Bystronic Tools Our Tools RF-A. Laser Bending Waterjet bystronic.com

Transcription

1 Bystronic Tools Our Tools RF-A Laser Bending Waterjet bystronic.com

2 Overview about the icons used in this catalogue Material / Hardness max. permitted load method of tool loading nature of load max. box depth weight availability / delivery time clamping type drawing number (BOSbase reference) reversible tool bottom tool support

3 Content Basics... 4 Bending methods...4 Calculations for air bending...10 Recommendation starter kits...16 Upper tools RF-A...18 Description upper tool...18 Segmentation of punches...22 Upper tools RF-A...23 Bottom tools RF-A...79 Lower table options...80 Segmentation of bottom tools...84 Bottom tools...86 Hemming tools Special applications Workshop (ByAcademy) Bystronic world wide...110

4 4 Bystronic bending methods Air bending For material thicknesses up to 50 mm mild steel Basics Coining For material thickenesses up to 3 mm mild steel

5 Bystronic bending methods 5 3-point-bending Up to 12 mm mild steel Basics

6 6 Bystronic bending methods Principle of air bending With the air bending method the bending angle is determined by the depth of penetration of the upper tool into the lower die. To that effect and amongst other factors the bending accuracy is mainly dependant upon the positional accuracy of the upper beam. Under load the material is stressed from A to C. After removal of the load the portions AD and EC spring back into thier original positions. In the case of ari bending without bottoming the vees of the bottom tool and the angle of the top tool must be smaller than 90. Basics Punch V Zone elastic deformation B die A D E C Zone plastic deformation M = bottom tool R = inner radius V = buttom tool opening S = upper tool

7 Bystronic bending methods Principle of bottoming 7 As soon as the areas AD and CE touch the sides of the vee in air bending with bottoming they will spring back into thier original position until the positions of contact have to move to D and E. A D B E C V Basics A D B E C A still further penetration of the top tool will result in a disengagement of the points D and Efrom the lower die as the points of contact start to move in the overbending is larger than the spring back of the portion located underneath the points of contact the angle of the section after removal of the load will be smaller than the angle of the vee.. V

8 8 Bystronic bending methods Principle of coining A further penetration of the top tool will result in a reopening of the section D and E until the top tool completely bottoms out on to the material. (start of the coining process). The variation of the forces versus the travel of the top tool is a function of the material. The bottoming or coining process corresponds to a continous reduction of the die opening (V). The smaller the width of the vee during coining results in a corresponding reduction of spring back in comparison to airbending. The bending forces required are 4 to 8 times greater than those required for air bending. Basics A D E C B V

9 Bystronic bending methods Principle of 3-pont-bending 9 For the 3-point-bending the bottom tool groove depth (H) is accomplished with an accuracy of 1/1000 mm by means of a precise wedge system. With given sheet metal quality, sheet metal characteristics and plate thickness and taking resilience of the part into account, the bend angle to be produced is governed predictably and accurately by bottom tool depth (F). The top tool segments positionated along the bending line thereby adapts to the bending line of the bottom tools. The hydraulic cushion compensates for machine and material related factors. The 3-point-bending process is something in between air bending and coining and delivers highest accuracy and flexibility. It opens new possibilities in designing and manufacturing of parts. Basics K y S γ H P V M M = lower die P = vee pin H = vee depth V = vee width K = hydraulic cushion S = upper tool

10 10 Calculation basics for air bending Capacity chart for air bending The given data has been calculated based upon bending material with a tensile strength of Rm = 420 N/mm² over a length of 1 m. Basics V R t F Bending force force in kn/1 m bending length a Minimum flange length in mm Sheets with mill scale will increase the bending force by a factor of 1,05 1,1

11 Calculation basics for air bending Capacity chart for air bending Basics The internal radius R corresponds to approximately 16% of the die opening V.

12 12 Calculation basics for air bending Calculation formulas Recommended bottom tool opening V for air bending Material thickness t mm 3 8 mm 9 10 mm > 12 mm Bottom tool opening V 6 t 8 t 10 t 12 t Bending force for 2 Aluminium Rm = 300 N/mm F = F (table) 0.65 Mild steel Rm = 420 N/mm 2 F = F (table) Stainless steel Rm = 700 N/mm 2 F = F (table) 1.6 Basics Determination of the bending force for air bending (reference data) ( ) F = Rm t t V V Conversion: Rm = tensile strenght in N/mm 2 10 N 1 kg 10 kn 1 t Conversion for minimal internal radii R thickness t min. R

13 Calculation basics for air bending Tensile strength 13 Material Tensile strength American European KPSI N/mm² 6061 Aluminum Alu Aluminum Alu Mild steel DC A G GGG A 351 G CF 8 G-X 6CrNi A 572 G50 S 355 MC Domex 80 S 420 MC A 36 S 235 JR Stainless Inox V2A Stainless Inox V4A A 572 G 65 S 460 MC Domex 100 S 500 MC Domex 550 S 550 MC Domex 600 S 600 MC Weldox 700 Weldox Domex 650 S 650 MC Domex 700 S 700 MC Low alloy 42 CrMo Weldox 900 Weldox Weldox 960 Weldox Hardox 400 Hardox Hardox 500 Hardox Basics Please ask your responsible Consultant for bending high strength materials.

14 14 Calculation basis for air bending Working space determination Tonnage Daylight Daylight Stroke Punch height Working height Clamping height Box depth Die height Table height Free space Width upper beam DL mm DLW mm SH mm PH mm WH mm CH mm Modufix ** 60t Wila ** BH mm DH mm TH mm FS mm * UB mm Basics 100t t t t t * Not valid for WILA Modufix, ** Clamping height S/R/Wila = 39, RF/RF-A = 60 Calculation formula for box depth. BH = (PH-CH-UB:2) x 0,7 To calculate the remaining working day light for given machine and tool combination. FS = DL-TH-DH-WH

15 Calculation basics for air bending Working space determination 15 UB CH PH WH FS SH D DH DL (DLW) Basics TH BH BOX

16 16 Recommendation starter kits t/machines Bend lengtht Part number Designation Pieces Unit Punch P5 RF-A/30 L=515 4 pieces 2050 mm Punch P5 RF-A/30 L=1000 sect. FSC 1 piece Die V12/30 L= pieces Die V12/30 L=1000 sect.fsc 1 piece Starter kits 2550 mm 3100 mm Punch P5 RF-A/30 L=515 5 pieces Punch P5 RF-A/30 L=1000 sect. FSC 1 piece Die V12/30 L= pieces Die V12/30 L=1000 sect.fsc 1 piece Punch P5 RF-A/30 L=515 6 pieces Punch P5 RF-A/30 L=1000 sect. FSC 1 piece Die V12/30 L= pieces Die V12/30 L=1000 sect.fsc 1 piece 4100 mm Punch P5 RF-A/30 L=515 8 pieces Punch P5 RF-A/30 L=1000 sect. FSC 1 piece Die V12/30 L= pieces Die V12/30 L=1000 sect.fsc 1 piece

17 Notes 17 Starter kits

18 18 Description upper tools Clamping R R mechanical R hydraulic Upper tools 39 H 39 H Head support 1600 kn/m shoulder supp. >1600 kn/m Sideways and vertical insertion possible Head and shoulder supported possible Because of the height of the clamping area, R type is suitable for light - medium duty clamping applications. Mechanical and hydraulic Tools are reversable

19 Description upper tools Clamping RF 19 RF mechanical RF hydraulic H 60 H Upper tools Head support 1600 kn/m shoulder supp. >1600 kn/m Sideways and vertical insertion possible Because of the height the RF type clamping is suitable for medium to high applications. Head and shoulder supported possible Mechanical and hydraulic Tools are reversible

20 20 Description upper tools Clamping RF-A RF-A hydraulic Upper tools The automatic centering of the RF-A hydraulic clamping system helps to shorten the setup time by up to 20%. This combined with the large clamping area makes it a very popular option among users of both Xpert machines and also the large Xpert machines Head support 1600 kn/m shoulder supp. >1600 kn/m Sideways and vertical insertion possible Maximum tool weight 50 kg / m Head and shoulder supported possible Hydraulic Tools are reversible

21 Description upper tools Clamping MAMMUT Ergo 21 MAMMUT Ergo hydraulic H Upper tools Head supported 3200 kn/m shoulder su. >3200 kn/m Sideways insertion Head and shoulder supported possible Hydraulic Tools are reversible The MAMMUT Ergo is specially designed for high loads and the use of heavy tools. The MAMMUT Ergo is designed with casters for easy and quick tooling setup.

