Re-engineering and function testing at Handtmann Zittau WELCOME
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1 Re-engineering and function testing at Handtmann Zittau WELCOME Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 1
2 Agenda Generell Information Handtmann Zittau Re-engineering Handtmann Zittau Function testing Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 2
3 Generell Information With the Second-hand Machine Centre in Zittau, Handtmann offers its international customers the approved Handtmann quality in the business with used-machines by means of re-engineering and function testing. Handtmann Maschinenvertrieb GmbH & Co.KG Niederlassung Zittau Dittelsdorfer Str. 7 D Zittau phone: / Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 3
4 What is reconditioned? 100% of vacuum pumps are new 100% replacement of all gear bearings and seals 100% inspection of proportional valves; replaced if faulty 100% replacement of meat pump and side plate 60-70% of pipes are replaced 100% of machine feet (plastic parts) are replaced 100% replacement of proportional valve cables and machine supply cable Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 4
5 What is reconditioned? 100% recondition of hopper swivelling mechanism 100% replacement of torsion springs on the swivel housing 100% replacement of bearings and toothed belt on the linking drive General rust-free etching, sandblasting and re-galvanizing of: gear cover plate and oil tank cover as well as supporting steel components on VF 50/100 Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 5
6 What is reconditioned? Sandblasting and painting of steel baseplate and portal components (VF 80/200/300) 100% of electric motors are electrically checked and fitted with new bearings 100% of control systems are checked; replaced if faulty 100% of housing and hopper are shot-blasted 100% of linking gear box is completely reconditioned Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 6
7 Rust-free etched and galvanized Sandblasted and painted Steam cleaned (oil tank) New machine foot Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 7
8 Motor: - Electrically checked - New bearings - Housing de-rusted + painted New oil filter Oil pump checked Oil cooler - Cleaned - Checked Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 8
9 - De-rusted - Shot-blasted Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 9
10 All bearings in the gear column are replaced. Gear: - Cleaned - Inspected - New bearing Gear cover - Sandblasted - Galvanized Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 10
11 Portal: - De-rusted - Steel parts painted - Stainless steal parts shot-blasted Universal drive: Inspected and cleaned or replaced Rotational-speed sensor: - Cleaned - New seal New seal Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 11
12 New meat pump Edges reground Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 12
13 Swivel housing - Cleaned - Shot-blasted New side plate Cleaned Cylinder: - Inspected - Cleaned Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 13
14 a New hose Vacuum pump new All pipes new or de-rusted and galvanized Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 14
15 Supports: - Shot-blasted - New dry bushings - New disc springs Proportional valves new or inspected Oil motor: - Checked for leaks - Cleaned Linking drive bearing - Reconditioned (new toothed belt) Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 15
16 Electrically checked (30-50% of cables are replaced on every filler) Stainless steal air shaft Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 16
17 - Control checked; replaced if faulty - New switches - New hour counter Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 17
18 Hopper column : - Reconditioned (new springs) Swivel housing : - Cleaned - Shot-blasted if stainless steal Chain + sprockets : - Cleaned - Inspected Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 18
19 New cover Bracket: - Shot-blasted Ventilator checked Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 19
20 The service Re-engineered Handtmann inspected Handtmann quality seal Handtmann spare parts Factory warranty Worldwide service via Handtmann sales and service partners Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 20
21 Handtmann Zittau Function testing Function testing VF 608 What is tested? 100% perform full Handtmann service 100% check of vacuum system; repaired if necessary 100% function test of controls; replaced if faulty 100% function test of servo-drives, replaced if faulty 100% check of side-plate; replaced if cracked or high wear Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 21
22 Handtmann Zittau Function testing Function testing VF 608 What is tested? 100% check of meat pump; replaced if high wear 100% check of machine safeties 100% of linking gear box is completely reconditioned Quality check of Vacuum Filler with Q-Check Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 22
23 Handtmann Zittau Function testing Function testing VF 608 Machine status of Vacuum Filler checked Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 23
24 Handtmann Zittau Function testing Function testing VF 608 Perform a full Handtmann Service Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 24
25 Handtmann Zittau Function testing Function testing VF 608 Check of side-plate; Replaced if cracked or high wear Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 25
26 Handtmann Zittau Function testing Function testing VF 608 Check of meat pump; Replaced if high wear Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 26
27 Handtmann Zittau Function testing Function testing VF 608 Rotor within tolerance Remain in machine Rotor outside tolerance Replaced by a new one Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 27
28 Handtmann Zittau Function testing Function testing VF % re-engineering of linking gearbox 34-5 Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 28
29 Handtmann Zittau Function testing Function testing VF 608 Final inspection of machines with Handtmann Q-Check, like new machines Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 29
30 Handtmann Zittau Function testing Pictures of a refurbished VF 620, year 2001 Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 30
31 Thank you for your attention! Handtmann Maschinenfabrik GmbH & Co. KG / VVZ 3/01/2015 page 31
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