Bystronic Tools Our Tools XPT. Laser Bending Waterjet bystronic.com
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1 Bystronic Tools Our Tools XPT Laser Bending Waterjet bystronic.com
2 Overview about the icons used in this catalogue Material / Hardness max. permitted load method of tool loading nature of load bottom tool support weight reversible tool clamping type
3 Content Basics and calculations Bending methods... 6 Calculation basics for air bending...10 Bystronic upper tools XPT Principle of Safety-Click...17 Overview about several length... Types of punches...22 Bystronic XPT - Hemming tools Hemming tools...42 Bystronic bottom tools Lower table options...53 Overview about several length...57 Types of dies...58 Special tools Special tools...84 Bystronic world wide Bystronic world wide...86
4 6 Bystronic bending methods Principle of air bending With the air bending method the bending angle is determined by the depth of penetration of the upper tool into the lower die. To that effect and amongst other factors the bending accuracy is mainly dependant upon the positional accuracy of the upper beam. Under load the material is stressed from A to C. After removal of the load the portions AD and EC spring back into thier original positions. In the case of ari bending without bottoming the vees of the bottom tool and the angle of the top tool must be smaller than 90. Basics Punch V Zone elastic deformation B die A D E C Zone plastic deformation M = bottom tool R = inner radius V = buttom tool opening S = upper tool
5 Bystronic bending methods Principle of bottoming 7 As soon as the areas AD and CE touch the sides of the vee in air bending with bottoming they will spring back into thier original position until the positions of contact have to move to D and E. A D B E C V Basics A D B E C A still further penetration of the top tool will result in a disengagement of the points D and Efrom the lower die as the points of contact start to move in the overbending is larger than the spring back of the portion located underneath the points of contact the angle of the section after removal of the load will be smaller than the angle of the vee.. V
6 8 Bystronic bending methods Principle of coining A further penetration of the top tool will result in a reopening of the section D and E until the top tool completely bottoms out on to the material. (start of the coining process). The variation of the forces versus the travel of the top tool is a function of the material. The bottoming or coining process corresponds to a continous reduction of the die opening (V). The smaller the width of the vee during coining results in a corresponding reduction of spring back in comparison to airbending. The bending forces required are 4 to 8 times greater than those required for air bending. Basics A D E C B V
7 Notes 9 Basics
8 10 Calculation basics for air bending Calculation formulas Recommended bottom tool opening V for air bending Material thickness t mm 3 8 mm 9 10 mm > 12 mm Bottom tool opening V 6 t 8 t 10 t 12 t Bending force for 2 Aluminium Rm = 0 N/mm F = F (table) 0.65 Mild steel Rm = 4 N/mm 2 F = F (table) Stainless steel Rm = 700 N/mm 2 F = F (table) 1.6 Basics Determination of the bending force for air bending (reference data) ( ) F = Rm t t V V Conversion: Rm = tensile strenght in N/mm 2 10 N 1 kg 10 kn 1 t Conversion for minimal internal radii R thickness t min. R
9 Calculation basics for air bending Tensile strength 11 Material Tensile strength American European KPSI N/mm² 6061 Aluminum Alu Aluminum Alu Mild steel DC A G GGG A 351 G CF 8 G-X 6CrNi A 572 G50 S 355 MC Domex 80 S 4 MC A 36 S 235 JR Stainless Inox V2A Stainless Inox V4A A 572 G 65 S 460 MC Domex 100 S 500 MC Domex 550 S 550 MC Domex 600 S 600 MC Weldox 700 Weldox Domex 650 S 650 MC Domex 700 S 700 MC Low alloy 42 CrMo Weldox 900 Weldox Weldox 960 Weldox Hardox 400 Hardox Hardox 500 Hardox Basics
10 12 Calculation basics for air bending Capacity chart for air bending Bending force (F) in tons per foot is based on Mild Steel at 61 KPSI (4 N/mm²). For bends with 90 angle. V - opening mm V - opening inches R - inside radius a - minimum flange t F Bending force (F) in tons per foot. Metric Gauge Decimal 0, , , , , Basics 2, , , , ,4 1/ ,0 5/ ,5 3/ ,7 1/ ,9 5/ ,1 3/ Shaded areas is ideall V/t ratio 25, ,8 1, Bending force (F) in tons per foot for Aluminum (44 KPSI) is about F x Bending force (F) in tons per foot for Stainless Steel (102 KPSI) is about F x 1.6.
