ALPHA, leverancier van: machines voor industriële reiniging. machines voor het verbinden van kunststoffen. productie droogijs

Transcription

1 ALPHA, leverancier van: machines voor industriële reiniging machines voor het verbinden van kunststoffen productie droogijs Sirris, Antwerpen 18 november

2 Kleimoer 2 en 3, 9030 GENT ALPHA bvba - exclusieve verdeler - machines voor de industrie - in Benelux - testlabo, showroom & werkplaats ARTIMPEX nv - producent - droogijs straalmachines & droogijs productie machines - 90% export via verdelers - R&D, assemblage & service 2

3 ALPHA zoekt de beste methode en levert machines voor de industrie Afd 1: Procestechnologie Ultrasoon reinigen (OEM) Lagedruk reinigen Ultrasoon zeef reinigen Droogijs reinigen ARTIMPEX nv (overgenomen in 00) Afd 2: Verbindingstechnologie Ultrasoon lassen Hoogfrequent lassen Thermisch lassen Afd 3: Droogijs productie stralen koelen, krimpen, CO 2, 3

4 Dry Ice Blasting The cool way of cleaning Rev Nov 15

5 ARTIMPEX company ARTIMPEX is renowned for in-house R & D and supplying customers with quality performance equipment at a competitive price. Sales is organised through certified partners. These partners are distributors or agents and are experienced professionals who advise, demonstrate and provide after sale service. The CRYONOMIC cleaning technique is developed in Belgium and is used throughout the world. With a world-wide team of 60 persons we will be happy to introduce our process to your company. EUROPE Russia Morocco

6 CRYONOMIC machines CRYONOMIC is the registered trade name of the company ARTIMPEX. ARTIMPEX N.V. is a privately owned company and was established in 1978 and manufactures patented Dry Ice Cleaning Equipment. Milestones: 1992: 1st one in Europe building dry ice blasting machines 1993: 1st one in the world with full remote control on the gun 1996: 1st one in the world with air volume control 2001: 1st one in the world building machines that work with 1 and 2 hose guns 2003: 1st one in the world with integrated gun light 2008: launch of the new patented COB one hose machine 2012: launch of the COMBI machine that blasts dry ice with one or two hose systems and blasts abrasives with dry ice Our goal is to be your 1st choice!

7 Principle of dry ice cleaning substrate contaminant substrate = clean and not damaged contaminant = only waste! 1. Thermo-shock effect 2. Explosion lifting force Link to animation: CRYONOMIC technology (flash)

8 Principle of dry ice cleaning

9 Process of dry ice cleaning Link to animation: CRYONOMIC blasting (flash) Alternative: bundle of air/n 2

10 Applications Sorted by Job (in this presentation): Mould cleaning Production line cleaning (in line) Machine maintenance (off line) Paint/Ink stripping (+dry ice/grit blasting) Glue removal Removing carbon deposit Deburring Various other Sorted by Industry (see Automotive & Aerospace Industry Chemical Industry Construction & Renovation Electric power Food Metal processing Plastic & Rubber industry Printing Robotisation (see further) Various

11 Mould Cleaning in metal foundries: Before: sandblasting in 8 hours & damage to sharp edges Now: dry ice blasting in 10 minutes! & with no damage!

12 Mould Cleaning in plastic industry: Removal of epoxy from aluminum moulds, thermoplastic from steel moulds & extruders, etc!

13 Mould Cleaning in rubber processing:

14 Mould Cleaning in food production : in glass industry, polyurethane processing, etc:

15 Production line cleaning (in line) Chain & conveyor cleaning:

16 Production line cleaning (in line) Removal of resin, chemicals, sugar-chocolate and margarine in the production area.

17 Machine maintenance (off line) for cars & trains Cleaning interior of cars, car parts and train parts

18 Machine maintenance (off line) Cleaning platform drills, pumps & degreasing bearing. Cleaning runway lights

19 Paint stripping with dry ice from wood, stone, steel, Removing paint without damaging underground of wood, the primer paint, marble, glass, metal parts,... from wood, stone, steel,

20 Paint stripping with dry ice and a fraction of abrasives Removing paint, rust,. & increase steel roughness Is possible when adding a little bit abrasives to the dry ice pellets (uses 5% of abrasives compared to traditional sandblasting)

21 Ink removal from printing presses

22 Glue removal Removing hotmelt from spray nozzles, conveyors, in the packaging lines

23 Removing carbon deposits from welding robots: Before: Pneumatic hammer Now: Dry ice to remove welding slag from electrodes, robots, etc

24 Removing carbon deposit Renovation after fire, cleanup of Toll station on high ways, reconditioning of motor blocks Clean up of Power Plant Generators Removal of asphalt

25 Deflashing - deburring

26 Various other jobs Cleaning LIVE electrical installations! Asbestos and Nuclear decontamination without generating expensive waste! Cleaning processing equipment, statues, etc

27 Various other jobs

28 Various other jobs

29 Various other jobs

30 Various other jobs

31 Various other jobs

32 Dry ice pelletisers Characteristics of the new CIP-5 series Rated Output: Up to 300 kg/h of high density dry ice pellets Supply Liquid CO2 Pressure: bar storage tank at 17.5 bar Supply Liquid CO2 Pipe: ¾ ID Drive: Hydraulic silent motor! Intellegent Action due to Pressure Profile (<> at CIP4 with only error repporting) Electrical power supply: 400V/50Hz /3Ph+Earth Controls: touch screen PLC User interface with different levels/password Oil entirely seperated from dry ice Good price per kg dry ice! Dry ice of 3, 10, 16 mm CIP-5L pelletisers in production >

33 Dry ice containers CIC 85 : 85 litres CIP 150 : 150 litres CIC 300 : 300 litres CIC 500 : 500 litres USP CIC series

34 Robotisation < Mobile Tire Mould Cleaning Robot

35 Special realisations COB 51-XL CAB 72 Custom made guns & nozzles Automated dry ice blasting systems Isolated Cabinets Compressor specified for dry ice blasting Vacuum extraction systems

36 References

37 Thank you for your attention! Many more clips & pictures on In het Nederlands: