Fittings, Tubing & Nipples

Transcription

1 Fittings,Tubing & Nipples - Medium Pressure Fittings, Tubing & Nipples Medium Pressure Pressures to 20,000 psi (1379 bar) Since 1945 utoclave Engineers has designed and built premium quality valves, fittings and tubing. This commitment to engineering and manufacturing excellence has earned utoclave a reputation for reliable, efficient product performance. utoclave Engineers has long been established as the world leader in high pressure fluid handling components for the chemical/petrochemical, research, and oil and gas industries. Medium Pressure Fittings, Tubing and Nipples Features: oned-and-threaded onnection. vailable sizes are 1/4, 3/8, 9/16, 3/4, and 1. Fittings and tubing manufactured from cold worked 316 stainless steel. Operating Temperatures from -423 F (-252 ) to 1200 F (649 ). nti-vibration connection components available. ll items available in special material. The medium pressure series uses utoclave s medium pressure connection. This coned-andthreaded connection features orifice sizes to match the high flow characteristics of this series.

2 Medium Pressure Fittings Pressures to 20,000 psi (1379 bar) utoclave Engineers medium pressure fittings, Series SF, are designed for use with Series 20SM medium pressure valves and utoclave medium pressure tubing. They incorporate medium pressure coned-and-threaded connections with orifices sized to match the high-flow Series 20S valves. onnection omponents ll utoclave valves and fittings are supplied complete with appropriate glands and collars. To order these components separately, use order numbers listed. When using plug, collar is not required. Gland GLX ( ) ollar LX ( ) Plug PX ( ) dd tube size ( ) Example: 1/4-40 1/4 Gland - GLX 40 3/8-60 9/ / To ensure proper fit use utoclave Engineers tubing. Note: Special material glands may be supplied with four flats in place of standard hex. atalog Number onnection Type Outside Diameter Tube Pressure Rating psi (bar)* Minimum Opening Dimensions - inches (mm) lock D E F G Thickness Typical Thickness Fitting Pattern Elbow LX4400 SF250X 1/4 20, (6.35) ( ) (3.18) (28.45) (38.10) (9.65) (12.70) (19.05) (19.05) (15.75) LX6600 SF375X 3/8 20, (9.53) ( ) (5.56) (35.05) (50.80) (11.10) (15.75) (25.40) (25.40) (19.05) LX9900 SF562X 9/16 20, (14.29) ( ) (9.12) (44.45) (63.50) (13.46) (23.88) (31.75) (31.75) (25.40) LX12 SF750X 3/4 20, (19.05) ( ) (13.11) (57.15) (76.20) (15.75) (30.23) (38.10) (38.10) (34.93) LX16 SF1000X 1 20, (25.40) ( ) (17.48) (76.20) (104.65) (18.29) (35.05) (52.32) (52.32) (44.45) Figure 1 *Maximum pressure rating is based on the lowest rating of any component. ctual working pressure may be determined by tubing pressure rating, if lower. For prompt service, utoclave stocks select products. onsult your local representative. F Figure 1 D HEX For mounting hole option add suffix PM to catalog number. onsult factory for mounting hole dimensions. E Elbow 2