22 22 Segmentation of punches Horns R / RF / RF-A /175/200/250 Upper tools FSC / 1000 mm ( ) /175/250 FSW / 550 mm) * ( HL + 100HR) /250 * Punch P12 and also all radius inserts are without horn pieces. This pieces are replaced by 2x100mm pieces.

23 23 Upper tools RF-A Upper tools RF-A

24 24 P2 RF-A H CrMo HRC Fmax = 1300 kn/m Upper tools RF-A [R] Radius (mm) 1 Operator side Head supported 24.1 kg/m Hydraulic clamping 45.5 mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 175 BY1C003 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

25 30 P2 RF-A / 85 F = 1300 kn/m R = 1 mm H = 175 mm 25 H 2.5 Upper tools RF-A 17.5 a 10 R

26 26 P2 RF-A H CrMo HRC Fmax = 1000 kn/m Upper tools RF-A [R] Radius (mm) 1 Operator side Head supported 34.4 kg/m Hydraulic clamping 98.0 mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 250 BY1C004 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

27 30 P2 RF-A / 85 F = 1000 kn/m R = 1 mm H = 250 mm 27 H 2.5 Upper tools RF-A 17.5 a 10 R

28 28 P3 RF-A H CrMo HRC Fmax = 1300 kn/m Upper tools RF-A [R] Radius (mm) 1 Operator side Head supported 24.5 kg/m Hydraulic clamping 45.5 mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 175 IB00545 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

29 30 P3 RF-A / 85 F = 1300 kn/m R = 1 mm H = 175 mm 29 H 2.5 Upper tools RF-A 17.5 a 12 R

30 30 P3 RF-A H CrMo HRC Fmax = 1400 kn/m Upper tools RF-A [R] Radius (mm) 1 Operator side Head supported 34.8 kg/m Hydraulic clamping 98.0 mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 250 BY10176 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

31 30 P3 RF-A / 85 F = 1400 kn/m R = 1 mm H = 250 mm 31 H 2.5 Upper tools RF-A 17.5 a 12 R

32 32 P4 RF-A H CrMo HRC Fmax = 900 kn/m Upper tools RF-A [R] Radius (mm) 1.5 Operator side Head supported 31.8 kg/m Hydraulic clamping 45.5 mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 175 BY1C011A Srandard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

33 60 P4 RF-A / 85 F = 900 kn/m R = 1.5 / 1 mm H = 175 mm 33 H Upper tools RF-A a 9 R l

34 34 P4 RF-A H CrMo HRC Fmax = 600 kn/m Upper tools RF-A [R] Radius (mm) 1.5 Operator side Head supported 48.3 kg/m Hydraulic clamping 98.0 mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 250 BY1C012 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

35 60 P4 RF-A / 85 F = 600 kn/m R = 1.5 / 1 mm H = 250 mm 35 H Upper tools RF-A a 9 R

36 36 P5 RF-A H CrMo HRC Fmax = 1000 kn/m Upper tools RF-A [R] Radius (mm) 1 Operator side Head supported 19 kg/m Hydraulic clamping 45.5 mm Nose angle 30 Ex stock / 24 h [H] Height (mm) 175 BY1C019 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

37 22 P5 RF-A / 30 F = 1000 kn/m R = 1 mm H = 175 mm 37 H 12 Upper tools RF-A a 10 R

38 38 P5 RF-A H CrMo HRC Fmax = 750 kn/m Upper tools RF-A [R] Radius (mm) 1 Operator side Head supported 26 kg/m Hydraulic clamping 98.0 mm Nose angle 30 Ex stock / 24 h [H] Height (mm) 250 BY1C020 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

39 22 P5 RF-A / 30 F = 750 kn/m R = 1 mm H = 250 mm 39 H Upper tools RF-A 12 a 10 R

