400 kn/m 20 P6 F-A / 30 F = 1400 kn/m = 1 mm H = 250 mm Operator side Head supported 1 35 kg/m Hydraulic clamping 98.0 mm H Nose angle BY1C024 a 515 mm mm mm sect. FSC mm sect. FSL Horn set LH + H

25 Xpert Xpert P7 F-A H HC Fmax = 10 kn/m 20 P7 F-A / 30 F = 10 kn/m = 3 mm H = 175 mm Operator side Head supported kg/m Hydraulic clamping 45.5 mm H Nose angle BY1C mm mm mm sect. FSC mm sect. FSL Horn set LH + H a

26 Xpert Xpert P7 F-A H HC Fmax = 1400 kn/m 20 P7 F-A / 30 F = 1400 kn/m = 3 mm H = 250 mm Operator side Head supported kg/m Hydraulic clamping 98.0 mm H Nose angle BY1C mm mm mm sect. FSC mm sect. FSL Horn set LH + H a

27 Xpert Xpert P8 F-A H HC Fmax = 1000 kn/m 40 P8 F-A / 85 F = 1000 kn/m = 1 mm H = 175 mm Operator side Head supported kg/m Hydraulic clamping 45.5 mm H 10 Nose angle BY10123 a 515 mm mm mm sect. FSC mm sect. FSL Horn set LH + H

28 Xpert Xpert P8 F-A H HC Fmax = 1000 kn/m 40 P8 F-A / 85 F = 1000 kn/m = 1 mm H = 250 mm Operator side Head supported kg/m Hydraulic clamping 98.0 mm H 10 Nose angle BY1C032 a 515 mm mm mm sect. FSC mm sect. FSL Horn set LH + H

29 Xpert Xpert P9 F-A H HC Fmax = 10 kn/m 30 P9 F-A / F = 10 kn/m = 4 mm H = 175 mm Operator side Head supported kg/m Hydraulic clamping 45.5 mm H Nose angle [H] High (mm) 175 BY1C039 Standardlänge 515 mm mm mm sect. FSC mm sect. FSL Horn set LH + H a

30 Xpert Xpert P9 F-A H HC Fmax = 10 kn/m 30 P9 F-A / F = 10 kn/m = 4 mm H = 250 mm Operator side Head supported 4 51 kg/m Hydraulic clamping 98.0 mm H Nose angle Ex Stock / 24 h 250 BY1C mm mm mm sect. FSC mm sect. FSL Horn set LH + H a

31 Xpert Xpert P10 F-A H C Fmax = 10 kn/m 40 P10 F-A F = 10 kn/m H = 150 mm Operator side Head supported - 34 kg/m Hydraulic clamping --- H Nose angle BY1C043A 515 mm mm

32 Xpert Xpert P10 F-A H C Fmax = 10 kn/m 40 P10 F-A F = 10 kn/m H = 250 mm Operator side Head supported - 66 kg/m Hydraulic clamping --- H Nose angle BY mm mm

33 Xpert Xpert P10 F-A P10 F-A 64 ound bars suitable for radius bar holder ound bars suitable for radius bar holder 65 Hardened radius bars L 515/ / / / / /1030 Length Ø ound bars Type PB 28 PB 30 PB 35 PB 40 PB 45 PB 50 Ø mm G mm 28 mm mm mm Upper tools 515/ / / / /1030 PB 55 PB PB 65 PB 70 PB ø 40 mm mm mm mm mm mm Upper tools 70 mm mm CrMo4/ - 62 HC Non hardened radius bars of C45 steel (ground) are also available mm 28 mm mm mm mm mm mm mm mm mm mm mm

34 Xpert Xpert P11 F-A H HC Fmax = 10 kn/m 20 P11 F-A F = 10 kn/m H = 175 mm Operator side Head supported kg/m Hydraulic clamping --- H Nose angle BY1C mm mm mm sect. FSC mm sect. FSL

35 Xpert Xpert P11 F-A H HC Fmax = 10 kn/m 20 P11 F-A F = 10 kn/m H = 250 mm Operator side Head supported kg/m Hydraulic clamping --- H Nose angle BY1C mm mm mm sect. FSC mm sect. FSL

36 Xpert Xpert P12 F-A H C kn/m H1 = 44 mm H2 = 35mm (standard) P12 F-A F = 10 kn/m H = 130 mm Operator side 50 Head supported - 33 kg/m Hydraulic clamping --- H Nose angle BY1C061 W 515 mm mm mm sect. FSC H2 H1 W 1100 mm sect. FSL Typ B Typ A

37 Xpert Xpert P12 adius tools P12 adius tools CrMo4 hardened C45 unhardened, ground Upper tools adius Weight Length 6,6 kg 515 mm ,1 kg 1030 mm = 5 Type A 12,7 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL = 6 Type A = 8 Type A = 10 Type A = 12 Type A = 15 Type A = 20 Type A = 25 Type B = 30 Type B = 35 Type B 6,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,0kg 1100 mm SECT. FSL ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL adius Weigth Length 6,6 kg 515 mm ,1 kg 1030 mm = 5 Type A 12,7 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL = 6 Type A =8 Type A =10 Type A =12 Type A =15 Type A =20 Type A = 25 Type B =30 Type B =35 Type B 6,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL ,9 kg 515 mm ,8 kg 1030 mm ,4 kg 1000 mm SECT ,8 kg 1100 mm SECT ,2 kg 515 mm ,4 kg 1030 mm kg 1000 mm SECT. FSC ,4 kg 1100 mm SECT. FSL ,5 kg 515 mm ,9 kg 1030 mm ,5 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL ,9 kg 515 mm ,7 kg 1030 mm ,2 kg 1000 mm SECT. FSC ,7 kg 1100 mm SECT. FSL ,4 kg 515 mm ,7 kg 1030 mm ,2 kg 1000 mm SECT. FSC ,8 kg 1100 mm SECT. FSL ,8 kg 515 mm ,5 kg 1030 mm ,2 kg 1000 mm SECT. FSC ,1 kg 1100 mm SECT. FSL kg 515 mm ,0 kg 1030 mm ,6 kg 1000 mm SECT. FSC ,0 kg 1100 mm SECT. FSL ,5 kg 515 mm ,0 kg 1030 mm ,4 kg 1000 mm SECT. FSC ,3 kg 1100 mm SECT. FSL Upper tools