11 Calculation basics for air bending Capacity chart for air bending Basics The internal radius R corresponds to approximately 16% of the die opening V.
12 14 Calculation basics for air bending Calculation of free space DLW is calculated with NSCL-II clamping UB CH PH WH UB CH CS upper beam clamping height height clamping unit Basics SH FS D DH DL (DLW) PH WH SH FS D DH punch height working heigth standard stroke free space die depth die height DL day light TH TH table height How to calculate the free space between punch and die if the upper beam is in upper position: FS = DL - TH - DH - WH
13 Working space determination with XPT tools (Metric) Tonnage Stroke Punch height Working height Clamping height Box depth Die height Table height Free space Width upper beam 15 DL mm DLW mm SH mm PH mm WH mm CH mm BH mm DH mm TH * mm FS mm UB mm 60t t t t t t Standard table height. Not for machines with Hemming table or LAMS! Working space determination with XPT tools (Inches) Tonnage Daylight Daylight Daylight Daylight Stroke Punch height Working height Clamping height Box depth Die height Table height Free space Width upper beam Basics DL mm DLW mm SH mm PH mm WH mm CH mm BH mm DH mm TH * mm FS mm UB mm 66t t t t t t Standard table height. Not for machines with Hemming table or LAMS!
14 16 Upper tools - XPT Upper tools
15 Principle of Safety-Click Safety-Click (up to 12,5kg, 27.5 lbs) 17 XPT top tools weighing up to 12.5 kg and 27.5 lbs are equipped with a safety mechanism,known as Safety-Click. With this device, the tools can be vertically interchangedat any position in seconds. XPT top tools mm to 100mm length have just one Safety-Click. XPT top tools 0mm to 515mm in length have two Safety-Clicks. Upper tools - XPT XPT tools are compatible to WILA BIU... tools
16 18 Principle of Safety-Click Safety-Pin (between 12,5 kg, 27.5 lbs and 25 kg, 55.0 lbs) XPT top tools weighing between 12.5 kg, 27.5 lbs and 25 kg, 55.0 lbs are equipped with a safety mechanism, known as Safety-Pin. With this device, the tools can be vertically interchanged at any position in seconds. The machine has to be equiped from the side. Upper tools - XPT XPT top tools mm to 100mm length have just one Safety-Pin. XPT top tools 0mm to 515mm in length have two Safety-Pins. XPT tools are compatible to WILA BIU... tools
17 Principle of Safety-Click Safety-Chock (over 25kg, 55.0 lbs) 19 XPT top tools weighing over 25 kg are equipped with a safety mechanism, known as Safety-Chock. With this device, the tools can be vertically interchanged at any position in seconds. The machine has to be equiped from the side. XPT top tools mm to 100mm length have just one Safety-Chock. XPT top tools 0mm to 515mm in length have two Safety-Chocks. Upper tools - XPT XPT tools are compatible to WILA BIU... tools
18 Overview about the several length L = 0 mm / Inches Upper tools - XPT L = 515 mm /.275 Inches L = 550 mm / Inches