40 40 P6 RF-A H CrMo HRC Fmax = 1500 kn/m Upper tools RF-A [R] Radius (mm) 1 Operator side Head supported 23.3 kg/m Hydraulic clamping 45.5 mm Nose angle 30 Ex stock / 24 h [H] Height (mm) 175 BY1C023 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

41 41 20 P6 RF-A / 30 F = 1500 kn/m R = 1 mm H = 175 mm H Upper tools RF-A a R

42 42 P6 RF-A H CrMo HRC Fmax = 1400 kn/m Upper tools RF-A [R] Radius (mm) 1 Operator side Head supported 35 kg/m Hydraulic clamping 98.0 mm Nose angle 30 Ex stock / 24 h [H] Height (mm) 250 BY1C024 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

43 20 P6 RF-A / 30 F = 1400 kn/m R = 1 mm H = 250 mm 43 H Upper tools RF-A a R

44 44 P7 RF-A H CrMo HRC Fmax = 1600 kn/m Upper tools RF-A [R] Radius (mm) 3 Operator side Head supported 24.2 kg/m Hydraulic clamping 45.5 mm Nose angle 30 Ex stock / 24 h [H] Height (mm) 175 BY1C027 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

45 20 P7 RF-A / 30 F = 1600 kn/m R = 3 mm H = 175 mm 45 H Upper tools RF-A a R

46 46 P7 RF-A H CrMo HRC Fmax = 1400 kn/m Upper tools RF-A [R] Radius (mm) 3 Operator side Head supported 35.9 kg/m Hydraulic clamping 98.0 mm Nose angle 30 Ex stock / 24 h [H] Height (mm) 250 BY1C028 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

47 20 P7 RF-A / 30 F = 1400 kn/m R = 3 mm H = 250 mm 47 H Upper tools RF-A a R

48 48 P8 RF-A H CrMo HRC Fmax = 1000 kn/m Upper tools RF-A [R] Radius (mm) 1 Operator side Head supported 26.5 kg/m Hydraulic clamping 45.5 mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 175 BY10123 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

49 40 P8 RF-A / 85 F = 1000 kn/m R = 1 mm H = 175 mm 49 H 10 Upper tools RF-A 20 a 18 R

50 50 P8 RF-A H CrMo HRC Fmax = 1000 kn/m Upper tools RF-A [R] Radius (mm) 1 Operator side Head supported 38.3 kg/m Hydraulic clamping 98.0 mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 250 BY1C032 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

51 40 P8 RF-A / 85 F = 1000 kn/m R = 1 mm H = 250 mm 51 H 10 Upper tools RF-A 20 a 18 R

52 52 P9 RF-A H CrMo HRC Fmax = 1600 kn/m Upper tools RF-A [R] Radius (mm) 4 Operator side Head supported 33.5 kg/m Hydraulic clamping 45.5 mm Nose angle 60 Ex stock / 24 h [H] High (mm) 175 BY1C039 Standardlänge Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

53 30 P9 RF-A / 60 F = 1600 kn/m R = 4 mm H = 175 mm 53 H Upper tools RF-A a R

54 54 P9 RF-A H CrMo HRC Fmax = 1600 kn/m Upper tools RF-A [R] Radius (mm) 4 Operator side Head supported 51 kg/m Hydraulic clamping 98.0 mm Nose angle 60 Ex Stock / 24 h [H] Height (mm) 250 BY1C040 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW Horn set LH + RH

55 30 P9 RF-A / 60 F = 1600 kn/m R = 4 mm H = 250 mm 55 H Upper tools RF-A a R

56 56 P10 RF-A H150 C Fmax = 1600 kn/m Upper tools RF-A [R] Radius (mm) - Operator side Head supported 34 kg/m Hydraulic clamping --- Nose angle - Ex stock / 24 h [H] Height (mm) 150 BY1C043A Standard length Part number 515 mm mm

57 40 P10 RF-A F = 1600 kn/m H = 150 mm 57 H Upper tools RF-A

58 58 P10 RF-A H250 C Fmax = 1600 kn/m Upper tools RF-A [R] Radius (mm) - Operator side Head supported 66 kg/m Hydraulic clamping --- Nose angle - Ex stock / 24 h [H] Height (mm) 250 BY50026 Standard length Part number 515 mm mm

59 40 P10 RF-A F = 1600 kn/m H = 250 mm 59 H Upper tools RF-A

60 60 P10 RF-A Round bars suitable for radius bar holder Hardened radius bars Upper tools RF-A L 515/ / / / / /1030 Type PB 28 PB 30 PB 35 PB 40 PB 45 PB 50 Ø mm G / / / / /1030 PB 55 PB 60 PB 65 PB 70 PB ø CrMo4/60-62 HRC Non hardened radius bars of C45 steel (ground) are also available.