38 Xpert Xpert P13 F-A HC Fmax = 1000 kn/m Operator side Head supported - kg/m Hydraulic clamping Variable (Edge) H1= 105mm H2 =1mm H3 = 210mm H1= 135mm H2 = 190mm H3 = 240mm Nose angle - IB00674E Combination between Hämmerle + Xpert tools

39 Xpert Xpert P13 F-A P13 F-A Overview Overview Upper tools Model Length 50 mm mm mm mm Horn 70mm mm P13 FA H1/ 85 mm IB00674D 90 mm mm mm mm mm mm sect mm sect. = 50mm, 55mm, mm, 2x 65mm, 70mm Horn, 80mm, 90mm, 95mm, 100mm, 200mm Model Length 50 mm mm mm mm Horn 70mm mm P13 FA H3/ 85 mm IB00697F 90 mm mm mm mm mm mm sect mm sect. = 50mm, 55mm, mm, 2x 65mm, 70mm Horn, 80mm, 90mm, 95mm, 100mm, 200mm Upper tools Model Length 50 mm mm mm mm Horn 70mm mm P13 FA H2/ 85 mm IB00696D 90 mm mm mm mm mm mm sect mm sect. = 50mm, 55mm, mm, 2x 65mm, 70mm Horn, 80mm, 90mm, 95mm, 100mm, 200mm

40 H Xpert Xpert Adapter P25 Xpert/Euro B Example: / Euro B C Fmax = 10 kn/m Operator side Head supported - see down below Xpert / variable --- Nose angle - Ex stock/ 24 h 130/250 Length (mm) Type Height (mm) Weight (kg/ m) Psrt number P P25 F P25 F P25 F-A P25 F- A

41 Xpert Xpert Extension P30 Example: F-A / F C Fmax = 10 kn/m Operator side Head supported - see down below Xpert / variable --- H1 Nose angle - variable H Length (mm) Type High H / H1 Weight in mm in kg / m P30 139/ P30 F 184/ P30 F 259/ P30 F-A 184/ P30 F-A 309/

42 Xpert Xpert Bottom tools Xpert 82 ecommendation starterkit Xpert Bend length Designation Pieces Unit Punch P5 F-A/30 L=515 4 pieces 2050 mm Punch P5 F-A/30 L=1000 sect. FSC 1 piece Die V12/30 L= pieces Die V12/30 L=1000 sect.fsc 1 piece Punch P5 F-A/30 L=515 5 pieces Bottom tools Xpert 2550 mm 3100 mm Punch P5 F-A/30 L=1000 sect. FSC 1 piece Die V12/30 L= pieces Die V12/30 L=1000 sect.fsc 1 piece Punch P5 F-A/30 L=515 6 pieces Punch P5 F-A/30 L=1000 sect. FSC 1 piece Die V12/30 L= pieces Die V12/30 L=1000 sect.fsc 1 piece Punch P5 F-A/30 L=515 8 pieces Air bending bottom tools 4100 mm Punch P5 F-A/30 L=1000 sect. FSC 1 piece Die V12/30 L= pieces Die V12/30 L=1000 sect.fsc 1 piece Air bending bottom tools

43 Xpert Xpert Lower table options Lower table options Tables with mechanical tool clamping Table with hydraulic tool clamping T5 (Standard Xpert 320) T55 (Standard Xpert ) T12 (Optional Xpert and Xpert ) T13 (Optional Xpert and Xpert ) Air bending bottom tools Fitting buttom tools up to V80. Fitting buttom tools up to V150. Fitting buttom tools up to V80. Fitting buttom tools up to V150. Air bending bottom tools

44 Xpert Xpert Lower table options Lower table options Tables for larger bottom tools Hydraulic dutch bending table T2 (Standard Xpert MAMMUT and Optional Xpert )* T8 (Optional for Xpert - 320, but only on special request) up to 3mm mild steel thickness Fitting buttom tools up to V Air bending bottom tools * this table is ideal to use adapter s (for example S1), large bottom tools or with V bottom tools. open closed Air bending bottom tools

45 Xpert Xpert Lower table options Lower die options 88 Hydraulic dutch bending table with hydraulic die clamping Bottom tool segmentation 89 T9 (Optional for Xpert - 320) Segmentation FSC/1000 mm ( ) up to 2mm material thickness FSL/1100 mm ( ) Optional: hardened wearing plates Air bending bottom tools open closed This table combines the high productivity of the hydraulic tool clamping with the flexibility of dutch bending. Special segmentation on request. In addition all lower dies can be supplied with modified radii, die angle and height (non standard). Air bending bottom tools

46 Xpert Xpert V6/30 V8/30 90 a a 91 D 6 D 8 B H B H [a] V - Angle [H] Heigth (mm) [a] V - Angle [H] Heigth (mm) [D] Depth (mm) HC [D] Depth(mm) HC Weight / Meter 10.9 Kg F max 30 = 400 kn/m Weight / Meter 10.8 Kg F max 30 = 300 kn/m 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 800 kn/m Die insert 13 mm 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 1000 kn/m Sie insert 13 mm Ex Stock / 24 h BY2C001 BY2C007

47 Xpert Xpert V10/30 V12/ a a D 10 D 12 B H H 15 B [a] V - Angle [H] Heigth (mm) [a] V - Angle [H] Heigth (mm) [D] Depth (mm) HC [D] Depth (mm) HC Weight / Meter 10.6 Kg F max 30 = 200 kn/m Weight / Meter 11.8 Kg F max 30 = 250 kn/m 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 700 kn/m Die insert 13 mm 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 900 kn/m Die insert 13 mm BY2C013 BY2C016A

48 Xpert Xpert V16/30 V20/ a a D D B H H B [a] V - Angle [H] Heigth (mm) [a] V - Angle [H] Heigth (mm) [D] Depth (mm) HC [D] Depth (mm) HC Weight / Meter 13.3 Kg F max 30 = 250 kn/m Weight / Meter 12.2 Kg F max 30 = 150 kn/m 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 1000 kn/m Die insert 13 mm 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 0 kn/m Die insert 13 mm BY2C019 BY20002

49 Xpert Xpert V24/30 V32/30 * D 24 a D 32 a H B H B [a] V - Angle [H] Heigth (mm) [a] V - Angle [H] Heigth (mm) [D] Depth (mm) HC [D] Depth (mm) HC Weight / Meter 15.5 Kg F max 30 = 300 kn/m Weight / Meter 16.7 Kg F max 30 = 300 kn/m 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 1100 kn/m Die insert 13 mm 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 1100 kn/m Die insert 13 mm BY2C020 BY2C021 * Also available with rolls.