3 atalog Number onnection Type Outside Diameter Tube Pressure Rating psi (bar)* Minimum Opening Dimensions - inches (mm) lock D E F G Thickness Typical Thickness Fitting Pattern Tee TX4440 SF250X 1/4 20, (6.35) ( ) (3.18) (28.45) (38.10) (9.65) (12.70) (19.05) (19.05) (15.75) TX6660 SF375X 3/8 20, (9.53) ( ) (5.56) (35.05) (50.80) (11.10) (15.75) (25.40) (25.40) (19.05) TX9990 SF562X 9/16 20, (14.29) ( ) (9.12) (44.45) (63.50) (13.46) (23.88) (31.75) (31.75) (25.40) TX12 SF750X 3/4 20, (19.05) ( ) (13.11) (57.15) (76.20) (15.75) (30.23) (38.10) (38.10) (34.93) TX16 SF1000X 1 20, (25.40) ( ) (17.48) (76.20) (104.65) (18.29) (35.05) (52.32) (52.32) (44.45) Figure 2 ross XX4444 SF250X 1/4 20, (6.35) ( ) (3.18) (38.10) (38.10) (9.65) (12.70) (19.05) (19.05) (15.75) XX6666 SF375X 3/8 20, (9.53) ( ) (5.56) (50.80) (50.80) (11.10) (15.75) (25.40) (25.40) (19.05) XX9999 SF562X 9/16 20, (14.29) ( ) (9.12) (63.50) (63.50) (13.46) (23.88) (31.75) (31.75) (25.40) XX12 SF750X 3/4 20, (19.05) ( ) (13.11) (76.20) (76.20) (15.75) (30.23) (38.10) (38.10) (34.93) XX16 SF1000X 1 20, (25.40) ( ) (17.48) (104.65) (104.65) (18.29) (35.05) (52.32) (52.32) (44.45) Figure 3 *Maximum pressure rating is based on the lowest rating of any component. ctual working pressure may be determined by tubing pressure rating, if lower. For prompt service, utoclave stocks select products. onsult your local representative. F Figure 2 D HEX For mounting hole option add suffix PM to catalog number. onsult factory for mounting hole dimensions. E Tee Figure 3 F E D HEX ross 3

4 atalog Number onnection Type Outside Diameter Tube Pressure Rating psi (bar)* Minimum Opening Dimensions - inches (mm) lock D E F G Thickness Typical Thickness Fitting Pattern Straight oupling / Union oupling 20FX4466 SF250X 1/4 20, Straight 20UFX4466 (6.35) ( ) (3.18) (15.75) (41.15) (9.65) (12.70) Union 20FX6666 SF375X 3/8 20, Straight 20UFX6666 (9.53) ( ) (5.56) (19.05) (44.45) (11.10) (15.75) Union 20FX9966 SF562X 9/16 20, Straight 20UFX9966 (14.29) ( ) (9.12) (25.40) (53.85) (13.46) (23.88) Union 20FX12 SF750X 3/4 20, Straight 20UFX12 (19.05) ( ) (13.11) (35.05) (63.50) (15.75) (30.23) Union 20FX16 SF1000X 1 20, Straight 20UFX16 (25.40) ( ) (17.48) (44.45) (88.90) (18.29) (35.05) Union Figure 4 ulkhead oupling 20FX4466 SF250X 1/4 20, (6.35) ( ) (3.18) (20.57) (47.75) (9.65) (12.70) (13.46) (25.40) (9.65) 20FX6666 SF375X 3/8 20, (9.53) ( ) (5.56) (23.88) (50.80) (11.10) (15.75) (15.75) (25.40) (9.65) 20FX9966 SF562X 9/16 20, (14.29) ( ) (9.12) (28.45) (60.45) (13.46) (23.88) (19.81) (35.05) (9.65) 20FX12 SF750X 3/4 20, (19.05) ( ) (13.11) (42.93) (66.55) (15.75) (30.23) (23.11) (47.75) (9.65) 20FX16 SF1000X 1 20, (25.40) ( ) (17.48) (49.28) (88.90) (18.29) (35.05) (38.10) (56.13) (9.65) Figure 5 *Maximum pressure rating is based on the lowest rating of any component. ctual working pressure may be determined by tubing pressure rating, if lower. For prompt service, utoclave stocks select products. onsult your local representative. Figure 4 Union ouplings are designed with a removable seat insert allowing disassembly and tubing removal without the necessity of loosening other items in a line. HEX D HEX Straight oupling / Union oupling Figure 5 G MX F D HEX E ulkhead oupling 4