19 Notes 21 Upper tools - XPT
20 22 XPT First class CrMo alloy HRC Upper tools - XPT Radius (mm/inch) Angle ( ) High (mm/inch) R1 0 1 / / 7.87 Fmax = 700 kn/m Operator side Head supported 24.0 kg/m Length Typ Material number 515mm XPT - 021/ mm sect. XPT - 021/ mm XPT - 021/
21 XPT First class CrMo alloy HRC Radius (mm/inch) Angle ( ) High (mm/inch) R / / 9.33 Fmax = 600 kn/m Operator side Head supported 29.1 kg/m Upper tools - XPT 110 * Because of its weight this punch is equipped with safety pins. (See pages 17-19) Length Typ Material number 515mm* XPT - 031/ mm sect. XPT - 031/ mm XPT - 031/
22 24 XPT First class CrMo alloy HRC Upper tools - XPT Radius (mm/inch) Angle ( ) High (mm/inch) 86 R / / 7.87 Fmax = 650 kn/m Operator side Head supported 38.1 kg/m * Because of its weight this punch is equipped with safety pins. (See pages 17-19) Length Typ Material number 515mm* XPT - 023/ mm sect. XPT - 023/ mm XPT - 023/
23 XPT First class CrMo alloy HRC Radius (mm/inch) Angle ( ) High (mm/inch) 86 R / / 9.33 Fmax = 500 kn/m Operator side Head supported 44.8 kg/m Upper tools - XPT * Because of its weight this punch is equipped with safety pins. (See pages 17-19) Length Typ Material number 515mm* XPT - 033/ mm sect. XPT - 033/ mm XPT - 033/
24 26 XPT First class CrMo alloy HRC Upper tools - XPT Radius (mm/inch) Angle ( ) High (mm/inch) 60 R3 0 3 / / 7.87 Fmax = 1600 kn/m Operator side Head supported 31.1 kg/m * Because of its weight this punch is equipped with safety pins. (See pages 17-19) Length Typ Material number 515mm* XPT - 024/ mm sect. XPT - 024/ mm XPT - 024/
25 XPT First class CrMo alloy HRC Radius (mm/inch) Angle ( ) High (mm/inch) 60 R / / 9.33 Fmax = 1600 kn/m Operator side Head supported 36.5 kg/m Upper tools - XPT * Because of its weight this punch is equipped with safety pins. (See pages 17-19) Length Typ Material number 515mm* XPT - 034/ mm sect. XPT - 034/ mm XPT - 034/
26 28 XPT First class CrMo alloy HRC Upper tools - XPT Radius (mm/inch) Angle ( ) High (mm/inch) 80 R6 33,5 0 6 / / 7.87 Fmax = 10 kn/m Operator side Head supported 53.8 kg/m * Because of its weight this punch is equipped with safety pins. (See pages 17-19) Length Typ Material number 515mm* XPT - 025/ mm sect. XPT - 025/ mm XPT - 025/
27 XPT First class CrMo alloy HRC Radius (mm/inch) Angle ( ) High (mm/inch) 80 R / / 7.87 Fmax = 1400 kn/m Operator side Head supported 38.1 kg/m Upper tools - XPT * Because of its weight this punch is equipped with safety pins. (See pages 17-19) Length Typ Material number 515mm* XPT - 026/ mm sect. XPT - 026/ mm XPT - 026/
28 XPT First class CrMo alloy HRC Upper tools - XPT Radius (mm/inch) Angle ( ) High (mm/inch) 28 R3 0 3 / / 7.87 Fmax = 10 kn/m Operator side Head supported.2 kg/m * Because of its weight this punch is equipped with safety pins. (See pages 17-19) Length Typ Material number 515mm* XPT - 029/ mm sect. XPT - 029/ mm XPT - 029/
29 Notes 31 Upper tools - XPT