61 P10 RF-A Round bars suitable for radius bar holder 61 Length Ø Round bars Part number 515 mm 28 mm mm mm mm mm mm mm mm mm mm mm Upper tools RF-A 1030 mm 28 mm mm mm mm mm mm mm mm mm mm mm

62 62 P11 RF-A H CrMo HRC Fmax = 1600 kn/m Upper tools RF-A [R] Radius (mm) - Operator side Head supported 26.7 kg/m Hydraulic clamping --- Nose angle - Ex stock / 24 h [H] Height (mm) 175 BY1C057 Standard length Part number 515 mm mm mm sect

63 20 P11 RF-A F = 1600 kn/m H = 175 mm 63 H Upper tools RF-A

64 64 P11 RF-A H CrMo HRC Fmax = 1600 kn/m Upper tools RF-A [R] Radius (mm) - Operator side Head supported 38.5 kg/m Hydraulic clamping --- Nose angle - Ex stock / 24 h [H] Height (mm) 250 BY1C058 Standard length Part number 515 mm mm mm sect. FSC

65 20 P11 RF-A F = 1600 kn/m H = 250 mm 65 H Upper tools RF-A

66 66 P12 RF-A H130 C kn/m Upper tools RF-A [R] Radius (mm) - Operator side Head supported 33 kg/m Hydraulic clamping --- Nose angle - Ex stock / 24 h [H] Height (mm) 130 BY1C061 Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW* *550mm FSW without horns

67 67 H1 = 44 mm H2 = 35mm (standard) P12 RF-A F = 1600 kn/m H = 130 mm H 50 Upper tools RF-A W H2 R H1 R W Typ B Typ A

68 68 P12 Radius tools 42CrMo4 hardened Upper tools RF-A Radius Weight Length Part number 6,6 kg 515 mm ,1 kg 1030 mm R= 5 Type A 12,7 kg 1000 mm SECT. FSC ,2 kg 550 mm SECT. FSW R= 6 Type A R= 8 Type A R= 10 Type A R= 12 Type A R= 15 Type A R= 20 Type A R= 25 Type B R= 30 Type B R= 35 Type B 6,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,9 kg 550 mm SECT. FSW ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,4 kg 550 mm SECT. FSW ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,7 kg 550 mm SECT. FSW ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,9 kg 550 mm SECT. FSW ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,4 kg 550 mm SECT. FSW ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,9 kg 550 mm SECT. FSW ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,4 kg 550 mm SECT. FSW ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,6 kg 550 mm SECT. FSW ,6 kg 515 mm ,1 kg 1030 mm ,7 kg 1000 mm SECT. FSC ,1 kg 550 mm SECT. FSW

69 Notes 69 Upper tools RF-A

70 70 P13 RF-A 42 CrMo HRC Fmax = 1000 kn/m Upper tools RF-A [R] Radius (mm) - Operator side Head supported kg/m Hydraulic clamping Variable (Edge) Nose angle - Ex stock / 24 h [H] Height (mm) IB00674E Combination between Hämmerle + Xpert tools

71 71 H1= 105mm H2 =160mm H3 = 210mm H1= 135mm H2 = 190mm H3 = 240mm Upper tools RF-A

72 72 P13 RF-A Overview Upper tools RF-A Model Length Part number P13 RFA H1/ IB00674D 50 mm mm mm mm Horn 70mm mm mm mm mm mm mm mm mm sect mm sect. = 50mm, 55mm, 60mm, 2x 65mm, 70mm Horn, 80mm, 90mm, 95mm, 100mm, 200mm Model Length Part number P13 RFA H2/ IB00696D 50 mm mm mm mm Horn 70mm mm mm mm mm mm mm mm mm sect mm sect. = 50mm, 55mm, 60mm, 2x 65mm, 70mm Horn, 80mm, 90mm, 95mm, 100mm, 200mm