50 Xpert Xpert V40/ * V50/ * a a D D H H B B [a] V - Angle [H] Heigth (mm) 55 [a] V - Angle [H] Heigth (mm) 55 [D] Depth (mm) HC [D] Depth (mm) HC Weight / Meter 20.5 Kg F max = 1000 kn/m Weight / Meter 24.5 Kg F max = 1000 kn/m 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 1800 kn/m Die insert 13 mm 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 1800 kn/m Die insert 13 mm BY2C022 BY2C022 * Also available with rolls. * Also available with rolls.

51 Xpert Xpert V/ * V80/80 * D a D 80 a H H B B [a] V - Angle [H] Heigth (mm) 65 [a] V - Angle [H] Heigth (mm) [D] Depth (mm) HC [D] Depth (mm) HC Weight / Meter 31.4 Kg F max = 900 kn/m Weight / Meter 38.6 Kg F max 80 = 1400 kn/m 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 10 kn/m Die insert 13 mm 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 10 kn/m Die insert 13 mm BY2C024 BY2C025 * Also available with rolls. * Also available with rolls.

52 Xpert Xpert V100/80 * V120/80 * D 100 a D 120 a H H B B [a] V - Angle [H] Heigth (mm) [a] V - Angle [H] Heigth (mm) [D] Depth (mm) HC [D] Depth (mm) HC Weight / Meter 62.5 Kg F max 80 = 1800 kn/m Weight / Meter 101 Kg F max 80 = 2000 kn/m 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 2000 kn/m Die insert 13 mm 515 mm mm mm sect. FSC mm sect. FSL F max 90 = 2400 kn/m Die insert 13 mm BY2C026 BY2C027 * Also available with rolls. * Also available with rolls.

53 Xpert Xpert S1/73 S1/ B H B H V - Angle [H] Heigth (mm) - 73 C45 V - Angle [H] Heigth (mm) C45 [D] Depth (mm) [D] Depth (mm) Weight / Meter 33 Kg --- Weight / Meter 45.3 Kg mm mm mm sect. FSC mm sect. FSL F max = 5000 kn/m Die insert 13 mm 515 mm mm mm sect. FSC mm sect. FSL F max = 5000 kn/m Die insert 13 mm BY40002 BY40003

54 Xpert Xpert Hemming tools air bending Hemming tools air bending Hemming tool P900 (upper tool) Hemming tool P900 (upper tool) P900 Mod. B mm Z L mm L = 515 / 1030 S = 1000 / 1100 = 1 = 30 P900.FA P900.FA Hemming tools P900 P900 F P900 F-A H B G F B H P900.FA S P900.FA S P900.FA P900.FA P900.FA S P900.FA S P900.FA P900.FA P900.FA S P900.FA S Hemming tools P900.FA P900 and V900 P900.FA P900.FA S C D P900.FA S Material thickness mm equired press force t/m C mm equired press force t/m D mm L = length (mm) S = sectionalized (mm) Z = width (mm) = radius (mm) H = Height (mm) B = nose width (mm) W = die opening (mm) G = weight (kg/m) F = max. permissible load (kn/m) Loading capacity of the tools (bending forces) P900 + V900: Pre bending step: 25 t/m Hemming step: 50 t/m

55 Xpert Xpert Hemming tools air bending Hemming tools air bending Hemming tool V900 (bottom tool) Hemming tool V900 (bottom tool) V900 Mod. W mm mm L mm L = 515 / 1030 S = 1000 / 1100 V V Hemming tools V900 H 85 W G F 500 H W V S V S V V V S V S V V V S V S Hemming tools V P900 and V900 V V S C D V S Material thickness mm equired press force t/m C mm equired press force t/m D mm L = length (mm) S = sectionalized (mm) Z = width (mm) = radius (mm) H = high (mm) B = nose width (mm) W = die opening (mm) G = weigth (kg/m) F = max. permissible load (kn/m)

56 Xcel / Xact Xcel / Xact Upper tools Xcel / Xact ecommendation starterkit Xcel Bend length Designation Pieces Unit Punch 1012/35 =0,8 L=835 EUO-B 1 piece Punch 1012/35 =0,8 L=835 EUO-B sect 1 piece Air bending upper tools Upper tools Xcel / Xact Punch 1014/88 =0,8 L=835 EUO-B 1 piece 10 mm Punch 1014/88 =0,8 L=835 EUO-B sect 1 piece Die V12/30 L=515 1 piece Die V12/30 L=1100 sect.fsl 1 piece ecommendation starterkit Xact Bend length Designation Pieces Unit Punch 1012/35 =0,8 L=835 EUO-B 3 pieces Punch 1012/35 =0,8 L=835 EUO-B sect 1 piece Air bending upper tools 3100 mm Punch 1014/88 =0,8 L=835 EUO-B 3 pieces Punch 1014/88 =0,8 L=835 EUO-B sect 1 piece Die V16/30 L=515 4 pieces Die V16/30 L=1100 sect.fsl 1 piece Punch 1012/35 =0,8 L=835 EUO-B 4 pieces Punch 1012/35 =0,8 L=835 EUO-B sect 1 piece 4100 mm Punch 1014/88 =0,8 L=835 EUO-B 4 pieces Punch 1014/88 =0,8 L=835 EUO-B sect 1 piece Die V16/30 L=515 6 pieces Die V16/30 L=1100 sect.fsl 1 piece

57 Xcel / Xact Xcel / Xact ecommendation upper tools ecommendation upper tools Clamping Euro B Upper tools segmentation Euro B mechanical (Standard Xact) Euro B hydraulic (Optional Xact) Segmentation 835 mm (10 / 15 / 20 / 40 / 50 / (2 x 100) / 200 / 300) Air bending upper tools H H Special segmentation available on request. Air bending upper tools 800 kn/m sideway insertion shoulder supported mechanical and hydraulic

58 Xcel / Xact Xcel / Xact C45 C HC HC Fmax = 0 kn/m Fmax = 200 kn/m Sideways insertion Sideways insertion H α 9 0.2/0.8/3 Shoulder supported 13.5 kg/m Euro B 21.0 mm H α Shoulder supported 12 kg/m Euro B 21.0 mm Nose Angle 88 Nose angle 88 /90 Ex Stock / 24 h 67/66.7/ IA00041/IA00017/IA IA00120/IA mm / 835 mm = / mm sect. = mm / 835 mm = / mm sect. = mm / 835 mm = / mm sect. = mm mm mm sect mm mm mm sect

