MSS Monobloc holders for parting and grooving

Transcription

1 MSS Monobloc holders for parting and grooving Easy, profitable and convincing

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3 Monobloc tool holder, system GX, for inserts with two cutting edges, size GX24. Inexpensive solution for radial grooving, parting up to Ø inch and turning operations. Grooving Parting Profile grooving Grooving and turning h 1 /h = inch s = inch System characteristics Benefits Monobloc version Active insert clamping Doubleblade insert Ground and directly pressed insert Application safety, easy handling, only one spare part Wellsuited for copy turning High profitability Optimum solution for all situations 3

4 Tool description: E25R002116DGX242E Insert description: GX242E3.00N0.30F2 Width class 1) The parting and grooving widths of the MSS system are divided into width classes. Every width class represents a certain range of parting and grooving widths. The appropriate tool can be assigned to the selected grooving width by means of the width class. 1) Ideally the module and the insert have the same width class. This combination results in the best possible application safety. 4

5 Monobloc tool holder designations Insert designations Insert system E = external / I = internal Assembly size Version Approach angle Max. cutting depth Shank cross section Shank length Insert system Insert size Width class E 25 R D GX 24 2 E Insert size Width class Insert shape / application Cutting width / pitch Version / thread standard Corner radius / angle Chip groove code GX 24 2 E 3.00 N 0.30 Code GX 24 3 R 2.50 N Code 5

6 Application Righthand GX monobloc holder Picture shows righthand version [inch] h=h 1 b s T max Type, description f h 2 l 1 l 2 l 3 a E16R002110CGX242E E20R002112CGX242E E20R002112CGX243E E25R002116DGX242E E25R002116DGX243E E25R002116DGX244E E32R002185DGX242E E32R002185DGX243E E32R002185DGX244E Grooving inserts GX GX GX GX GX GX GX GX GX Page Ordering example: 1 piece E32R002185DGX243E Spare parts and accessories E16R002110CGX242E E20R002112CGX242E E20R002112CGX243E E25R002116DGX242E Clamping screw Tkey E25R002116DGX243E (M4,0 x 18 T20) (T20) E25R002116DGX244E E32R002185DGX242E E32R002185DGX243E E32R002185DGX244E Tools / modules 6 see page

7 Application Lefthand GX monobloc holder Picture shows lefthand version [inch] h=h 1 b s T max Type, description f h 2 l 1 l 2 l 3 a Grooving inserts Page E16L002110CGX242E GX E20L002112CGX242E E20L002112CGX243E GX GX E25L002116DGX242E.961 GX E25L002116DGX243E GX E25L002116DGX244E.917 GX E32L002185DGX242E.961 GX E32L002185DGX243E GX E32L002185DGX244E.917 GX Ordering example: 1 piece E25L002116DGX244E Spare parts and accessories E16L002110CGX242E E20L002112CGX242E E20L002112CGX243E E25L002116DGX242E Clamping screw Tkey E25L002116DGX243E (M4,0 x 18 T20) (T20) E25L002116DGX244E E32L002185DGX242E E32L002185DGX243E E32L002185DGX244E Tools / modules see page 7

8 Application standard = repeatability see below Hardness Toughness s GX24.E... F2 / 27P N Type, description GX242E3.00N0.30 GX242E3.00N0.30F2 GX242E3.00N0.3027P GX242E3.50N0.30F2 GX243E4.00N0.40 GX243E4.00N0.40F2 GX243E4.00N0.4027P GX243E4.50N0.40F2 GX243E5.00N0.40 GX243E5.00N0.40F2 GX243E5.00N0.4027P GX244E6.00N0.50 GX244E6.00N0.50F2 GX244E6.00N0.5027P Tolerances [mm] x s ±.0071 ±.0008 ±.0020 ±.0008 r ±.0020 ±.0020 [inch] l r a max Steel Stainless Cast iron Non ferrous metals AMZ H216T TSM20 SR127 GM127 SR735 GM40 GM740 You can find application recommendations on pages 10 15! 8 Tools / modules see page GX24 GX24 GX24 GX24 axial D16 D1720 D42 D29 See page D29, catalogue no. 219 MSS The modular parting, grooving and threading system