30 32 XPT - P10 - H=150 / 5.9 First class CrMo alloy - Fmax = 1600 kn/m Operator side Upper tools - XPT Head supported 39.0 kg/m Radius (mm/inch) variable Angle ( ) - High (mm/inch) 150 / 5.9 * Because of its weight this punch is equipped with safety pins. (See pages 17-19) Length Typ Material number 515mm* XPT - 10/1 - h=
31 XPT - P10 - H=250 / 9.84 First class CrMo alloy 33 - Fmax = 1600 kn/m Radius (mm/inch) Angle ( ) High (mm/inch) variable / 9.84 Operator side Head supported 70.0 kg/m Upper tools - XPT * Because of its weight this punch is equipped with safety pins. (See pages 17-19) Length Typ Material number 515mm* XPT - 10/1 - h=
32 34 XPT - P10 Radius tools 42CrMo4 hardened On request we offer this tools precision ground in C45 Upper tools - XPT L Type PB 28 PB PB 35 PB 40 PB 45 PB 50 Ø mm kg/m /10 515/10 515/10 515/10 515/10 PB 55 PB 60 PB 65 PB 70 PB 80 ø Length Ø Round bars Part number 515 mm 28 mm mm mm mm mm mm mm mm mm mm mm
33 XPT - P10 Radius tools Mounting detail 35 Upper tools - XPT
34 36 XPT - P12 - H=1 / 5.11 First class CrMo alloy - Fmax = 1800 kn/m Upper tools - XPT 50 1 Operator side Head supported 39.4 kg/m Radius (mm/inch) variable Angle ( ) - High (mm/inch) 1 / 5.11 * Becasue of his weigth this punch is equipped with safety pins. (See page 17-19) Length Typ Material number 515mm* XPT - 12/1 - h
35 XPT - P12 - H=6 / 8.11 First class CrMo alloy 37 - Fmax = 1800 kn/m 50 6 Operator side Head supported 69 kg/m Upper tools - XPT Radius (mm/inch) variable Angle ( ) - High (mm/inch) 6 / 8.11 * Becasue of his weigth this punch is equipped with safety pins. (See page 17-19) Length Typ Material number 515mm* XPT - 12/1 - h
36 38 XPT - P12 Radius tools 42CrMo4 hardened Upper tools - XPT mm Inches Weight L= (mm) / (Inches) Part number R= Type A 6,6 kg 515 mm / R= Type A 6,6 kg 515 mm / R= Type A 6,6 kg 515 mm / R= Type A 6,6 kg 515 mm / R= Type A 6,6 kg 515 mm / R= Type A 6,6 kg 515 mm / R= Type A 6,6 kg 515 mm / R= Type B 6,6 kg 515 mm / R= Type B 6,6 kg 515 mm / R= Type B 6,6 kg 515 mm / H2 R W H1 Typ B R W Typ A H1 = 44 mm H2 = 35mm (standard) Dimension W on Type A is always: 50 mm / Inches Dimension W on Type B is always the dimension of the radius x 2
37 Notes 39 Upper tools - XPT
38 40 Adapter XPT - P - XPT/XPT H=100 / C Upper tools - XPT Radius (mm/inch) Angle ( ) High (mm/inch) / 3.93 Operator side Head supported 6.5 kg/150 mm Length Typ Material number 150mm Adapter XPT/XPT
39 Notes 41 Upper tools - XPT
40 42 Hemming tools Principle of the XPT hemming tools XPT - Hemming tools
41 Hemming tools Tonnage chart for flattening 43 Mild steel Rm ~ 4 N/mm² Rm ~ PSI D Thickness mm Inches Tonnage Ton/meter US ton/ft D mm Inches XPT - Hemming tools Rm ~ 4 N/mm² Rm ~ PSI D Thickness Tonnage D mm Inches Ton/meter US ton/ft mm Inches