59 Xcel / Xact Xcel / Xact C45 56 C HC HC Fmax = 500 kn/m Fmax = 500 kn/m Sideways insertion Sideways insertion H Shoulder supported H Shoulder supported α 9 0.2/0.8/3 25 kg/m Euro B 37.1 mm α 9 0.2/0.8/ kg/m Euro B 47.6 mm Nose angle 88 Nose angle 88 90/89.7/ IA00069/IA00009/IA /104.7/ IA00082/IA00033/IA mm / 835 mm = / mm sect. = mm / 835 mm = / mm sect. = mm / 835 mm = / mm sect. = mm / 835 mm = / mm sect. = mm / 835 mm = / mm sect. = mm / 835 mm = / mm sect. =

60 Xcel / Xact Xcel / Xact C45 C HC HC Fmax = 500 kn/m Fmax = 500 kn/m Sideways insertion Sideways insertion Shoulder supported Shoulder supported 0.2/ kg/m Euro B 58.8 mm kg/m Euro B 58.8 mm Nose angle 88 Nose angle / IA00104/IA00105 [B] width (mm) 65 IA mm / 835 mm = / mm sect. = mm / 835 mm = / mm sect. = mm / 835 mm = / mm sect. = mm / 835 mm = / mm sect. =

61 Xcel / Xact Xcel / Xact C45 C HC HC Fmax = 500 kn/m Fmax = 500 kn/m H Sideways insertion Shoulder supported 13 H Sideways insertion Shoulder supported α kg/m Euro B 42.0 mm a kg/m Euro B 57.4 mm Nose angle 88 /90 Nose angle IA IA mm mm mm sect mm mm mm sect mm = mm = mm sect. =

62 Xcel / Xact Xcel / Xact C45 C HC HC 30 Fmax = 500 kn/m 10.13/35 30 Fmax = 800 kn/m Sideways insertion Sideways insertion α 0.8 H Shoulder supported 14.5/14 kg/m Euro B 38.5 mm 5 H Shoulder supported 15 kg/m Euro B 21.0 mm Nose angle 35 /30 Nose angle [B] width (mm) 26 IA00001/IA00050 [B] width (mm) 34 IA mm mm mm sect mm mm : mm sect : mm mm mm sect

63 Xcel / Xact Xcel / Xact 10.13/ C HC 30 Fmax = 800 kn/m Sideways insertion 6 H Shoulder supported 16 kg/m Euro B 21.0 mm Nose angle 65 [B] width (mm) 36 IA mm mm mm sect

64 Xcel / Xact Xcel / Xact Bottom tools Xcel / Xact ecommendation starterkit Xcel Bend length Designation Pieces Unit Punch 1012/35 =0,8 L=835 EUO-B 1 piece Punch 1012/35 0,8 L=835 EUO-B sect 1 piece 10 mm Punch 1014/88 =0,8 L=835 EUO-B 1 piece Punch 1014/88 0,8 L=835 EUO-B sect 1 piece Die V12/30 L=515 1 piece Die V12/30 L=1100 sect.fsl 1 piece Bottom tools Xcel / Xact ecommendation starterkit Xact Bend length Designation Pieces Unit Punch 1012/35 =0,8 L=835 EUO-B 3 pieces Punch 1012/35 0,8 L=835 EUO-B sect 1 piece 3100 mm Punch 1014/88 =0,8 L=835 EUO-B 3 pieces Punch 1014/88 0,8 L=835 EUO-B sect 1 piece Die V16/30 L=515 4 pieces Air bending bottom tools 4100 mm Die V16/30 L=1100 sect.fsl 1 piece Punch 1012/35 =0,8 L=835 EUO-B 4 pieces Punch 1012/35 0,8 L=835 EUO-B sect 1 piece Punch 1014/88 =0,8 L=835 EUO-B 4 pieces Punch 1014/88 0,8 L=835 EUO-B sect 1 piece Die V16/30 L=515 6 pieces Die V16/30 L=1100 sect.fsl 1 piece Air bending bottom tools

65 Xcel / Xact Xcel / Xact ecommendation bottom tools ecommemdation bottom tools 128 Table T21 Segmentation 129 Table T21 (Standard Xact) Can accept both Xpert single vee lower dies and Euro B lower dies. Segmentation 835 mm (10 / 15 / 20 / 40 / 50 / 2 x 100 / 200 / 300) Special segmentation available on request. 90 Air bending bottom tools Air bending bottom tools

66 Xcel / Xact Xcel / Xact V 6 Type 20.41/88/90 V 6 Type 20.41/ / / V - Angle 88 /90 80 C45 V - Angle 80 C HC HC Fmax = 500 kn/m Fmax = 400 kn/m 415 mm mm mm sect mm mm kg/m T - die mm 415 mm mm mm sect kg/m T - die mm 835 mm sect IA00182/IA00183 IA00181

67 Xcel / Xact Xcel / Xact V 6 Type 20.41/35/30 V 8 Type 20.42/88/ /30 88 / V - Angle 35 /30 80 C45 V - Angle 88 /90 80 C HC HC Fmax = 150/200 kn/m Fmax = 500 kn/m 415 mm mm mm sect mm mm kg/m T - die mm 415 mm mm mm sect mm mm kg/m T - die mm 835 mm sect IA00180/IA mm sect IA00187/IA00189

68 Xcel / Xact Xcel / Xact V 8 Type 20.42/ V 8 Type 20.42/35/ / V - Angle 80 C45 V - Angle 35 /30 80 C HC HC Fmax = 400 kn/m Fmax = 150/200 kn/m 415 mm mm mm sect kg/m T - die mm 415 mm mm mm sect mm mm kg/m T - die mm IA mm sect IA00184/IA00185

69 Xcel / Xact Xcel / Xact V 10 Type 20.43/88/90 V 10 Type 20.43/ / V - Angle 88 /90 80 C45 V - Angle 80 C HC HC Fmax = 500 kn/m Fmax = 450 kn/m 415 mm mm mm sect mm mm kg/m T - die mm 415 mm mm mm sect kg/m T - die mm 835 mm sect IA00192/IA00193 IA00191

70 Xcel / Xact Xcel / Xact V 10 Type 20.43/35/30 V 12 Type 20.44/88/ /90 35 / V - Angle 35 /30 80 C45 V - Angle 88 /90 80 C HC HC Fmax = 130/180 kn/m Fmax = 500 kn/m 415 mm mm mm sect mm mm kg/m T - die mm 415 mm mm mm sect mm mm kg/m T - die mm 835 mm sect IA00007/IA mm sect IA00021/IA00197