73 P13 RF-A Overview 73 Model Length Part number P13 RFA H3/ IB00697F 50 mm mm mm mm Horn 70mm mm mm mm mm mm mm mm mm sect mm sect. = 50mm, 55mm, 60mm, 2x 65mm, 70mm Horn, 80mm, 90mm, 95mm, 100mm, 200mm Upper tools RF-A

74 74 Adapter P25 RF-A/Euro B C Fmax = 1600 kn/m Upper tools RF-A [R] Radius (mm) - Operator side Head supported see down below RF-A / variable --- Nose angle - Ex stock/ 24 h [H] Height (mm) 130/250 Length (mm) Type Height (mm) Weight (kg/ m) Psrt number P25 R P25 RF P25 RF P25 RF-A P25 RF- A

75 Example: R / Euro B 75 H Upper tools RF-A

76 76 Extension P30 C Fmax = 1600 kn/m Upper tools RF-A [R] Radius (mm) - Operator side Head supported see down below Xpert / variable --- Nose angle - Ex stock / 24 h [H] Height (mm) variable Length (mm) Type High H / H1 Weight Part number in mm in kg / m P30 R 139/ P30 RF 184/ P30 RF 259/ P30 RF-A 184/ P30 RF-A 309/

77 Example: RF-A / RF 77 H1 Upper tools RF-A H

78 78 Notes Bottom tools

79 79 Bottom tools Bottom tools

80 80 Lower table options Tables with mechanical tool clamping T5 (Standard Xpert ) T55 (Standard Xpert ) Fitting buttom tools up to V80. Fitting buttom tools up to V150. Bottom tools

81 Lower table options Table with hydraulic tool clamping 81 T12 (Optional Xpert and Xpert ) T13 (Optional Xpert and Xpert ) Fitting buttom tools up to V80. Fitting buttom tools up to V150. Bottom tools

82 82 Lower table options Tables for larger bottom tools T2 (Standard Xpert MAMMUT and Optional Xpert )* Fitting buttom tools up to V250. * this table is ideal to use adapter s (for example S1), large bottom tools or with V bottom tools. Bottom tools

83 Lower table options Hydraulic hemming table with hydraulic die clamping 83 T9 (Optional for Xpert ) up to 2mm material thickness Optional: hardened wearing plates open closed Fitting buttom tools up to V60. This table combines the high productivity of the hydraulic tool clamping with the flexibility of hemming. Bottom tools

84 84 Segmentation of bottom tools Segmentation FSC/1000 mm ( ) FSW/550 mm ( x100) Special segmentation on request. In addition all lower dies can be supplied with modified radii, die angle and height (non standard). Bottom tools

85 Notes 85 Bottom tools

86 86 V6/30 a D 6 R B H [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg CrMo HRC F max 30 = 400 kn/m Bottom tools Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 800 kn/m Die insert 13 mm Ex stock / 24 h BY2C001

87 V8/30 a 87 D 8 R B H [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth(mm) Weight / Meter Kg CrMo HRC F max 30 = 300 kn/m Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 1000 kn/m Sie insert 13 mm Ex Stock / 24 h Bottom tools BY2C007

88 88 V10/30 a D 10 R B H [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg CrMo HRC F max 30 = 200 kn/m Bottom tools Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 700 kn/m Die insert 13 mm Ex stock / 24 h BY2C013

89 V12/30 a D R H B 20 [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg CrMo HRC F max 30 = 250 kn/m Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 900 kn/m Die insert 13 mm Ex stock / 24 h Bottom tools BY2C016A

90 90 V16/30 a 16 D R B H 20 [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg CrMo HRC F max 30 = 250 kn/m Bottom tools Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 1000 kn/m Die insert 13 mm Ex stock / 24 h BY2C019

91 V20/30 a R D H B 20 [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg CrMo HRC F max 30 = 150 kn/m Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 600 kn/m Die insert 13 mm Ex stock / 24 h Bottom tools BY20002

92 92 V24/30 24 a R D H B 20 [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg CrMo HRC F max 30 = 300 kn/m Bottom tools Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 1100 kn/m Die insert 13 mm Ex stock / 24 h BY2C020