9 Inserts GX24 system radius inserts Application M3 27P = repeatability see below Hardness Toughness s P M3 Type, description GX242R1.50NM3 GX243R2.00NM3 N GX243R2.50NM3 GX244R3.00NM3 GX244R3.00N27P Tolerances [mm] x s r ±.0008 ±.0008 ±.0020 ±.0071 ±.0020 ±.0020 [mm] l r a max AMZ H216T TSM20 SR127 GM127 SR735 GM40 GM740 = International TIZIT range, for present availability see price list Ordering example: 30 pieces GX244R3.00N27P TSM20 You can find application recommendations on pages 10 15! Tools / modules see page GX24 GX24 GX24 GX24 axial D16 D1720 D42 D29 See page D29, catalogue no. 219 MSS The modular parting, grooving and threading system 9

10 work piece material type of treatment / alloy Hardness HB annealed 0,15% C 125 non alloyed steel annealed 0,15% 0,45% C tempered 0,45% C 300 A low alloy steel annealed tempered tempered high alloy steel annealed tempered corrosion resistant annealed ferritic 200 steel tempered martensitic 325 annealed ferritic/martensitic 200 R stainless steel quenched quenched austenitic duplex hardened ferritic/austenitic 330 grey cast iron perlitic / ferritic perlitic / martensitic F N S SG iron / spheroidal cast iron tempered iron malleable aluminum alloys cast aluminum alloys copper and copper alloys (bronze, brass) non metal materials heat resistant alloys titanium alloys not hardenable hardenable not hardenable hardenable not hardenable annealed hardened annealed hardened cast ferritic perlitic ferritic perlitic < 12% Si < 12% Si > 12% Si machining alloy stock (1% Pb) brass, red bronze bronze leadfree copper and electrolytic copper thermosetting plastics fibrereinforced plastics hard rubber Febase Febase Ni or Cobase Ni or Cobase Ni or Cobase pure titanium alpha + beta alloys R m 400* R m 1050* H hardened steel hard castings hardened cast iron hardened and tempered cast hardened and tempered 55 HRC 60 HRC HRC 10 * Rm = maximum strength, measured in MPa

11 SR127 SR735 GM40 GM740 H216T TSM20 VDI 3323 group v c [sfpm] v c [sfpm] v c [sfpm] v c [sfpm] v c [sfpm] v c [sfpm] /

12 GX24... standard for all steel materials suitable for all applications wide application range parting T max =. 83 inch grooving and turning axial grooving internal grooving T max =.75 inch application: type, ordering description f [ipr] f [ipr] feed ipr parting tubes bars difficult conditions grooving grooving and turning Steel Stainless Cast iron Non ferrous metals Heat resistant 12 Hard materials

13 GX 24...F2 application: For steels in general, particularly suitable for stainless materials Insert with ground periphery Tolerance parting and grooving width ±.0008 inch Suitable also for parting off tubes and thinwalled materials Special profiles possible type, ordering description f [ipr] f [ipr] feed ipr parting tubes bars difficult conditions grooving grooving and turning Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials 13

14 GX P application: Particularly suitable for aluminum and non ferrous metals Insert with highly positive cutting geometry Ground periphery Tolerance cutting width ± 0,02 mm Extrasmooth rake face through microfinish type, ordering description f [ipr] f [ipr] feed ipr parting tubes bars difficult conditions grooving grooving and turning Steel Stainless Cast iron Non ferrous metals Heat resistant 14 Hard materials

15 GX24...M3 Inserts for full radius grooves and for copy turning For all steel materials For internal and external machining application: type, ordering description f [ipr] f [ipr] feed ipr parting tubes bars difficult conditions grooving grooving and turning Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials 15

16 CERATIZIT Austria Aktiengesellschaft A6600 Reutte/Tirol Tel.: +43 (5672) 6000 Fax: +43 (5672) Cutting Tools +43 (5672) Wear Parts Cutting Tools Wear Parts CERATIZIT S.A Route de Holzem L8232 Mamer LUXEMBOURG Tél.: +352/ Fax: +352/ CERATIZIT USA, INC. 777 Old Clemson Road COLUMBIA SOUTH CAROLINA USA Tel.: +1 (803) Fax: +1 (803) Order line : +1 (800) Technical and/or product improvements subject to change. 223/ USA 02.03