71 Xcel / Xact Xcel / Xact V 12 Type 20.44/ V 12 Type 20.44/35/ / V - Angle 80 C45 V - Angle 35 /30 80 C HC HC Fmax = 450 kn/m Fmax = 500 kn/m 415 mm mm mm sect kg/m T - die mm 415 mm mm mm sect mm mm kg/m T - die mm IA mm sect IA00195/IA00194

72 Xcel / Xact Xcel / Xact V 16 Type 20.45/88/90 V 16 Type 20.45/ / V - Angle 88 /90 80 C45 V - Angle 80 C HC HC Fmax = 500 kn/m Fmax = 500 kn/m 415 mm mm mm sect mm mm kg/m T - die mm 415 mm mm mm sect kg/m T - die mm 835 mm sect IA00201/IA00202 IA00200

73 Xcel / Xact Xcel / Xact V 16 Type 20.45/35/30 V 20 Type 20.46/88/ / / V - Angle 35 /30 80 C45 V - Angle 88 /90 80 C HC HC Fmax = 200/250 kn/m Fmax = 800 kn/m 415 mm mm mm sect mm mm /21.4 kg/m T - die mm 415 mm mm mm sect mm mm kg/m T - die mm 835 mm sect IA00199/IA mm sect IA00206/IA00207

74 Xcel / Xact Xcel / Xact V 20 Type 20.46/ V 20 Type 20.46/35/ / V - Angle 80 C45 V - Angle 35 /30 80 C HC HC Fmax = 800 kn/m Fmax = 200/2 kn/m 415 mm mm mm sect kg/m T - die mm 415 mm mm mm sect mm mm /22.5 kg/m T - die mm IA mm sect IA00204/IA00203

75 Xcel / Xact Xcel / Xact V 25 Type 20.47/85 V 32 Type 20.11/ [ 3 4 V - Angle C45 V - Angle 85 C HC HC Fmax = 800 kn/m Fmax = 800 kn/m 415 mm mm mm sect kg/m T - die mm 415 mm mm mm sect kg/m T - die mm IA00210 IA001

76 Xcel / Xact Xcel / Xact V 40 Type 20.11/85 V 50 Type 20.11/ V - Angle 85 C45 V - Angle 85 C HC HC Fmax = 800 kn/m Fmax = 800 kn/m 415 mm mm mm sect kg/m T - die mm 415 mm mm mm sect kg/m T - die mm IA00162 IA00006

77 Xcel / Xact Xcel / Xact V 63 Type 20.11/85 V 80 Type 20.11/ V - Angle C45 V - Angle C HC HC Fmax = 500 kn/m Fmax = 500 kn/m 415 mm mm mm sect kg/m T - die mm 415 mm mm mm sect kg/m T - die mm IA00004 IA00005

78 Xcel / Xact Xcel / Xact V 100 Type 20.11/85 V 125 Type 20.11/ V - Angle C45 V - Angle C HC HC Fmax = 500 kn/m Fmax = 500 kn/m 415 mm mm mm sect kg/m T - die mm 415 mm mm mm sect kg/m T - die 90mm IA00018 IA00581

79 Xcel / Xact Xcel / Xact V 1 Type 20.11/85 Multi-V 16/22/35/50 Type V - Angle C45 V - Angle 85 /88 C HC HC Fmax = 800 kn/m Fmax = 500 kn/m 415 mm mm mm sect kg/m T - die 90mm 415 mm mm mm sect kg/m T - die mm IA00164 IA00159

80 Xcel / Xact Xcel / Xact Hemming tools V 10 Type 30.01/26/35 Hemming tool V 12 Type 30.01/26/ α α ~136 ~ V - Angle 26 /35 ~136 C45 V - Angle 26 /35 ~136 C HC 54-56HC Fmax = 500 kn/m Fmax = 500 kn/m 415 mm mm sekt. 835 mm mm mm kg/m T - die mm 415 mm mm sekt. 835 mm mm mm kg/m T - die mm sekt. 835 mm IA00576/IA00028 sekt. 835 mm IA00303/IA00314

81 Hämmerle Hämmerle Upper tools 3-point-bending ecommendation starterkit Hämmerle 3P Bend length Description Piece Unit B Punch + holder / / pieces 2100 mm B Punch + holder / /200 2 pieces B Die kpl.gs/fld /WL100 6 pieces B Die kpl.gs/fld /WL500 3 pieces B Punch + holder / / pieces 3P - bending Upper tools 3-point-bending 3100 mm 4100 mm B Punch + holder / /200 2 pieces B Die kpl.gs/fld /WL100 6 pieces B Die kpl.gs/fld /WL500 5 pieces B Punch + holder / / pieces B Punch + holder / /200 2 pieces B Die kpl.gs/fld /WL100 6 pieces B Die kpl.gs/fld /WL500 7 pieces 3P - bending

82 Hämmerle Hämmerle Calculation basics 3-point-bending Calculation basics 3-point-bending Pressing force table Pressing force table i (mm) B (mm) Die V (mm) Approx. capacity required in kn/m for mild steel plates with a tensile strength of m = t (mm) 450 N/mm² Approx. capacity required in kn/m for mild steel plates with a tensile strength of m = 450 N/mm² P - bending P - bending F = 450 x V t² x f =...kn/m [t (mm), V (mm)] Factor f M.S. 1,3 S.S. 1,66 Alu 0,5 For Stainless Steel: Use next bigger size of bottom tool V t i = approx. inner radius B = smallest flange for 90 bends V = die opening t = material thickness Êmpirical rule: For air bending the inner radius i is approx. 16% of the die opening V. The values i and B are valid for 90 bends. B i

83 Hämmerle Hämmerle Calculation basics 3-point-bending Calculation basics 3-point-bending 164 Calculation of the hydrocushion - force Calculation of the hydrocushion - force 165 3P - bending Calculation of the cushion-force for 1 top tool section of a length of 100 mm: F K = F K = capacity of the cushion A 1ST = subjected surface of the hydrocushion (B x L) P K = hydrocushion - force Sample calculation: Capacity of cushion FK for 1 top tool section of 100mm length by a cushion pressure of 50 bar. F K = A 1ST (cm²) x P K (bar) 100 B (cm) x L (cm) x P K (bar) cm² x 50 bar 100 B = 2,5 t Maximum capacity of the hydrocushion 1000 kn/m (100 t/m) L F K P K B = width if the hydrocushion 50 mm L = standard top tool section 100 mm Capacity of the hydrocushion PK at a pressure of 50 bar F K (t) (kn) Bending length L (cm) Maximum capacity of the hydrocushion 1000 kn/m (100 t/m) 3P - bending