93 V32/30 * a R D H B [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg 42 CrMo HRC F max 30 = 300 kn/m Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 1100 kn/m Die insert 13 mm Ex stock / 24 h Bottom tools * Also available with rolls. BY2C021

94 94 V40/60 * 40 a R D H B [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg 42 CrMo HRC F max 60 = 1000 kn/m Bottom tools Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 1800 kn/m Die insert 13 mm Ex stock / 24 h * Also available with rolls. BY2C022

95 V50/60 * a R D H B [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg 42 CrMo HRC F max 60 = 1000 kn/m Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 1800 kn/m Die insert 13 mm Ex stock / 24 h Bottom tools * Also available with rolls. BY2C022

96 96 V60/60 * 60 a R D H B [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg 42 CrMo HRC F max 60 = 900 kn/m Bottom tools Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 1600 kn/m Die insert 13 mm Ex stock / 24 h * Also available with rolls. BY2C024

97 V80/80 * 97 D 80 a R H B [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg 42 CrMo HRC F max 80 = 1400 kn/m Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 1600 kn/m Die insert 13 mm Ex stock / 24 h Bottom tools * Also available with rolls. BY2C025

98 98 V100/80 * D 100 a R H B [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg 42 CrMo HRC F max 80 = 1800 kn/m Bottom tools Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 2000 kn/m Die insert 13 mm Ex stock / 24 h * Also available with rolls. BY2C026

99 V120/80 * 99 D 120 a R H B [R] Radius (mm) [a] V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg 42 CrMo HRC F max 80 = 2000 kn/m Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max 90 = 2400 kn/m Die insert 13 mm Ex stock / 24 h Bottom tools BY2C027 * Also available with rolls.

100 100 S1/73 13 B H [R] Radius (mm) V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg C Bottom tools Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max = 5000 kn/m Die insert 13 mm Ex stock / 24 h BY40002

101 S1/ B H [R] Radius (mm) V - Angle [H] Heigth (mm) [B] Width (mm) [D] Depth (mm) Weight / Meter Kg C Standard length Part number 515 mm mm mm sect. FSC mm sect. FSW F max = 5000 kn/m Die insert 13 mm Ex stock / 24 h Bottom tools BY40003

102 Hemming tools air bending 102 Hemming tool P900 (upper tool) P900 L = 515 / 1030 S = 1000 / 1100 R = 1 = 30 P900 R P900 RF P900 RF-A Hemming tools H B G F B H P900 and V900 C D Material thickness mm Required press force t/m C mm Required press force t/m D mm L = length (mm) S = sectionalized (mm) Z = width (mm) R = radius (mm) H = Height (mm) B = nose width (mm) W = die opening (mm) G = weight (kg/m) F = max. permissible load (kn/m)

103 Hemming tools air bending Hemming tool P900 (upper tool) 103 Mod. B mm Z L mm Part number P900.RFA P900.RFA P900.RFA S P900.RFA P900.RFA P900.RFA S P900.RFA P900.RFA P900.RFA S Hemming tools P900.RFA P900.RFA P900.RFA S Loading capacity of the tools (bending forces) P900 + V900: Pre bending step: 25 t/m Hemming step: 50 t/m B= 6 mm -> for sheet thickness up to 1,0 mm B= 8 mm -> for sheet thickness up to 1,5 mm B=10 mm -> for sheet thickness up to 2,0 mm B=12 mm -> for sheet thickness up to 2,3 mm

104 Hemming tools air bending 104 Hemming tool V900 (bottom tool) V900 L = 515 / 1030 S = 1000 / 1100 Hemming tools V900 H 85 W G F 500 H W P900 and V900 C D Material thickness mm Required press force t/m C mm Required press force t/m D mm L = length (mm) S = sectionalized (mm) Z = width (mm) R = radius (mm) H = high (mm) B = nose width (mm) W = die opening (mm) G = weigth (kg/m) F = max. permissible load (kn/m)