5 Medium Pressure Tubing Pressures to 20,000 psi (1379 bar) utoclave Engineers offers a complete selection of austenetic, cold drawn stainless steel tubing designed to match the performance standards of utoclave valves and fittings. utoclave medium pressure tubing is manufactured specifically for high pressure applications requiring both strength and corrosion resistance. The tubing is furnished in random lengths between 20 feet (6 meters) and 27 feet (8.2 meters). The average is 24 feet (7.3 meters). Medium Pressure Tubing is available in five sizes and a variety of materials. Inspection and Testing utoclave Engineer s medium pressure tubing is inspected to assure freedom from seams, laps, fissures or other flaws, as well as carburization or intergranular carbide precipitation. The outside and inside diameters of the tubing are subject to special inspection and are controlled within close tolerences to assure proper fit. Sample pieces of tube for each lot are tested to confirm mechanical properties. Hydrostatic testing is also performed on a statistical basis and is conducted at the working pressure of the tube. utoclave will perform 100% hydrostatic testing at additional cost if desired. Special Materials In addition to the type 316 and 304 stainless steel tubing listed in this section, utoclave has limited stock of hard-to-obtain shorter lengths of the following tubing materials: Monel 400*, Inconel 600*, Titanium Grade 2*, Nickel 200*, Hastelloy 276* - (* Trademark names) Please consult factory for stock availabilty. Tubing Tolerance Nominal Tubing Size Tolerance/Outside Diameter inches (mm) inches (mm) 1/4 (6.35).248/.243 (6.30/6.17) 3/8 (9.53).370/.365 (9.40/9.27) 9/16 (14.27).557/.552 (14.15/14.02) 3/4 (19.05).745/.740 (18.92/18.80) 1 (25.40).995/.990 (25.27/25.14) atalog Tube Fits Tube Size Inches (mm) Flow Working Pressure psi (bar)* Number Material onnection Outside Inside Wall rea -325 to 100 F 200 F 400 F 600 F 800 F Type Diameter Diameter Thickness in. 2 (mm 2 ) -198 to MS SS 20,000 20,000 19,250 18,050 16,800 SF250X 1/ ( ) ( ) ( ) ( ) ( ) MS SS (6.35) (2.77) (1.78) (5.81) 20,000 18,950 17,200 17,000 16,150 ( ) ( ) ( ) ( ) ( ) MS SS 20,000 20,000 19,250 18,050 16,800 SF375X 3/ ( ) ( ) ( ) ( ) ( ) MS SS (9.53) (5.16) (2.18) (20.65) 20,000 20,000 19,250 18,050 16,800 ( ) ( ) ( ) ( ) ( ) MS SS 20,000 20,000 19,250 18,050 16,800 SF562X 9/ ( ) ( ) ( ) ( ) ( ) MS SS (14.29) (7.92) (3.18) (49.03) 20,000 20,000 19,250 18,050 16,800 ( ) ( ) ( ) ( ) ( ) MS SS 10,000 10,000 9,600 9,100 8,450 SF562X 9/ (689.46) (689.46) (661.89) (627.41) (582.60) MS SS (14.29) (9.12) (2.57) (65.16) 10,000 9,450 8,600 8,500 8,050 (689.46) (651.54) (592.94) (586.05) (555.02) MS SS ,000 20,000 19,250 18,050 16,800 SF750X 3/4 (11.13) (3.96) (97.42) ( ) ( ) ( ) ( ) ( ) MS SS (19.05) ,000 10,000 9,600 9,100 8,450 (13.11) (2.97) (134.84) (689.46) (689.46) (661.89) (627.41) (582.60) MS SS ,000 20,000 19,250 18,050 16,800 SF1000X 1 (14.27) (5.56) (160.00) ( ) ( ) ( ) ( ) ( ) MS SS (25.40) ,000 10,000 9,600 9,100 8,450 (17.48) (3.96) (239.35) (689.46) (689.46) (661.89) (627.41) (582.60) Note: aution should be exercised in proper selection of Medium Pressure Tubing based on actual operating conditions. Two series available: 10,000 psi (690 bar) and 20,000 psi (1379 bar). *Maximum pressure rating is based on the lowest rating of any component. ctual working pressure may be determined by tubing pressure rating, if lower. For prompt service, utoclave stocks select products. onsult your local representative. 5