84 Hämmerle Hämmerle Calculation basics 3-point-bending Calculation basics 3-point-bending Working space on the Hämmerle 3-point-bending-machine Working space on the Hämmerle 3-point-bending-machine SH DL Typ Typ PH FS (M = 86) BH Operation 3P - bending DL PH 117 t BH (+10) Stroke Open height Punch holder Punch Top tool height Free space max. box height Hemming ja nein nein nein ja nein nein nein nein 3P - bending FS SH 3P-bending Hemming nein ja nein nein 130 M = 86 / 120 Bottom tool height Supporting plate: or or SH nein * ja * nein * The top tool combinations are limited for sheet thickness up to max. of 3mm. Formula For calculation of the max. boc height: BH (mm) = [PH (mm) - 90] 2 Maximum capacity of the hydrocushion 1000 kn/m (100 t/m) For calculation of the top tool height: PH (mm) = BH (mm) x

85 Hämmerle Hämmerle Description upper tools Description upper tools 168 Hydraulic fast clamping system of the upper tools. Upper tooling 169 Hydraulic fast clamping system of the upper tools (Standard Hämmerle 3P) 1 set standard top tools 3P - bending upper tools PH A top tool always consists of the punch and the punch holder. The punch holder is available in a length of L = 100mm or 200mm. Upper tools - intermediate pieces - Intermediate pieces with horn 3P - bending upper tools 1000 kn/m vertical insertion head supported hydraulic tools are reversible Automatic centering of the tool during clamping ensures quick set uo times. The segmented tool system offers total flexibility with regard to different bending lengths. 1 set of intermediate top tool sections without horn consists of 10 pieces. 75 l 80 l r 85 r 95 r 105 r 115 r 1 set of intermediate top tool sections with horn consists of 8 pieces.

86 Hämmerle Hämmerle Description upper tools Description upper tools 170 Standard holder and 3 point upper tool combination Standard holder and 3 point upper tool combination 171 punch holder punch holder * * 3P - bending upper tools punch punch P - bending upper tools The max. permitted load of the tool combination is equal to the max. permitted load of the punch. Top tool combinations with the punch holders are limited for steel thickness up to max. 3mm.

87 Hämmerle Hämmerle HC F = 1000 kn/m = 1 mm H = 90 mm Fmax = 1000 kn/m Operator side Head supported kg/100 mm Hämmerle 3P mm Nose angle BH mm B / 55 / mm B / 02 / mm B mm B / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05 segmented Horn set B B

88 Hämmerle Hämmerle HC F = 1000 kn/m = 1 mm H = 90 mm Fmax = 1000 kn/m 155 Operator side Head supported kg/100 mm Hämmerle 3P mm 90 Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

89 Hämmerle Hämmerle HC F = 1000 kn/m = 1 mm H = 140 mm Fmax = 1000 kn/m 155 Operator side Head supported kg/100 mm Hämmerle 3P mm Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

90 Hämmerle Hämmerle HC F = 1000 kn/m = 2 mm H = 90 mm Fmax = 1000 kn/m Operator side 155 Head supported 8 Nose angle kg/100 mm Hämmerle 3P mm BH mm B / 55 / mm B / 02 / mm B mm B / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05 segmented Horn set B B

91 Hämmerle Hämmerle HC F = 1000 kn/m = 1 mm H = 90 mm Fmax = 1000 kn/m 155 Operator side Head supported 8 Nose angle kg/100 mm Hämmerle 3P mm Ex stocki / 24 h BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

92 Hämmerle Hämmerle CrMo HC Fmax = 0 kn/m F = 0 kn/m = 1 mm H = 40 mm Operator side Nose angle Head supported kg/100 mm Hämmerle 3P mm BH Alternativen Alternatives mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B segmented B

93 Hämmerle Hämmerle HC F = 1000 kn/m = 3 mm H = 90 mm Fmax = 1000 kn/m Operator side 155 Head supported kg/100 mm Hämmerle 3P mm 90 6 Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

94 Hämmerle Hämmerle HC F = 1000 kn/m = 4 mm H = 90 mm Fmax = 1000 kn/m Operator side 155 Head supported kg/100 mm Hämmerle 3P mm Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

95 Hämmerle Hämmerle HC F = 1000 kn/m = 5 mm H = 90 mm Fmax = 1000 kn/m Operator side 155 Head supported kg/100 mm Hämmerle 3P mm Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

96 Hämmerle Hämmerle HC F = 1000 kn/m = 6 mm H = 90 mm Fmax = 1000 kn/m Operator side Head supported kg/100 mm Hämmerle 3P mm Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

97 Hämmerle Hämmerle HC F = 975 kn/m = 1 mm H = 140 mm Fmax = 975 kn/m 105 Operator side 59 Head supported kg/100 mm Hämmerle 3P mm Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

98 Hämmerle Hämmerle HC F = 975 kn/m = 1 mm H = 140 mm Fmax = 975 kn/m 105 Operator side 45 Head supported kg/100 mm Hämmerle 3P mm Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

99 Hämmerle Hämmerle HC F = 750 kn/m = 1 mm H = 190 mm Fmax = 750 kn/m 105 Operator side Head supported Nose angle kg/100 mm Hämmerle 3P mm BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

100 Hämmerle Hämmerle HC F = 250 kn/m = 1 mm H = 140 mm Fmax = 250 kn/m 105 Operator side 22 Head supported kg/100 mm Hämmerle 3P mm Nose angle BH mm B / 55 / mm B / 02 / mm B mm B / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05 segmented Horn set B B

101 Hämmerle Hämmerle HC F = 975 kn/m = 2 mm H = 140 mm Fmax = 975 kn/m 105 Operator side 45 Head supported kg/100 mm Hämmerle 3P mm Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

102 Hämmerle Hämmerle HC F = 975 kn/m = 3 mm H = 140 mm Fmax = 975 kn/m 105 Operator side 45 Head supported kg/100 mm Hämmerle 3P mm Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

103 Hämmerle Hämmerle HC F = 1000 kn/m = 1 mm H = 140 mm Fmax = 1000 kn/m Operator side Head supported Nose angle kg/100 mm Hämmerle 3P mm BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / mm B mm B segmented B Horn set B