105 Hemming tools air bending Hemming tool V900 (bottom tool) 105 Mod. W mm R mm L mm Part number V V V S V V V S V V V S Hemming tools V V V S Loading capacity of the tools (bending forces) P900 + V900: Pre bending step: 25 t/m Hemming step: 50 t/m B= 6 mm -> for sheet thickness up to 1,0 mm B= 8 mm -> for sheet thickness up to 1,5 mm B=10 mm -> for sheet thickness up to 2,0 mm B=12 mm -> for sheet thickness up to 2,3 mm

106 106 Special applications Special applications Special tools are also part of the Bystronic tooling range. Our tooling specialist will help you to solve your forming problems, all contact information are located at the end of the catalog. Visit our shop in the Internet under:

107 Special applications 107 Special applications

108 108 Workshop Taking bending into design Small bending radii? Short flange length? Too much welding, cleaning and flattening? Bending marks? ByAcademy What are the topics? Basics Software presentations Machine presentations Industial design expert talks Case studies Your questions You can obtain date and further information from our consulting engineers, all contact dates you can be found on the last page. Further information can be obtained at:

109 Workshop Bending of high tensile strength materials 109 Material costs are too high? Wear and tear resistance relevant? Challenge light constuction? Steel broken yet? ByAcademy What are the topics? Basics Experts talks of steel producers How the software can help Bend case studies Specialist talks You can obtain data and further information from our consulting engineers, all contact data can be found on the last page. Further information can be obtained at:

110 110 Bystronic world wide Bystronic do Brasil Ltda. Rua Parma 203, Colombo PR/BR Brazil Tel Fax Bystronic Canada Ltd Coopers Avenue #24 L4Z 2E9 Mississauga Canada Tel Fax Bystronic Co., Ltd (Shanghai) Level 2, Part A, No. 999 Huaxu Road Qingpu China Shanghai Tel Fax SC Bystronic Laser S.R.L. Parcu Industrial Pro Roman Str. Poienilor Brasov Romania Tel Fax Bystronic Iberica, S.A. Avenida Tenerife n 2 Edificio 1, 3a planta, Oficana D ES San Sebastiàn de los Reyes Espania Tel Fax Bystronic France S.A. Park Technopolis, 3 Avenue du Canada F Les Ulis France Tel Fax Bystronic Czech Republic s.r.o. Turanka 115/ Brno Slatina Ceská Republika Tel Fax Bystronic Deutschland GmbH Römerstraße Heimsheim Deutschland Tel Fax Bystronic Laser India (Pvt) Ltd. 7 C, Tadiwala Road Next to Hotel Panchratna Pune India Tel Mobile

111 Bystronic world wide Bystronic Italia SRL Via del Lavoro 30 I Bovisio Masciago (MB) Italia Tel Fax Bystronic Polska Sp. z o.o Sekocin Nowy, Al. Krakowska 81 PL Raszyn Polska Tel Fax Bystronic Lazer Barbaros Caddesi K:1 No Ümraniye / Istanbul Turkey Tel.: Fax: Bystronic Korea Ltd Hogye-Dong, Dongan-Gu, Anyang-Si Korea Tel Fax Bystronic Mexico S.A. de C.V. Calle Canes 3250 Int.23, Col. La Nogalera Guadalajara Mexico Tel Fax Bystronic Benelux BV Stek 8 NL-3371 KG Hardinxveld- Giessendam Nederland Tel Fax Bystronic Austria GmbH Salzburger Straße 205 AT-4030 Linz Österreich Tel Fax OOO Bystronic Laser Zorge Street, 9A, building Moscow Russia Tel Fax Bystronic Sales AG Industriestrasse 21 CH-3362 Niederönz Schweiz Tel Fax Bystronic PTE LTD 2 Leng Kee Road #03-05 Thye Hong Centre Singapore Tel Fax Bystronic Scandinavia AB Metallvägen 30 A SE Rosersberg Sverige Tel Fax Bystronic UK Limited 6 Wayside Business Park Wilson Lane Coventry CV6 6NY United Kingdom Tel Fax Bystronic Inc. 200 Airport Road Elgin IL USA Tel Fax Bystronic Intern. Laser Ltd. Minsheng Rd., Banqiao Dist. Rm. 1B, 24F-1, No. 33, Sec New Taipai City Taiwan Tel Fax LLC Bystronic Ukraine Zhylyanska Street 59 Diplomat Hall, OPffice Kiev Ukraine Tel Fax

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