6 Medium Pressure oned-and-threaded Nipples Pressures to 20,000 psi (1379 bar) For rapid system make-up, utoclave Engineers supplies precut, coned-and-threaded nipples in various sizes and lengths for utoclave medium pressure valves and fittings. Special lengths In addition to the standard lengths listed in the table below, nipples are available in any custom length. onsult factory. Materials atalog numbers in table refer to Type 316 Stainless steel. Optional materials available. onsult factory. atalog Number Fits Tube Size inches Nipple Length In (mm) onnection (mm) Type (69.85) (76.20) (101.60) (152.40) (203.20) (254.00) (304.80) O.D. I.D. Working Pressure at 100 F psi (bar)* NX NX NX NX NX NX NX SF250X 1/ ,000 (6.35) (2.77) ( ) NX NX NX NX NX NX SF375X 3/ ,000 (9.53) (5.16) ( ) NX NX NX NX NX SF562X 9/ ,000 (14.29) (7.92) ( ) NLX NLX NLX NLX NLX SF562X 9/ ,000 (14.29) (9.12) (689.46) NX NX NX NX SF750X 3/ ,000 (19.05) (11.13) ( ) NLX NLX NLX NLX SF750X 3/ ,000 (19.05) (13.11) (689.46) NX NX NX NX SF1000X ,000 (25.40) (14.27) ( ) NLX NLX NLX NLX SF1000X ,000 (25.40) (17.48) (689.46) Note: aution should be exercised when selecting medium pressure nipples since two series are available: 10,000 psi (690 bar) and 20,000 psi (1379 bar) medium pressure tubing section for pressures at various temperatures. *Maximum pressure rating is based on the lowest rating of any component. ctual working pressure may be determined by tubing pressure rating, if lower. For prompt service, utoclave stocks select products. onsult your local representative. 6

7 FLOW (Vertical Installation Only) Medium Pressure heck Valves Pressures to 20,000 (1379 bar) O-Ring heck Valves FLOW Provides unidirectional flow and tight shut-off for liquids and gas with high reliability. When differential drops below cracking pressure*, valve shuts off. (Not for use as relief valve.) Materials: ody, cover, poppet: 316 Stainless Steel, over gland: Stainless Steel, Spring: 300 Series Stainless Steel, Standard O-ring: Viton, for operation to 500 F (260 ). una-n or Teflon available for 250 F (121 ) or 400 F (204 ) respectively; specify when ordering. *racking Pressure: 20 psi (1.38 bar) ±30%. Springs for higher cracking pressures (up to 100 psi (6.89 bar)) available on special order for O-ring style check valves only. all heck Valves FLOW Prevents reverse flow where leak-tight shut-off is not mandatory. When differential drops below cracking pressure, valve closes. With all-metal components, valve can be used up to 1200 F (649 ). Technical Information section for connection temperature limitations. (Not for use as a relief valve.) all is cradled in floating poppet to assure positive, in-line seating without chatter. Poppet is designed essentially for axial flow with minimum pressure drop. Materials: ody, cover, poppet: 316 Stainless Steel, over gland: Stainless Steel, all, Spring: 300 Series Stainless Steel all Type Excess Flow Valves Protects pressure gauges and pressure instrumentation from surges in flow or sudden venting in the event of line failure. Materials: ody, cover, sleeve: Type 316 Stainless Steel, all: 300 Series Stainless Steel, over gland: Stainless Steel. Vertical Installation: Since this type of check valve employs a non-spring loaded ball, valve MUST be installed in VERTI- L position with arrow on valve body pointing UP. (cover gland up). Resetting Valve: Equalize the pressure across the ball. The ball will drop and reset automatically. UTION: While testing has shown O-Rings to provide satisfactory service life, both cyclic and shelf life may vary widely with differing service conditions, properties of reactants, pressure and temperature cycling and age of the O-ring. FREQUENT INSPETIONS SHOULD E MDE to detect any deterioration, and O-rings replaced as required. UTION: Tubing section for proper selection of tubing. NOTE: For optional material see Needle Valve Options section. NOTE: Special material check valves may be supplied with four flats in place of standard hex. 7