104 Hämmerle Hämmerle HC F = 1000 kn/m = --- H = 140 mm Fmax = 1000 kn/m 105 Operator side 10 Head supported kg/100 mm Hämmerle 3P Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / mm B mm B segmented B

105 Hämmerle Hämmerle Fmax = 0 kn/m F = 0 kn/m = --- H = 222 Operator side Head supported kg/100 mm Hämmerle 3P variable Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Alternativen Alternatives

106 Hämmerle Hämmerle adius punch holder F = 1000 kn/m = --- H = 120 Fmax = 1000 kn/m Operator side Head supported kg/100 mm Hämmerle 3P variable Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10

107 Hämmerle Hämmerle adius punch holder F = 1000 kn/m = ---- H = 120 mm Fmax = 1000 kn/m Operator side Head supported kg/100 mm Hämmerle 3P variable Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10

108 Hämmerle Hämmerle adius punch holder F = 1000 kn/m = --- H = 112 mm Fmax = 1000 kn/m Operator side Head supported kg/100 mm Hämmerle 3P variable Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10

109 Hämmerle Hämmerle Coining upper tool HC F = 1000 kn/m = --- H = 90 mm Fmax = 1000 kn/m Operator side Head supported 0.42 kg/100 mm Hämmerle 3P mm 6 90 Nose angle BH mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / mm B mm B segmented B

110 Hämmerle Hämmerle Coining upper tool HC F = 1000 kn/m = --- H = 140 mm Fmax = 1000 kn/m 155 Operator side Head supported kg/100 mm Hämmerle 3P mm 140 Nose angle BH mm B / 55 / mm B / 02 / mm B mm B / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 segmented B

111 Hämmerle Hämmerle Coining upper tool HC F = 975 kn/m = 1 mm H = 140 mm Fmax = 975 kn/m 105 Operator side 45 Head supported 1 2. kg/100 mm Hämmerle 3P mm Nose angle BH ,5 100 mm B / 55 / mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / mm B mm B segmented B

112 Hämmerle Hämmerle Bottom tools 3-point-bending ecommendation starterkit Hämmerle 3P Bend length Description Piece Unit B Punch + holder / / pieces 2100 mm B Punch + holder / /200 2 pieces B Die kpl.gs/fld /WL100 6 pieces B Die kpl.gs/fld /WL500 3 pieces B Punch + holder / / pieces Bottom tools 3 - point - bending 3100 mm 4100 mm B Punch + holder / /200 2 pieces B Die kpl.gs/fld /WL100 6 pieces B Die kpl.gs/fld /WL500 5 pieces B Punch + holder / / pieces B Punch + holder / /200 2 pieces B Die kpl.gs/fld /WL100 6 pieces B Die kpl.gs/fld /WL500 7 pieces 3P - bending bottom tools 3P - bending bottom tools

113 Hämmerle Hämmerle Description bottom tools Description bottom tools 224 Hydraulic fast clamping system of the bottom tools Bottom tools segmentation 225 Hydraulic fast clamaping system of the bottom tools (Standard Hämmerle 3P) Bottom tool intermediate pieces For bottom tools up to mm V-opening intermediate pieces are also available. 1 set consists of 10 intermediate pieces. Hemming 130 M = 86 / l 55 r r 65 r 70 r 3P - bending bottom tools -62 HC 1000 kn/m hydraulic Shortest setup times are guaranteed by the hydraulic quick clamping system of the lower tools. 75 r 80 r 85 r 90 r 95 r 3P - bending bottom tools

114 Hämmerle Hämmerle Description bottom tools Notes 226 Standard pieces 227 Bottom tools Indications with regards to material thickness and angle range refer to mild steel plates with a tensile strength of m = 450 N/mm². 100 Standard bottom tool piece L = 100 mm with holding rail L = 100 mm. 3P - bending bottom tools standard bottom tools with holding rail L = 500mm. A bottom tool always consists of the basic bottom tool body, a holding rail and the bottom tool pins. 3P - bending bottom tools

115 Hämmerle Hämmerle H-S H-FLD x45 14 P x45 14 P H-FLD H-S V - Angle V - Angle Material thickness (mm) HC Material thickness (mm) HC Fmax = 250 kn/m Fmax = 250 kn/m 100 mm B mm B segmented B Kg/100 mm Hämmerle 3P 100 mm B mm B segmented B kg/100 mm Hämmerle 3P

116 Hämmerle Hämmerle H-S H-FLD x45 14 P x45 14 P H-FLD H-S 2 2 V - Angle V - Angle Material thickness (mm) HC Material thickness (mm) HC Fmax = 350 kn/m Fmax = 350 kn/m 100 mm B mm B segmented B Kg/100 mm Hämmerle 3P 100 mm B mm B segmented B kg/100 mm Hämmerle 3P

117 Hämmerle Hämmerle H-S H-FLD x45 P x45 P H-FLD H-S 1 1 V - Angle V - Angle Material thickness (mm) HC Material thickness (mm) HC Fmax = 500 kn/m Fmax = 500 kn/m 100 mm B mm B segmented B Kg/100 mm Hämmerle 3P 100 mm B mm B segmented B kg/100 mm Hämmerle 3P

118 Hämmerle Hämmerle H-S H-FLD x45 P x45 P H-FLD H-S V - Angle V - Angle CrMo4 Material thickness (mm) HC Material thickness (mm) HC Fmax = 500 kn/m Fmax = 500 kn/m 100 mm B mm B segmented B Kg/100 mm Hämmerle 3P 100 mm B mm B segmented B kg/100 mm Hämmerle 3P Ex Stock / 24 h

119 Hämmerle Hämmerle H-S H-S x45 P x45 P H-S 28 H-S V - Angle V - Angle HC HC Material thickness (mm) Material thickness (mm) Fmax = 550 kn/m Fmax = 500 kn/m 100 mm B mm B segmented B Kg/100 mm Hämmerle 3P 100 mm B mm B segmented B kg/100 mm Hämmerle 3P

120 Hämmerle Hämmerle H-FLD H-S x45 P x45 P H-FLD H-S V - Angle V - Angle HC HC Material thickness (mm) Material thickness (mm) Fmax = 500 kn/m Fmax = 500 kn/m 100 mm B mm B segmented B Kg/100 mm Hämmerle 3P Ex Stock / 24 h 100 mm B mm B segmented B kg/100 mm Hämmerle 3P