42 44 Hemming tools Tonnage chart for flattening Stainless steel Rm ~ 700 N/mm² Rm ~ PSI D Thickness Tonnage D XPT - Hemming tools mm Inches Ton/meter US ton/ft mm Inches Rm ~ 700 N/mm² Rm ~ PSI D Thickness Tonnage D mm Inches Ton/meter US ton/ft mm Inches
43 XPT - P900/6 26,5 First class CrMo alloy HRC Radius (mm/inch) Angle ( ) High (mm/inch) R / / 6.88 Fmax = 1000 kn/m Operator side Head supported 21.6 kg/m XPT - Hemming tools Length Typ Material number 515mm XPT - P900/ mm sect. XPT - P900/ mm XPT - P900/
44 46 XPT - P900/6 26,5 First class CrMo alloy HRC XPT - Hemming tools Radius (mm/inch) Angle ( ) High (mm/inch) R / / 9.84 Fmax = 1000 kn/m Operator side Head supported 33 kg/m * Because of its weight this punch is equipped with safety pins. (See pages 17-19) Length Typ Material number 515mm* XPT - P900/ mm sect. XPT - P900/ mm XPT - P900/
45 XPT - P900/10 First class CrMo alloy 47 26, HRC Radius (mm/inch) Angle ( ) High (mm/inch) R / / 6.88 Fmax = 1000 kn/m Operator side Head supported 23.8 kg/m XPT - Hemming tools Length Typ Material number 515mm XPT - P900/ mm sect. XPT - P900/ mm XPT - P900/
46 48 XPT - P900/10 26,5 First class CrMo alloy HRC XPT - Hemming tools Radius (mm/inch) Angle ( ) High (mm/inch) R / / 9.84 Fmax = 1000 kn/m Operator side Head supported 36.4 kg/m * Because of its weight this punch is equipped with safety pins. (See pages 17-19) Length Typ Material number 515mm* XPT - P900/ mm sect. XPT - P900/ mm XPT - P900/
47 V900/6 H=85 (H=3.34) 6 First class CrMo alloy HRC 250 kn/m Die insert 13mm 18.0 kg/m XPT - Hemming tools Radius (mm/inch) 0.8 / 0.03 Angle ( ) High (mm/inch) 85 / 3.34 [B] Width (mm/inch) 55 / 2.16 [D] Depth (mm/inch 58 / 2.28 Length Material number 515mm mm sect mm
48 50 V900/10 H=85 (H=3.34) 10 First class CrMo alloy HRC 500 kn/m XPT - Hemming tools Die insert 13mm 32.0 kg/m Radius (mm/inch) 0.8 / 0.03 Angle ( ) High (mm/inch) 85 / 3.34 [B] Width (mm/inch) 55 / 2.16 [D] Depth (mm/inch 58 / 2.28 Length Material number 515mm mm sect mm
49 Notes 51 XPT - Hemming tools
50 52 Bottom tools Bottom tools
51 Lower table options Tables with mechanical tool clamping 53 T5 (Standard Xpert 60 3) T55 (Standard Xpert ) Fitting buttom tools up to V Fitting buttom tools up to V150. Bottom tools
52 54 Lower table options Table with hydraulic tool clamping T12 (Optional Xpert 60-3 and Xpert ) T13 (Optional Xpert 60-3 and Xpert ) Bottom tools 74 Fitting buttom tools up to V Fitting buttom tools up to V150.
53 Lower table options Tables for larger bottom tools 55 T2 (Standard Xpert MAMMUT and Optional Xpert )* Fitting buttom tools up to V250. * this table is ideal to use adapter s (for example S1), large bottom tools or with V bottom tools. Bottom tools
54 56 Lower table options Hydraulic dutch bending table with hydraulic die clamping T9 (Optional for Xpert 60-3) up to 2mm mild steel thickness hardened wearing plates Bottom tools 110 open 110 closed This table combines the high productivity of the hydraulic tool clamping with the flexibility of dutch bending.