8 Medium Pressure heck Valves atalog Number Fits onnection Type Pressure Rating psi (bar)* Orifice inches (mm) Rated Dimensions - inches (mm) v D Hex Typical O-Ring heck Valves XO4400 SF250X 20, ( ) (3.18) (74.68) (63.50) (9.65) (12.70) (20.57) XO6600 SF375X 20, ( ) (5.54) (79.25) (66.55) (11.94) (15.75) (25.40) XO9900 SF562X 20, ( ) (9.12) (106.17) (88.90) (13.46) (23.88) (35.05) XO12 SF750X 20, ( ) (13.11) (139.70) (120.65) (15.75) (30.23) (44.45) XO16 SF1000X 20, ( ) (17.48) (168.40) (146.05) (18.29) (35.05) (53.85) Figure 1 all heck Valves X4400 SF250X 20, ( ) (3.18) (74.68) (63.50) (9.65) (12.70) (20.57) X6600 SF375X 20, ( ) (5.54) (79.25) (66.55) (11.94) (15.75) (25.40) X9900 SF562X 20, ( ) (9.12) (106.17) (88.90) (13.46) (23.88) (35.05) X12 SF750X 20, ( ) (13.11) (139.70) (120.65) (15.75) (30.23) (44.45) X16 SF1000X 20, ( ) (17.48) (168.40) (146.05) (18.29) (35.05) (53.85) Figure 1 all Type Excess Flow Valves XK4402 SF250X 20, ( ) (3.18) (74.68) (63.50) (9.65) (12.70) (20.57) XK6602 SF375X 20, ( ) (5.54) (79.25) (66.55) (11.94) (15.75) (25.40) XK9902 SF562X 20, ( ) (9.12) (106.17) (88.90) (13.46) (23.88) (35.05) XK12 SF750X 20, ( ) (13.11) (130.05) (111.25) (15.75) (30.23) (44.45) XK16 SF1000X 20, ( ) (17.48) (165.10) (142.75) (18.29) (35.05) (53.85) Figure 1 Note: -heck Flow - water, GPM For flow rates using alternate fluids, consult utoclave Engineers. *Maximum pressure rating is based on the lowest rating of any component. ctual working pressure may be determined by tubing pressure rating, if lower. For prompt service, utoclave stocks select products. onsult your local representative. Figure 1 HEX D HEX 8

9 Medium Pressure Line Filters Pressures to 20,000 psi (1379 bar) Dual-Disc Line Filters FLOW utoclave Engineers Dual-Disc Line Filters are utilized in numerous industrial, chemical processing, aerospace, nuclear and other applications. With the dual-disc design, large contaminant particles are trapped by the upstream filter element before they can reach and clog the smaller micronsize downstream element. Filter elements can be easily replaced. Materials: ody: cold-worked Type 316 Stainless Steel, Filter Elements: 300 Series Stainless Steel. Filter Elements: Downstream/upstream micron size 35/65 is standard. 5/10 or 10/35 also available when specified. Other element combinations available on special order. up-type Line Filters FLOW utoclave Engineers High Flow up-type Line Filters are recommended in high pressure systems requiring both high flow rates and maximum filter surface area. Widely used in the industrial and chemical processing fields, the cup design offers as much as six times the effective filter area as compared to disc-type units. In addition, the filter elements can be quickly and easily replaced. Materials: ody and over: cold-worked Type 316 Stainless Steel. Filter Element: 300 Series Stainless Steel. Filter Elements: 300 Series Stainless Steel sintered cup. Standard elements available in choice of 5, 35 or 65 micron sizes. Note: Filter ratings are nominal. NOTE 1: ll filters furnished complete with connection components unless otherwise specified. ll dimensions for reference only and subject to change. For optional materials, see Needle Valve Options section NOTE 2: utoclave Engineers disc and cup type filters are designed to filter small amounts of process particles. It is recommended that all fluids are thoroughly cleaned prior to entering the higher pressure system. NOTE 3: Special material filters may be supplied with four flats in place of standard hex. NOTE 4: Pressure differential not to exceed 1,000 psi (69 bar) in a flowing condition. 9

10 atalog Number Pressure Rating psi (bar)* Orifice inches (mm) Dimensions - inches (mm) Micron onnection Effective Filter Element Size** Size and rea D Hex Type in. 2 (mm 2 ) Typical Dual-Disc Line Filters LFX , /65 ( ) (7.92) LFX9900-5/10 20, /10 SF562X ( ) (7.92) (161.29) (125.48) (68.07) (13.46) (23.88) (35.05) LFX /35 20, /35 ( ) (7.92) up-type Line Filters XF4-5 20, XF4-35 ( ) (3.18) 35 SF250X (522.57) (74.68) (63.50) (9.65) (12.70) (20.57) XF XF6-5 20, XF6-35 ( ) (5.54) 35 SF375X (522.57) (79.25) (66.55) (11.99) (15.75) (25.40) XF XF9-5 20, XF9-35 ( ) (9.12) 35 SF562X (987.09) (106.17) (88.90) (13.46) (23.88) (35.05) XF XF XF , SF1000X ( ) (168.15) (146.05) (18.29) (35.05) (53.05) XF16-35 ( ) (17.48) 35 XF Note: **Other micron sizes available on special order. hange last digits of the catalog number accordingly. For optional materials, see Needle Valve Options section. *Maximum pressure rating is based on the lowest rating of any component. ctual working pressure may be determined by tubing pressure rating, if lower. For prompt service, utoclave stocks select products. onsult your local representative. Dual-Disc Line Filters D HEX HEX up-type Line Filters HEX D HEX 10