121 Hämmerle Hämmerle H-FLD H-S x45 P x45 P H-FLD 28 H-S 3 2 V - Angle V - Angle HC HC Material thickness (mm) Material thickness (mm) Fmax = 500 kn/m Fmax = 500 kn/m 100 mm B mm B segmented B Kg/100 mm Hämmerle 3P 100 mm B mm B segmented B kg/100 mm Hämmerle 3P

122 Hämmerle Hämmerle H-S H-S x45 P x45 P H-S H-S V - Angle V - Angle HC HC Material thickness (mm) Material thickness (mm) Fmax = 500 kn/m Fmax = 500 kn/m 100 mm B mm B segmented B Kg/100 mm Hämmerle 3P 100 mm B mm B segmented B kg/100 mm Hämmerle 3P

123 Hämmerle Hämmerle H-S H-S x45 P x45 P H-S H-S 2 2 V - Angle V - Angle HC HC Material thickness (mm) Material thickness (mm) Fmax = 750 kn/m Fmax = 1200 kn/m 100 mm B mm B segmented B Kg/100 mm Hämmerle 3P 100 mm B mm B segmented B kg/100 mm Hämmerle 3P

124 Hämmerle Hämmerle H-S H-S x EL 1 P H-S x P H-S V - Angle Material thickness (mm) HC V - Angle Material thickness (mm) HC Fmax = 750 kn/m Fmax = 1500 kn/m 100 mm B mm B segmented B Kg/100 mm Hämmerle 3P 100 mm B mm B segmented B kg/100 mm Hämmerle 3P

125 Hämmerle Hämmerle H-S H-S EL 4 EL 3 EL 2 EL 1 P H-S EL 4 EL 3 EL 2 EL 1 P H-S 8 8 V - Angle V - Angle HC HC Material thickness (mm) Material thickness (mm) Fmax = 1500 kn/m Fmax = 1500 kn/m 100 mm B mm B Kg/100 mm Hämmerle 3P 100 mm B mm B kg/100 mm Hämmerle 3P

126 Hämmerle Hämmerle Coining bottom tool Coining bottom tool V - Angle V - Angle HC HC Material thickness (mm) Material thickness (mm) Fmax = 1000 kn/m Fmax = 1000 kn/m 100 mm B mm B segmented Kg/100 mm Hämmerle 3P 100 mm B mm B segmented B kg/100 mm mm

127 Hämmerle Hämmerle Coining bottom tool Coining bottom tool V - Angle V - Angle Material thickness (mm) HC Material thickness (mm) HC Fmax = 1000 kn/m Fmax = 1000 kn/m 100 mm B mm B segmented B Kg/100 mm Hämmerle 3P 100 mm B mm B segmented B kg/100 mm Hämmerle 3P

128 Hämmerle Hämmerle Bottom tool pin Bottom tool pin Size (mm) Weight (Kg) x 87 0, x 87 0, Size (mm) Weight (Kg) x 85 0, x 85 0, ø ø ø10 ø Size (mm) Weight (Kg) Size (mm) Weight (Kg) x 83 0, x 87 0, x 83 0, x 87 0,05 83 ø ø ø ø

129 Hämmerle Hämmerle Bottom tool pin Bottom tool pin Size (mm) Weight (Kg) Size (mm) Weight (Kg) x 87 0, x 87 0, x 87 0, x 87 0, ø20 15 ø ø Size (mm) Weight (Kg) x 87 0, x 87 0, Size (mm) Weight (Kg) x 85 0, x 85 0, ø10 ø ø ø ø

130 Hämmerle Hämmerle Bottom tool pin Bottom tool pin Size (mm) Weight (Kg) x 62 0, x 62 0, Size (mm) Weight (Kg) x 77 0, x 77 0,05 77 ø ø ø ø Size (mm) Weight (Kg) x 67 0, x 67 0, ø10 ø20 15

131 Hämmerle Hämmerle Insert rails Insert rails Who will need insert rails? To provide maximum flexibility in the range of angle that can be formed using lower tools from (V40) and larger, insert rails are available. Insert rail Details of the various insert rails available are provided on the following pages. (All insert rails are manufactured from CK45 steel and have a hardness of 58 - HC.) Length (mm) Size (mm) Weight (kg) B x 10 0,16 B x 10 0,08 B x 10 0,088 B x 10 0,096 B x 10 0,104 B x 10 0,112 B x 10 0,120 B x 10 0,128 B x 10 1,136 B x 10 0,144 B x 10 0,152 B x 10 0,8

132 Hämmerle Hämmerle Insert rails Insert rails Insert rail Insert rail Length (mm) Size (mm) Weight (kg) Length (mm) Size (mm) Weight (kg) B x 11 0,26 B x 10 0,5 B x 11 0,13 B x 10 0,25 B x 11 0,143 B x 10 0,275 B x 11 0,156 B x 10 0,3 B x 11 0,169 B x 10 0,325 B x 11 0,182 B x 10 0,35 B x 11 0,195 B x 10 0,375 B x 11 0,208 B x 11 0,221 B x 11 0,234 B x 11 0,247 B x 11 1,3 B x 10 0,4 B x 10 0,425 B x 10 0,45 B x 10 0,475 B x 10 2,5

133 Hämmerle Hämmerle Insert rails Insert rails Insert rail Insert rail Length (mm) Size (mm) Weight (kg) Length (mm) Size (mm) Weight (kg) B x 11 0,26 B x 10 0,5 B x 11 0,13 B x 10 0,25 B x 11 0,143 B x 10 0,275 B x 11 0,156 B x 10 0,3 B x 11 0,169 B x 10 0,325 B x 11 0,182 B x 10 0,35 B x 11 0,195 B x 10 0,375 B x 11 0,208 B x 11 0,221 B x 11 0,234 B x 11 0,247 B x 11 1,3 B x 10 0,4 B x 10 0,425 B x 10 0,45 B x 10 0,475 B x 10 2,5

134 Hämmerle Hämmerle Insert rails Insert rails Insert rail Insert rail Length (mm) Size (mm) Weight (kg) Length (mm) Size (mm) Weight (kg) B x 33 0,78 B x 44 1,04 B x 33 0,39 B x 44 0,52 B x 33 0,429 B x 44 0,572 B x 33 0,468 B x 44 0,624 B x 33 0,507 B x 44 0,676 B x 33 0,546 B x 44 0,728 B x 33 0,585 B x 44 0,78 B x 33 0,624 B x 33 0,663 B x 33 0,702 B x 33 0,741 B x 33 3,9 B x 44 0,832 B x 44 0,884 B x 44 0,936 B x 44 0,988 B x 44 5,2

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