55 Overview about several length Bottom tool segmentation 57 Length 515mm / Length 550mm sect. / (1x0; 2x100; 1x40; 1x35; 1x; 1x25; 1x) Length 0mm / Bottom tools
56 58 V6/ H=55 (V/0.236/ H=2.16) a First class CrMo alloy D 6 R HRC Fmax 90 = 800 kn/m B H Fmax = 400 kn/m 15 Die insert 13 mm 10.9 kg/m [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 0.75 / / 2.16 / / 0.39 Bottom tools Length Material number 515mm mm sect mm
57 V6/ H=100 (V/0.236/ H=3.93) a First class CrMo alloy 59 D 6 R HRC Fmax 90 = 800 kn/m B H Fmax = 400 kn/m 15 Die insert 13 mm 18.0 kg/m [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch 0.75 / / 3.93 / / 0.3 Length Material number 515mm mm sect mm Bottom tools
58 60 V8/ H=55 (V/0.314/ H=2.16) a First class CrMo alloy D 8 R HRC Fmax 90 = 1000 kn/m B H Fmax = 0 kn/m 15 Die insert 13 mm 10.9 kg/m [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 0.75 / / 2.16 / / 0.44 Bottom tools Length Material number 515mm mm sect mm
59 V8/ H=100 (V/0.314/ H=3.93) a First class CrMo alloy 61 D 8 R HRC Fmax 90 = 1000 kn/m B H Fmax = 0 kn/m 15 Die insert 13 mm 17.8 kg/m [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 0.75 / / 3.93 / / 0.44 Length Material number 515mm mm sect mm Bottom tools
60 62 V10/ H=55 (V/0.393/ H=2.16) a First class CrMo alloy D 10 R HRC Fmax 90 = 700 kn/m B H Fmax = 0 kn/m 15 Die insert 13 mm 10.6 kg/m [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 1 / / 2.16 / / 0.58 Bottom tools Length Material number 515mm mm sect mm
61 V10/ H=100 (V/0.393/ H=3.93) a First class CrMo alloy 63 D 10 R HRC Fmax 90 = 800 kn/m B H Fmax = 0 kn/m 15 Die insert 13 mm 17.6 kg/m [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 1 / / 3.93 / / 0.58 Length Material number 515mm mm sect mm Bottom tools
62 64 V12/ H=55 (V/0.472/ H=2.16) a First class CrMo alloy D 12 R HRC Fmax 90 = 900 kn/m H Fmax = 250 kn/m B Die insert 13 mm 11.8 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 1.5 / / / / 0.73 Bottom tools Length Material number 515mm mm sect mm
63 V12/ H=100 (V/0.472/ H=3.93) a First class CrMo alloy 65 D 12 R HRC Fmax 90 = 900 kn/m H Fmax = 250 kn/m B Die insert 13 mm.6 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 1.5 / / / / 0.73 Length Material number 515mm mm sect mm Bottom tools
64 66 V16/ H=55 (V/0.629/ H=2.16) a First class CrMo alloy D 16 R HRC Fmax 90 = 1000 kn/m B H Fmax = 250 kn/m Die insert 13 mm 13.3 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 2 / / 2.16 / / 0.8 Bottom tools Length Material number 515mm mm sect mm
65 V16/ H=100 (V/0.629/ H=3.93) a First class CrMo alloy 67 D 16 R HRC Fmax 90 = 1000 kn/m B H Fmax = 250 kn/m Die insert 13 mm 23.9 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 2 / / 3.93 / / 0.8 Length Material number 515mm mm sect mm Bottom tools
66 68 V/ H=55 (V/0.787 H=2.16) a First class CrMo alloy R HRC D Fmax 90 = 600 kn/m B H Fmax = 150 kn/m Die insert 13 mm 12.2 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 2.5 / / 2.16 / / 1.1 Bottom tools Length Material number 515mm mm sect mm
67 V/ H=100 (V/0.787 H=3.93) a First class CrMo alloy 69 R HRC D Fmax 90 = 600 kn/m B H Fmax = 150 kn/m Die insert 13 mm 22.8 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 2.5 / / 3.93 / / 1.1 Length Material number 515mm mm sect mm Bottom tools