11 nti-vibration ollet Gland ssembly Pressures to 20,000 psi (1379 bar) Series KGLX Sizes to 1 (25.40 mm) For extreme conditions of vibration and/or shock in tubing systems, such as an unsupported line near a compressor, coned-and-threaded connections are offered with the utoclave anti-vibration collet gland assembly. ompletely interchangeable with standard utoclave Engineers medium pressure connections, the collet gland assembly provides equally effective pressure handling capability. In standard connection systems, the bending stresses on the threaded area of the tubing imposed by excessive vibration or movement may cause premature fatigue failure of the tubing at the back of the thread. y moving the stress concentration back to the unthreaded part of the tubing and providing a wedge-type gripping action, the utocalve Engineers anti-vibration collet gland assembly strengthens the entire structure. With stress concentration reduced and overall stress level maintained well below the endurance limit of the material, the result is virtually unlimited vibrational fatigue life. less complex and more economical design than other vibration-resistant connections, the collet gland assembly utilizes the same coned-and-threaded features of utoclave medium pressure connections. Series KGLX extends the gland nut to provide room for the tapered slotted collet. The design provides a slight difference in angles between the collet and the corresponding taper of the gland nut. s the nut is tightened, it acts to wedge the tapered end of the collet into a gripping engagement with the tubing. Gland Nut ollet grips tubing here for anti-vibration support ollar Line contact seating Slotted ollet ollet ody Series KGLX Pressures to 20,000 (1379 bar) Valve or fitting body Materials Type 316 stainless steel with bonded dry film (316 M) moly lubricant. NOTE: Special material assemblies may be supplied with four flats in place of standard hex. atalog Number Part Outside Diameter Tubing Size in. (mm) Dimensions - inches (mm) Hex KGLX40-316M omplete assembly KLX40-316M ollet body 1/ KLX40-316M Slotted collet (6.35) (23.88) (30.23) (15.75) KGLX40-316M Gland nut KGLX60-316M omplete assembly KLX60-316M ollet body 3/ KLX60-316M Slotted collet (9.53) (30.23) (38.10) (20.63) KGLX60-316M Gland nut KGLX90-316M omplete assembly KLX90-316M ollet body 9/ KLX90-316M Slotted collet (14.29) (35.81) (45.21) (23.88) KGLX90-316M Gland nut KGLX M omplete assembly KLX M ollet body 3/ KLX M Slotted collet (19.05) (40.37) (50.80) (31.75) KGLX M Gland nut KGLX M omplete assembly KLX M ollet body KLX M Slotted collet (25.40) (42.93) (60.45) (38.10) KGLX M Gland nut Series KGLX 20,000 psi ( 1379 bar) Hex Standard utoclave Engineers collar not included in complete assembly For prompt service, utoclave stocks select products. onsult your local representative. 11

12 ! WRNING! FILURE OR IMPROPER SELETION OR IMPROPER USE OF THE PRODUTS ND/OR SYSTEMS DESRIED HEREIN OR RELTED ITEMS N USE DETH, PERSONL INJURY ND/OR PROPERTY DMGE. This document and other information from Snap-tite, Inc., its subsidiaries and authorized distributors, provides product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due to the variety of operation conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Snap-tite, Inc. and its subsidiaries at any time without notice. ISO-9001 ertified SE-1202 Industrial Estate Whitemill-Wexford Republic of Ireland PH: FX: [email protected] Hessinger Drive Erie, Pennsylvania US PH: FX: [email protected]