68 70 V24/ H=55 (V/0.944 H=2.16) 24 a R D First class CrMo alloy HRC H Fmax 90 = 1100 kn/m B Fmax = 0 kn/m Die insert 13 mm 15.5 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 3.0 / / / / 1.17 Bottom tools Length Material number 515mm mm sect mm
69 V24/ H=100 (V/0.944 H=3.93) 24 a R D First class CrMo alloy HRC 71 H Fmax 90 = 1100 kn/m B Fmax = 0 kn/m Die insert 13 mm 29.6 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 3.0 / / / / 1.17 Length Material number 515mm mm sect mm Bottom tools
70 72 V32/ H=55* (V/1.259 H=2.16) 32 a R D First class CrMo alloy HRC B H Fmax 90 = 1100 kn/m Fmax = 0 kn/m Die insert 13 mm 16.7 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 4 / / / / 1.32 Bottom tools Length Material number 515mm mm sect mm * Also available with rollers
71 V32/ H=100* (V/1.259 H=3.93) 32 a R D First class CrMo alloy HRC 73 B H Fmax 90 = 1100 kn/m Fmax = 0 kn/m Die insert 13 mm 33.7 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 4 / / / / 1.32 Length Material number 515mm mm sect mm Bottom tools * Also available with rollers
72 74 V40/60 H=55* (V/1.574 H=2.16) 40 First class CrMo alloy D a R HRC H Fmax 90 = 1800 kn/m B Fmax 60 = 1000 kn/m Die insert 13 mm.5 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 5 / / / / 1.16 Bottom tools Length Material number 515mm mm sect mm *Also available with rollers
73 V40/60 H=100* (V/1.574 H=3.93) 40 First class CrMo alloy 75 D a R HRC H Fmax 90 = 00 kn/m B Fmax 60 = 1000 kn/m Die insert 13 mm 39.9 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 5 / / / / 1.16 Length Material number 515mm mm sect mm Bottom tools * Also available with rollers
74 76 V50/60 H=55* (V/1.968 H=2.16) 50 First class CrMo alloy a R HRC D H Fmax 90 = 1800 kn/m B Fmax 60 = 1000 kn/m Die insert 13 mm kg/m [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 5 / / / / 1.19 Bottom tools Length Material number 515mm mm sect mm *Also available with rollers
75 V60/60 H=65* (V/2.362 H=2.55) 60 First class CrMo alloy 77 a R HRC D H Fmax 90 = 1600 kn/m B Fmax 60 = 800 kn/m Die insert 13 mm kg/m [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 7 / / / / 1.53 Length Material number 515mm mm sect mm Bottom tools * Also available with rollers
76 78 V80/80 H=65* (V/3.149 H=2.55) First class CrMo alloy D 80 a R HRC Fmax 90 = 1600 kn/m B 13 H Fmax 80 = 1400 kn/m Die insert 13 mm 38.6 kg/m [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 10 / / / / 1.52 Bottom tools Length Material number 515mm mm sect mm *Also available with rollers
77 V100/80 H=85* (V/3.937 H= 3.34) First class CrMo alloy 79 D 100 a B 13 R H HRC Fmax 90 = 00 kn/m Fmax 80 = 1800 kn/m Die insert 13 mm 62.5 kg/m [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 12 / / / / 1.98 Length Material number 515mm mm sect mm Bottom tools * Also available with rollers
78 80 V1/80 H=105* (V/4.724 H=4.13) First class CrMo alloy D 1 a R HRC Fmax 90 = 2400 kn/m H Fmax 80 = 00 kn/m B 13 Die insert 13 mm 101 kg/m [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 15 / / / / 2.34 Bottom tools Length Material number 515mm mm sect mm * Also available with rollers
79 V160/70 H=140* (V/6.299 H=5.51) First class CrMo alloy 81 D 160 a R HRC Fmax 90 = 2400 kn/m H Fmax 80 = 00 kn/m B 13 Die insert 13 mm 152 kg/m [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) 16 / / / / 3.44 Length Material number 515mm mm sect mm Bottom tools * Also available with rollers
80 82 S1/73 13 C45 - B H Fmax = 5000 kn/m Die insert 13 mm 33 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) / / Bottom tools Length Material number 515mm mm sect mm mm
81 S1/ C B H Fmax = 5000 kn/m Die insert 13 mm 45.3 kg/m 13 [R] Radius (mm/inch) [a] Angle ( ) [H] High (mm/inch) [B] Width (mm/inch) [D] Depth (mm/inch) / / 2.28 Length Material number 515mm mm sect mm mm Bottom tools
82 84 Special tools Special applications Special tools are also part of the Bystronic tooling range. Our tooling specialist will help you to solve your forming problems, all contact information are located at the end of the catalog. Visit our shop in the Internet under:
83 Special tools 85 Special applications
84 86 Bystronic world wide Bystronic do Brasil Ltda. Rua Parma 3, Colombo PR/BR Brazil Tel Fax Bystronic Canada Ltd. 57 Coopers Avenue #24 L4Z 2E9 Mississauga Canada Tel Fax Bystronic Co., Ltd (Shanghai) Level 2, Part A, No. 999 Huaxu Road Qingpu China 0702 Shanghai Tel Fax SC Bystronic Laser S.R.L. Parcu Industrial Pro Roman Str. Poienilor Brasov Romania Tel Fax Bystronic Iberica, S.A. Avenida Tenerife n 2 Edificio 1, 3a planta, Oficana D ES San Sebastiàn de los Reyes Espania Tel Fax Bystronic France S.A. Park Technopolis, 3 Avenue du Canada F Les Ulis France Tel Fax Bystronic Czech Republic s.r.o. Turanka 115/ Brno Slatina Ceská Republika Tel Fax Bystronic Deutschland GmbH Römerstraße Heimsheim Deutschland Tel Fax Bystronic Laser India (Pvt) Ltd. 7 C, Tadiwala Road Next to Hotel Panchratna Pune India Tel Mobile
85 Bystronic world wide Bystronic Italia SRL Via del Lavoro I-813 Bovisio Masciago (MB) Italia Tel Fax Bystronic Polska Sp. z o.o Sekocin Nowy, Al. Krakowska 81 PL Raszyn Polska Tel Fax Bystronic Lazer Barbaros Caddesi K:1 No Ümraniye / Istanbul Turkey Tel.: Fax: Bystronic Korea Ltd Hogye-Dong, Dongan-Gu, Anyang-Si Korea Tel Fax Bystronic Mexico S.A. de C.V. Calle Canes 3250 Int.23, Col. La Nogalera Guadalajara Mexico Tel Fax Bystronic Benelux BV Stek 8 NL-3371 KG Hardinxveld- Giessendam Nederland Tel Fax Bystronic Austria GmbH Salzburger Straße 5 AT-40 Linz Österreich Tel Fax OOO Bystronic Laser Zorge Street, 9A, building Moscow Russia Tel Fax Bystronic Sales AG Industriestrasse 21 CH-3362 Niederönz Schweiz Tel Fax Bystronic PTE LTD 2 Leng Kee Road #03-05 Thye Hong Centre Singapore Tel Fax Bystronic Scandinavia AB Metallvägen A SE Rosersberg Sverige Tel Fax Bystronic UK Limited 6 Wayside Business Park Wilson Lane Coventry CV6 6NY United Kingdom Tel Fax Bystronic Inc. 0 Airport Road Elgin IL USA Tel Fax Bystronic Intern. Laser Ltd. Minsheng Rd., Banqiao Dist. Rm. 1B, 24F-1, No. 33, Sec. 1 2 New Taipai City Taiwan Tel Fax LLC Bystronic Ukraine Zhylyanska Street 59 Diplomat Hall, OPffice Kiev Ukraine Tel Fax
86 88 Notes
87 Notes 89
88 V14.01
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